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1 ergonomic vacuum ATTACHMENTs FOR ALL MATERIALS HANDLING FOR LIFTING METAL, WOOD, PLASTIC, STONE, CONCRETE, PAPER, AND MORE In Warehousing, Order Picking, Palletizing, Loading, Conveying, Production. HIGH PERFORMANCE & HIGH CAPACITY ALL-VAC-LIFT VACUUM LIFTING SUCTION CLAMPS Overview of SolutionS: WHERE: ALL-VAC-LIFT handling systems are utilized worldwide to expedite the arduous task of transporting materials throughout the complete life cycle maze of transport from factory floors to shipping docks or trucks, and at the site of installation field for end-use placement. The system can work on forklift, ergo lifts, crane, straddle, walkie ERGONOMICS <=> ECONOMICS: ALL-VAC-LIFT vacuum handlers allow operators to lift materials rapidly and gently from the top or side surfaces without extraneous ground crew to run slings in and around the work area. ERGO Lifting up to 500lbs is possible. Ergonomic concerns can be considered and realized for increasing safety in the work environment. Rapid returns on investment due to increased productivity, less down time, and less potential injuries. GENERAL FEATURES: ALL-VAC-LIFT Vacuum lifting solutions reduce load movement quickly to on the order of seconds where a variety of materials with a variety of shapes can be lifted. Vacuum pump blowers of appropriate power rating facilitate a vacuum level needed to obtain a clamping force which has a safety factor of at least 2:1. Lifting loads reduces operator fatigue and increase productivity. LOAD APPLICATIONS & transport MOVEMENT: LOAD MATERIALS HANDLING PAPER, STONE, CONCRETE, METALS, WOODS, PLASTIC, COMPOSITE, FERROUS / NON-FERROUS, POROUS / NON-POROUS; LOAD SHAPES LIFTING PIPE, PLATE, SHEET, PANEL, DOME, ROLLS, COILS, REELS, BOXES, BAGS, SLABS, CARTONS, FLATS, ROUNDS, BARS, ANGLES, TUBES, ETC. LOAD ARTICULATING FLAT LIFTING, TILTING LOADS 90 DEGREES OR FLIPPING 180 DEGREES AND ROTATING LOADS 90 OR 360 DEGREES. COMBINED FUNCTIONALITY OF ROTATING AND TILTING. ``
2 General Technical Features: all VAC LIFT ERGONOMIC TUBE LIFT SYSTEMS For the Transport of Material Supply in it s Complete Life Cycle from Factory to End Use ALL-VAC-LIFT ERGO is ideal for the handling of a variety of materials for the purpose of palletizing, stacking, loading, assembling, and general material supply transport for ergonomic and productive workstation and employees. Primary benefits include: Reduced crew size saves labor. Improves worker safety in direct process. Prevents damage to products frequently caused by manual handling and rigging. Shortens handling time, expedites scheduling. Returns savings on Investment by way of technologically advanced design. General Overview Technical Data: Power Supply Recharging Lift Duty Cycle Load Carrying Capacity Unit Weight Unit Base Dimensions Suction Pads Vacuum Safety Factor Number of Pads Size of Pads Vacuum Supply Vacuum Attach Release Safety Features Control Load Articulation Support Machine Cabled AC or self contained DC Re-charger included for battery units. AC units are continuous duty Up to 500 lbs From 50 lbs ( crane support excluded) varies Size, material, shape by application. min: 2 : 1 for horizontal application Determined by rigidity of material. Varies upon capacity. Pump is vacuostatic about 0.6 to 0.8 bar range, turning off and on to save power and pump lifespan. From instantaneous to 2 seconds dep. Vacuum Check Valve, Vacuum Gauge, Throttle valve regulates vacuum flow. FLAT, TILT, FLIP, ROTATE. Hoist, Jib Crane, Bridge Crane, Liftruck.
3 Safety, QUALITY, Performance, TechnologY & Advantages all VAC LIFT ERGONOMIC TUBE LIFT SYSTEMS Design and operation ALL VAC LIFT ERGO is a totally closed system. Via the valve unit athmospheric air is fed into the system. Is the valve unit opened wide, a huge amount of atmospheric air enters the system and the tube lowers. Is the valve unit closed the tube compresses. Safety ALL VAC LIFT ERGO is a totally safe system. The relation of a minimum of 2,5 suction area to tube area guarantees that loads stay safely and reliably engaged. In case of a power failure an integrated non-return valve closes the head of the lifting tube and engaged loads are lowered to floor in a slow and controlled fashion. Applications ALL VAC LIFT ERGO can be used in numerous applications. Whether you want to stack boxes, transport metal or wooden plates, load barrels, lay stone slabs or feed machines - the ALL VAC LIFT ERGO always offer an intelligent solution. Examples: Packages, Bags, Sacks, Sheets, boxes, cartons, rolls, reels, sheets, Porous / Non Porous loads. Options Noise reduction packages Explosive Proof Pump Stations FDA Food Hygienic Stainless/Silicone Washdown Large selection of standard suction feet Custom suction feet and tooling Filter options to cover all industries Universal Joints, Rotaries and Angle Adapters Suction Foot Quick Release
4 Ergonomic tube lifter vl-1p-0x-ergo SINGLE PAD SYSTEM all VAC LIFT MODEL VL-1P-0X-ergo ERGONOMIC TUBE LIFTER For lifting sacks, pails, small sheets, light drums, etc ALL VAC LIFT is ideal for handling of various bags or sacks of materials. Unit is designed for use with a jib crane, bridge crane, and special liftruck applications. Primary benefits include: Reduced crew size saves labor Improves worker safety in load transport process Prevents damage to materials frequently caused by manual handling and rigging. Shortens installation time, expedites scheduling Returns savings on Investment Technical Data: MODEL VLB-1P-0X-ERGO Power Supply AC Cable or DC battery Recharging Re-charger included Lift Duty Cycle Continuous duty Load Carrying Capacity Up to 120 lbs or 60 kgs Unit Weight From 50 lbs (unit weight) Unit Base Dimensions varies Suction Frame Size, material, shape by application. Vacuum Safety Factor min: 2 : 1 for horizontal application Number of Pads Determined by rigidity of material. Size of Pads Varies upon capacity. Vacuum Supply Continuous duty ranging from 3.5 to 5 horsepower. Vacuum Attach Release From instantaneous to 2 Safety Features Control seconds dep. Vacuum Check Valve, Vacuum Gauge, Throttle valve regulates vacuum flow. Load Articulation Options FLAT, TILT, FLIP, ROTATE. Support Machine Jib Crane, Bridge Crane, Liftruck.
5 Ergonomic tube lifter vl-2p-1x-ergo DOUBLE PAD LIFTER all VAC LIFT MODEL VL-2P-1x-ergo ERGONOMIC TUBE LIFTER For Rapid and Easy Manipulation of boxes, cartons, sheets, pipes, and more. ALL VAC LIFT is ideal for lifting boxes, cartons, parcels, Unit is designed for use with a jib crane, bridge crane, and special liftruck applications. Primary benefits include: Reduced crew size saves labor Improves worker safety in transport process Prevents damage to loads frequently caused by manual handling and rigging. Shortens installation time, expedites scheduling Returns savings on Investment Technical Data: MODEL VL-2P-1X-ERGO Power Supply (B or E ) AC cable or DC battery Recharging Re-charger included Lift Duty Cycle Continuous duty Load Carrying Capacity Up to 300 lbs or 150 kgs Unit Weight From 50 lbs (unit weight) Unit Base Dimensions varies Suction Frame Size, material, shape by application. Vacuum Safety Factor min: 2 : 1 for horizontal application Number of Pads Determined by rigidity of material. Size of Pads Varies upon capacity. Vacuum Blower Supply Continuous duty ranging from 3.5 to 5 horsepower. Vacuum Attach Release From instantaneous to 2 seconds dep. Safety Features Vacuum Check Valve, Vacuum Gauge, Control Throttle valve regulates vacuum flow. Load Articulation Options Flat, Tilt, Rotate, & Flip. Support Machine Jib Crane, Bridge Crane, Liftruck.
6 Ergonomic tube lifter vl-4p-2x-ergo FOUR PAD LIFTER all VAC LIFT MODEL VL-4P-2x-ergo ERGONOMIC TUBE LIFTER For Rapid and Easy Manipulation of boxes, cartons, sheets, pipes, and more. ALL VAC LIFT is ideal for lifting boxes, cartons, parcels, Unit is designed for use with a jib crane, bridge crane, and special liftruck applications. Primary benefits include: Reduced crew size saves labor Improves worker safety in transport process Prevents damage to loads frequently caused by manual handling and rigging. Shortens installation time, expedites scheduling Returns savings on Investment Technical Data: MODEL VL-P-X-FLIP Power Supply (B OR E ) AC cable or DC battery Recharging Re-charger included Lift Duty Cycle Continuous duty Load Carrying Capacity Up to 300 lbs or 150 kgs Unit Weight From 50 lbs (unit weight) Unit Base Dimensions varies Suction Frame Size, material, shape by application. Vacuum Safety Factor min: 2 : 1 for horizontal application Number of Pads Determined by rigidity of material. Size of Pads Varies upon capacity. Vacuum Blower Supply Continuous duty ranging from 5 to 7 horsepower. Vacuum Attach Release From instantaneous to 2 seconds dep. Safety Features Vacuum Check Valve, Vacuum Gauge, Control Throttle valve regulates vacuum flow. Load Articulation Options Flat, Tilt, Rotate, & Flip. Support Machine Jib Crane, Bridge Crane, Liftruck.
7 MANUAL AND Power Tilting Systems all VAC LIFT MODEL VL-P-X-ergo tilter ERGONOMIC TUBE LIFTER WITH TILTING FUNCTIONALITY. Lifting and Articulating with Tilt or Swivel Slabs, Panels, Boxes, Sheets, etc. ALL VAC LIFT is ideal for the handling of panels or slabs of stone, steel, plastic, wood or other compositions. Expedite your material handling process in seconds. Technical Data: MODEL VLB-P-X-C-2PR-BOOM: Power Supply AC cable or DC battery Recharging Re-charger included Lift Duty Cycle Continuous duty Load Carrying Capacity Up to 400 lbs or 200 kgs Unit Weight From 50 lbs (unit weight) Unit Base Dimensions varies Suction Pads Size, material, shape by application. Vacuum Safety Factor min: 2 : 1 for horizontal application Number of Pads Determined by rigidity of material. Size of Pads Varies upon capacity. Vacuum Supply Continuous duty ranging from 5 to 7 horsepower. Vacuum Attach Release From instantaneous to 2 seconds dep. Safety Features Vacuum Check Valve, Vacuum Gauge, Control Throttle valve regulates vacuum flow. Load Articulation Flat, Tilt, Rotate, & Flip. Support Machine Jib Crane, Bridge Crane, Liftruck.
8 Applications & Case Study OvervieW: We can make it ergonomic!
9 accessories, parts, components : FILTERS STARTERS PUMPS ENCLOSURES MANUAL TILTERS ROTATORS POWER TILTERS QUICK RELEASE
10 Portability & extreme ergonomics Plug-n-play ergo mobility all VAC LIFT MODEL VLB-P-x-ergo-extreme ALL VAC LIFT is exceptional for the expedition and streamlining of your warehousing, palletizing, production, assembly, and more. rolls, coils, and reels. Expedite your material handling process in seconds in warehousing, production, or shipping. VLB-4P-2X-250-ergo-extreme PORTABLE lift system
11 Portability & extreme ergonomics all VAC LIFT MODEL VLB-P-x-ergo-extreme VLB-3P-X-600- COIL PORTABLE VLB-1P-X-100-ergo with PORTABLE base jib crane.
12 ERGO Model Selection & Specification ERGO TUBE MODEL GUIDE: VLE-P-X-C-ERGOTYPE WHERE VLE = VAC LIFT ELECTRIC POWERED WHERE E IS AC OR MOBILE-DC-BATTERY. WHERE P = NUMBER OF PADS WHERE X = NUMBER OF CROSSARMS WHERE C = CAPACITY FROM 100 LBS TO 500 LBS. WHERE TYPE DEFINES LOAD ARTICULATION: POWER/MANUAL TILTER: VLE-P-X-C ERGO PT or MT_ POWER TILTER & ROTATOR: VLE-P-X-C ERGO PTPR POWER FLIPPER: VLE-P-X-C ERGO FLIP_ STRAIGHT HORIZONTAL LIFTER: VLE-P-X-C ERGO (FLAT)_ Pad Selection, Options and Support Machine Types Pads are designed to take load weight capacity and overhang length into consideration. Minimum safety factor of 2 is mandatory by ASTM/ANSI design guidelines B Typically pads can lift variety of materials with porosity taken into consideration. Units can be designed to work on crane, forklift, aerial lift, hoist, and more. EXAMPLE OF LIFTER SPECIFICATION: VLE-4P-2X-200 ERGO (FLAT ) (AC Operated 4 pad 2 crossarm 200lbs capacity unit for flat horizontal lifting only )
13 PROJECT APPLICATION REQUEST FORM THIS FORM IS AVAILABLE ON LINE AT COMPANY NAME: WEB SITE: CONTACT NAME 1: CONTACT NAME 2: S: PHONE: FAX: CELL/PAGER: COMPLETE ADDRESS: PROJECT NOTES: Please let us know all environmental or hygienic conditions and classes as well as degree of duty. LOAD TYPE: MATERIAL AND SHAPE MAX LOAD SIZE: MIN LOAD SIZE: THICKNESS RANGE: LIFT DUTY CYCLE MAX LOAD WEIGHT: # OF LIFTS PER HOUR = L X W L X OD X ID L X W L X OD X ID SUPPORT MACHINE: CRANE FORKLIFT BOTH OTHER TILTING ( 0, 90, 180 ): ROTATION: ( 0, 90, 360): LOAD TRAVEL DISTANCE: MIN/MAX MIN/MAX VERTICAL = HORIZONTAL = POWER TYPE: BATTERY AC AIR SELF LOAD POROSITY: CRANE PACKAGE TYPE: JIB BRIDGE MONORAIL PORTABLE HOIST GANTRY CRANE SPECIFICATIONS: FOR JIB CRANE SPECS: Total radius arm length= Height Under beam = Type = FLOOR or WALL or PORTABLE Min Capacity = Max Load + 100lbs FOR MINI-BRIDGE Workstations: TotalSurfaceArea= x (length X width) Total avail. Height = Type = CEILING or FLOOR POST or PORTABLE Min Capacity = Max Load + 100lbs
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