Meteor Skid Steer Operator/Parts Manual

Transcription

1 Meteor Skid Steer Operator/Parts Manual M K Martin Enterprise Inc 3950 Steffler Rd Elmira On Ca N3B 2Z3 Tel: Toll Free Fax: sales@mkmartin.ca rev:1-13

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3 Intensionally Blank

4 Table of Content Registration Warranty Safety Decal Location Assembling the Snowblower Operating the Skid Steer Meteor Snowblower Main Blower Parts Electric Control Drive Packages A - B - B+ - C - C+ - D Maintenance Bolt Torque

5 Warranty Regeneration Please Cut and Return to M K Martin Enterprise Inc Fold And Tape here Do not tape all edges or use staples Fold Here Postage Stamp M K Martin Enterprise Inc 3950 Steffler Rd Elmira ON CA N3B 2Z3 1

6 M K Martin Enterprise Inc 3950 Steffler Rd Elmira On Ca N3B 2Z Purchaser s warranty protection equipment is valid only when this completed form or a copy of this form is on fi le at M K Martin Enterprise Inc. By filling out this form the purchaser has acknowledged delivery of equipment and owner s / operator s manual and has accepted the condition of the equipment. Date of delivery to purchaser Type of Equipment Model # Serial # Retailer s Signature Indicates Equipment was properly assembled as directed by manufacturer Equipment was tested for functionally and operates properly Purchaser was instructed in safe and proper operating procedures Warranty was explained to purchaser Purchaser was give the operators manual Retailer Signature Company Address Purchaser s signature indicates Acceptance of equipment fully assembled Received operator s manual Clearly understands conditions of warranty Received instructions of safe and proper operation of equipment Purchaser Signature Company Mailing address City Prov/State Postal Code/Zip Available phone number Warranty is valid only when it has been received by manufacturer at address 2

7 Warranty and Limitation of Liability All equipment is sold subject to mutual agreement that it is warranted at M K Martin Enterprise Inc. (Hereafter called the company), to be free of any defects of material and workmanship. The company shall not be liable for special, indirect consequential, damage of any kind under this contract or otherwise. The company s liability shall be limited exclusively to replacement or repairing without charge at it s factory or elsewhere, at it s discretion, any material, or workmanship defects, which become apparent within one year from the date of purchase. In no event shall M K Martin Enterprise Inc. be liable for special, direct, incidental or consequential damages of any kind. The purchaser by the acceptance of the equipment will assume all liability for any damage which may result from the use or misuse by the employees or others. The purchaser shall maintain and service the equipment as recommended in this Operators Manual. This warranty does not cover Rental/Commercial or Industrial use of this equipment. This equipment is rated as agricultural. For Rental/Commercial or Industrial use, Warranty is for defects in material and workmanship for a period of 90 days from the date of purchase. Warranty coverage is null and void unless the Warranty Registration form has been completed and is on file at M K Martin Enterprise Inc 3950 Steffler Rd Elmira On Ca N3B 2Z3 For your Record Purchase Date Model # Serial # Please contact your retailer Manufactured by M K Martin Enterprise Inc 3950 Steffler Rd Elmira On Ca N3B 2Z3 Tel:(519) (855) Fax: sales@mkmartin.ca 3

8 Safety Take Note: This safety symbol is found throughout this manual to call your attension to instructions involving yourself and others working around the machine. Failure to follow these instructions can resault in Injury or death This Symbol means -- Attention! -- Become Alert! -- Your Safety is Involved! Signal words are used in this manual. Caution: Indicates a potential hazard situation that may resault in injury. Warning: Indicates a hazard situation that could resault in serious injury or death. Danger: Indicates a hazardous situation that needs to be avoided. It is you the operator that needs to be aware of these dangres! If you have any questions not covered in this manual please contact your dealer or; M K Martin Enterprise Inc Steffler Rd Elmira On Ca N3B 2Z3 Tel: Fax: sales@mkmartin.ca 4

9 Safety --- It s in your intrest! Safety Guidelines Safety or operation is noe of our main concerns, however it is up to the operator to practice cauton! To avoid personal injury, study the following precautions and insist that all those working with you follow them as well. The Meteor Skidsteer Snowblower has a shield covering the auger motor and the hydraulic lines leading to the motor. Do not use with cover loose or missing. Replace any decals that may missing or not readable. Location of decals are indicated elswhere in this manual. Do not use this machine while under the influance of drugs or alchohol. This equipment should not be operated by children: or those unfamiliar with the operation of the Meteor Snowblower. Do not allow persons to operate this machine untill thay have read this manual and/or where instructed by a qualified person. Do not use this machine to push snow as this can resault in the augers to be broken or bent. When removing ice and snow from themachine; Stop the engine and remove the keys on the Loader and disconet and disconect the chute control wire! This will reduce the posability of the blower to be started and causing personal injury. 5

10 Skid Steer Decal Location Blower Back Both Sides of Blower Chute Rotator Shield 6

11 Skid Steer Meteor Snowblower Assembly For shipping the chute is not installed on the Snowblower. After receiving the blower unpack the chute and attach it to the blower as shown below. Spacer Anti Friction Ring Shield Lower Retainer Apply a light coat of grease to both sides of the plastic Anti Friction Ring and center on top of the fan outlet. Next place Chute on top of plastic ring. Position the Lower Retainer below the flange of the fan outlet -- place the Spacer on top of the Lower Retainer and bolt it to th Chute with 5/16x1 1/2 bolts. 7

12 Operation of the Skid Steer Meteor Snowblower This blower is designed to blow snow with a Skid Steer Loader using the hydraulics to power the fan and auger. The chute is controlled with the loader electrics. The blower is a loader attachment and is mounted the same way as all loader attachments. Make sure that the latches are locked in position after attaching the blower. The chute is controlled with the loader electrics. The controller consists of a battery wire, a control handle and control wire to the blower. The handle has 2 switches, one for the rotation and the other for the optional powers deflector adjuster. The battery wire has battery clamps for the battery and a plug on the other end to plug into the handle. The clamp with the red sleeve on the wire goes to the positive batteryterminal. Inside the handle is a 20 amp breaker to protect the circuit and the motor. The control wire has 2 sets of wires, one for the rotator and one for the optional powered deflector adjuster. The wires can be routed out of the back of the cab and along the loader arms for less interference with the operator. The second wire will allow you to add the deflector control without replacing the electric control and wires. The switches are momentary rocker switches and will return to off when the switch is let go. After the blower is attached to the loader including both the electrics and hydraulic line. Start the loader engine and check to see if the blower is turning in the right direction, or it may not be turning at all, as we use a check valve to allow overrunning. If the fan is not turning move the hydraulic control the other way or switch the hydraulic lines at the loader coupling. This will reverse the hydraulic flow. If the chute buttons are reversed according to your preference you may reverse the battery cables at the battery or if only one of the circuits are to be reversed, the chute motor wires can be reversed at the motor connections. Operating the Skid Steer Meteor Snowblower When starting the blower, gradually bring the blower to full speed. Do not have the engine running at full speed and suddenly open the hydraulic valve. This put a tremendous strain on all drive components. Have the engine running at full speed while blowing snow. This will turn the fan at maximum speed and best performance. Try to keep the blower from becoming overloaded as this will slow the fan speed and a drop in performance. Note: light powder snow will blow better then heavy wet snow. Try to keep the blower level to the ground while blowing. If it seems to ride up over the hard packed surface, tilt the blower ahead slightly. With the loader it is possible to tilt the blower ahead until the auger digs into the surface. Be very careful when doing this as the auger and the machine could be damaged. While blowing snow be aware where the stream of snow is going. Do not direct it toward windows, vehicles, objects that could be damaged, or people that could be injured. 8

13 SS Meteor Snaowblower Parts Item # Part # Description Qty Fan SSC105 Washer SSC106 Nut Bearing Auger Auger Auger Auger Auger 1 6 OL Bolt 7/16x1 1/2 c/w lw, n Main Body Main Body Main Body Main Body Main Body 1 9

14 Item # Part# Description Qty Lower Chute Clamp Chute Clamp Spacer Anti Friction Ring Chute 1 12 OL Bolt 5/16x1 1/2 c/w lw, n Deflector Deflector Hinge Pin c/w fw, Cotterpin Deflector adjuster 1 16 OL Bolt 1/2x2 c/w ln Deflector Adjuster Pin 1 18 Shown elsewhare Optional 19 Shown elsewhare Optional 20 Shown elsewhare Optional 21 OL Bolt 3/8x1 c/w lw, n Rotator Shield Rotator Motor 1 24 OL Bolt 1/4x3/4 c/w lw, n Chute Rotator Mount 1 26 OL Bolt 3/8x1 1/2 c/w fw, lw, n 4 27 Shown elsewhare Rotator Motor Wire 28 Shown elsewhere Rotator Extension Wire 29 Shown elsewhaere Control Handle 30 Shown elsewhere Battery wire 31 See motor package 32 See motor package SSC103 Fan Shaft SSC104 Bering 2 35 OL Flange Bolt 1/4x3/4 c/w Flange Nut 2 36 DJA7011 Manual Tube 1 37 OL Bolt Bolt 3/8x2 c/w lw 3 OL Bolt 3/8x1 c/w lw Auger Motor Cover 1 39 See Motor Package Auger Motor Mount Rubber Grommet 1 42 OL 1/2 Bent Pin Skid Shoe 2 44 See Motor Package 10

15 Skid Steer Meteor Snowblower Chute Control Item # Part # Description Qty Deflector Actuator (Optional) Rotator Motor Battery Cable Control Handle Motor Wire Extension Wire 1 11

16 Wiring Diagram 20 Amp Breaker View of inside of Handle Momentary On both ways 12

17 Drive Packages The following pages have the parts and part numbers for the various drive packages. Please note that though the fittings and the hydraulic lines appear similar they are not necessarily the same. When ordering parts please order from the proper drive package page. 13

18 Skid Steer Meteor Snowblower Hydraulic Package A Item # Part # Description A Package Qty Auger Motor Sleeve SSC117 U Bolt To Fan Motor Hose SSC102 Coupler 1 1/4 14T Fan Motor SSC108 Motor Clamp 2 8 OL Bolt 5/8x2 1/2 c/w lw, n Hydraulic Adapter Hydraulic Adapter Main Hydraulic Hose 2 12 FF3-4 Male Male Flat Face Coupler 1 13 FF3-4 Fem Female Flat Face Coupler Hydraulic Tee Hydraulic 45 Elbow SSC116 Check Valve Case Drain Hose Hydraulic Tee Reducer Bushing Return Hose Fan to Auger Motor Hose 1 14

19 Skid Steer Meteor Snowblower Hydraulic Package B - B+ Item # Part # Description B Package Qty Auger Motor Sleeve SSC117 U Bolt To Fan Motor Hose SSC102 Coupler 1 1/4 14T Fan Motor B Fan Motor B SSC108 Motor Clamp 2 8 OL Bolt 5/8x2 1/2 c/w lw, n Hydraulic Adapter Hydraulic Adapter Main Hydraulic Hose 2 12 FF3-4 Male Male Flat Face Coupler 1 13 FF3-4 Fem Female Flat Face Coupler Hydraulic Tee Hydraulic 45 Elbow SSC116 Check Valve Case Drain Hose Hydraulic Tee Reducer Bushing Return Hose Fan to Auger Motor Hose 1 15

20 Skid Steer Meteor Snowblower Hydraulic Package C - C+ Item # Part # Description Qty 1 MK T Spline Coupler C Spacer 1 3 C Fan Motor 160cc 1 C Fan Motor 200cc 4 OL Bolt 5/8x4 1/2 c/w lw, n Fan - Valve Hose SSC117 U Bolt Fitting Tee Fan Motor Hose SSC116 Check Valve Fitting Elbow 1 11 FF3-4 Male Flat Face Male Coupler Main Hydraulic Hose 2 13 FF3-4 Female Flat Face Female Coupler Fitting Tee Fitting Reducer Return Hose 1 16

21 Item # Part # Description Qty Sleeve Valve - Auger Hose Auger Motor 315cc 1 20 OL Bolt 1/2x2 c/w lw, n Adapter Adapter Fitting Elbow Valve Return Hose Divider Valve Fitting Elbow Case Drain Hose Fitting Elbow Adapter 1 17

22 Skid Steer Meteor Snowblower Hydraulic Package D Item # Part # Description Qty 1 MK T Spline Adapter Spacer Fan Motor 1 4 OL Bolt 5/8x3 c/w lw,n Adapter Adapter To Fan Motor Fitting Elbow Main Hydraulic Line 2 10 FF 1 Male Male Flat Face Coupler 1 11 FF 1 Female Female Flat Face Coupler Fitting Tee SSC117 U Bolt Fitting Reducing Nipple 2 18

23 Item # Part # Description Qty Fitting Reducer Fitting Tee Sleeve Fitting Reducer 1 19 SSC116 Check Valve Return Hose Valve Return Hose Adapter Valve - Auger Hose Auger Motor 1 25 OL Bolt 1/2x2 c/w lw, n Fitting Elbow Fitting Elbow Divider Valve Fan Motor - Valve Hose Fitting Elbow Case Drain 1 19

24 Meteor Skid Steer Blower General Maintenance Check hydraulic lines periodically to ensure that they are not rubbing on the frame Be on the lookout for loose nuts and bolts, tighten as required The electric chute control should not need a lot of attention. Check for wires that may be rubbing or catching on the frame Lubrication Auger Bearing - grease sparingly every hours. By using too much grease the seals will be forced off the bearing and allow dirt and debris to contaminate the bearing Auger -- drive end -- there is a grease fitting on the auger core to lubricate the drive spline. Grease 1 shot every hours. This avoids undue wear of the splines in the coupler. Note: Abbreviations used OL - Obtain Locally c/w - Complete With lw- Lockwasher fw - Flatwasher n - Nut ln - Locknut 20

25 Bolt Torque As used on this equipment Bolt torque table shown below gives torque values for the various bolts used. This chart is for non-lubricated threads. Replace with the same strength bolt. Torque Specifications. Torque values are identified by their head markings Diameter SAE 2 SAE 5 SAE 8 A Lb-ft N.m Lb-ft N.m Lb-ft N.m 1/4 6 (8) 9 (12) 12 (17) 5/16 10 (13) 19 (25) 27 (36) 3/8 20 (27) 33 (45) 45 (63) 7/16 30 (41) 53 (72) 75 (100) 1/2 45 (61) 80 (110) 115 (155) 5/8 95 (128) 160 (215) 220 (305) 3/4 165 (225) 290 (390) 400 (540) (345) 630 (850) 970 (1320) Allen head cap screws are similar to SAE 8 quality. SAE -2 SAE - 5 SAE-8 A These torques are for a reference only. Not all these sizes and grades are necessarily used in this machine. Bolts that are used as a pivot or hinge have to be used with a locknut, therefore only tighten enough to secure the bolt and still allowing the part to rotate freely. 21