Dairy Case Conveyor System

Transcription

1 Dairy Case Conveyor System Complete Solutions Provider +Engineering / Fabrication / Installation / Service / Robotics System Integrator +System Design / Project Management / Custom System Controls Service Partner + Conveyor Surveys / Conveyor Rebuilds / Preventative Maintenance Custom Designed Equipment Manufacturer +Application Specific / Sanitary / Wash- Down Spare Parts Supplier

2 DDS Conveyor Capability Summary Develop project scope Facility layout analysis Production line design Integration planning Project cost estimation Prototyping Factory acceptance testing Evaluate Manufacture Solution Execute

3 manufacture and install each project Removal/Relocation of existing systems and equipment Integration of existing conveyor components Installation capabilities provided internationally Troubleshooting of mechanical and controls issues Routine maintenance tasks as well as major overhauls and rebuilds Maintenance contracts Service both DDS Conveyor manufactured equipment & conveyor and equipment built by other manufacturers

4 FLOOR PAN SECTION OVERHEAD IN FLOOR ABOVE FLOOR WITH FLANG W/O FLANGE STEEL SST STRAIGHT 10 LONG CURVE 180,90,60,45

5 CROSS OVER SECTION

6 PLASTIC CHAIN WEARSTRIP FOR STRAIGHT CONVEYOR INFLOOR TYPE DDS PART # DESCRIPTION LENGTH QTY. L1 DDS10UHMWM4.25X ¼ X 1 3/8 X 10-0 GRAY UHMW 10 FEET

7 CHAIN GUIDE FOR CURVE CONVEYOR Plastic track # 1-4 Carry way for 3500 chain Plastic track # 2-3 Return track for 3500 chain Radius 3 6, 4 2 DDS PART # DESCRIPTION LENGTH QTY. L1 DDS11UHMWL1.75X ¾ X 1 ½ CARYWAY GRAY UHMW 7 FEET DDS PART # DESCRIPTION LENGTH QTY. L1 DDS12UHMWL1.75X ¾ X 1 ½ RETURN GRAY UHMW 7 FEET

8 CHAIN GUIDE FOR CURVE CONVEYOR Plastic track # 1-4 Carry way for 3500 chain Plastic track # 2-3 Return track for 3500 chain

9 CHAIN WEARSTRIP FOR STRAIGHT CONVEYOR Over Head conveyor system for 3500 CHAIN DDS PART # DESCRIPTION LENGTH QTY. L1 DDS13UHMWM4.25X ¼ X 1 3/8 X 10-0 GRAY UHMW 10 FEET

10 Single Track For milk case conveyor Track 1"x2"x1" x1/8 or 3/16 steel 120" long Track 1"x2"x1" x1/8 or 3/16 sst 120" long Track wear strip uhmw 3/16 x1-1/2 x 120" long

11 Pan Section w/wear strips

12 Curve section

13 Curve Section Angle outer,3'6 radius SST/Mild steel Angle inner,3'6 radius SST/Mild Steel Angle outer,4' radius SST/Mild Steel Angle Inner,4' radius SST/Mild Steel

14 Spring Steel wear strips for curve Spring steel wear strip side #1 # 2 # 3 #4 3'6" radius [1/8",3/16",1/4"] Spring steel wear strip side #1 # 2 # 3 #4 4' radius [1/8",3/16",1/4"] Spring steel wear strip bottom #1 # 2 # 3 #4 3'6" radius [1/8",3/16",1/4"] Spring steel wear strip bottom #1 # 2 # 3 #4 4' radius [1/8",3/16",1/4"]

15 Spring steel wear strip for straight Spring steel track straight 1/8 x 1" 120" long Spring steel track straight 1/8 x 1.5 x120" long Spring steel track straight 3/16 x1 " 120" long Spring steel track straight 3/16 x 1.5 x 120" long Spring steel track straight ¼ x1 x 120" long Spring steel track straight ¼ x1.5 x 120" long

16 Take up unit Vertical Steel SST Cover Pull type Push type ITEM # PART NAME PART # QUANTITY 1 VERTICAL TAKE UP DDS06VTAKEUP 2 HORIZANTAL TAKE UP DDS10HOZTAKEUP

17 TAKE UP UNIT PULL TYPE ASSEMBLY ITEM# DESCRIPTION PART # QTY. 1 PULLEY SEE SLIDES 2 FORK & INT. HOUSING KIT S-DDS-TUH EXT. HOUSING KIT S-DDS-TUH SPINDEL KIT S-DDS-TUH HANDLE DDS08MS7G1.00X AXEL DDS05SSRDNKD1.37X5.50

18 HOUSING SST / Mild STEEL ITEM # PART NAME PART # QUANTITY 1 EXTERIOR HOUSING DDS06MSSQ7G2.50X2.50X PLATE DDS10ST7G2.50X

19 SHAFT / AXEL 1-7/16 X FRONT VIEW 1 1 SIDE VIEW BOTTOM VIEW ITEM # PART NAME PART # QUANTITY 1 AXEL DDS05SSRDNKD1.37X5.50

20 SST HANDLE For Spindle 1 1 FRONT VIEW 1 1 SIDE VIEW BOTTOM VIEW ITEM # PART NAME PART # QUANTITY 1 SST HANDLE DDS08MS7G1.00X

21 Spindle TOP VIEW SIDE VIEW ITEM # PART NAME PART # QUANTITY 1 SPINDEL DDS05SSRDNKD1.12X NUT DDSS14NCST1.12BX2.00X0.62

22 Fork Push type Pull/Pull type 2 ITEM # PART NAME PART # QUANTITY 1 FORK w/nut inside is pull type 2 Fork w/o nut is push type DDS08MS7G1.50X DDS08MS7G1.50X SST /M Steel SST or MS

23 7 PULLEY (7 ¼ DISK Ø) A B C OPTIONS PART # DESCRIPTION BORE SIZE QUANTITY A DDS13STSP1.43BX7.25X ¼ X 2 1 7/16 Ø B DDS13STSP1.43BX7.25X ¼ X 2 ½ 1 7/16 Ø C DDS13STSP1.43BX7.25X ¼ X 3 1 7/16 Ø

24 8 PULLEY (8 ¼ DISK Ø) A B C OPTIONS PART # DESCRIPTION BORE SIZE QUANTITY A DDS13STSP1.43BX8.25X ¼ X 2 1 7/16 Ø B DDS13STSP1.43BX8.25X ¼ X 2 ½ 1 7/16 Ø C DDS13STSP1.43BX8.25X ¼ X 3 1 7/16 Ø

25 8 PULLEY (8 ¼ DISK Ø, 5 W ) A OPTIONS PART # DESCRIPTION BORE SIZE QUANTITY A DDS13ST1.43BX8.25X ¼ X 5 1 7/16 Ø

26 Chains for milk case conveyor 3500 steel 3500 plastic 3498 Steel 3498 Plastic N250 Plastic

27 Sprockets for milk case conveyor N t sprocket MPB N t sprockets MPB N t sprocket 1-7/16" bore key way set screw N t sprockets 1-7/16" bore key way set screw T 2-3/ T 1-15/16

28 Sprockets for milk case conveyor t split MPB t split 1-15/16 bore t split MPB t split 2-7/16" bore t split 3" bore.

29 Shafts for milk case conveyor 1 Dia. 1-1/4 Dia. 1-15/16 Dia. 2-3/16 Dia. 2-7/16 Dia. 3 Dia.

30 Power unit SST Frame & Covers Mild Steel Frame & covers

31 Gear Box And Motor on Power units Sumitomo/Shimpo 5hp sumitomo /Shimpo 7.5 hp sumitomo /Shimpo 10 hp Baldor 5hp Steel/ Gold Baldor 7.5hp Steel/ Gold Baldor 10hp Steel/ Gold

32 Bearings ZA type rex bearing 1-15/16 bore rex bearing 2-716" bore rex bearing 3" bore

33 Pulley/Sheave for power unit 1 b 5" sds type single pulley 1 b 6" sds type single pulley 2 b 5" double pulley 2 b 6"double pulley Sds Bushing

34 V belt.

35 Roller Chain Roller Chain # 80 Roller Chain #100 Roller Chain #120 Connection link # 50, Connection link # 80 Connection link # 100 Connection link # 120 Off set link # 50 Off set link # 80 Off set link #100 Off Set link #120 Double chain # 100 Double chain # 120 Double connection link # 100 Double connection link # 120 Double off set link #100 Double off set link #120

36 Sprockets for power unit 80 BS /16" bore 80 BS /2" bore 100 BS 18 x 2-3/16 bore 100 BS 24 x 3 bore Double 100 BS 2-3/16 bore Double 100 BS 3 bore

37 Hold Down Shoes Few types of Custom hold down tracks/shoes More Photos will be provided later

38 Case stackers Case Stacker receives single cases and stacks them up to seven cases high at a rate of 20 cases per minute on a single stacker or 30 cases per minute on a dual stacker. We Offer all spare parts For All brands.

39 Slant Caser DDS Conveyor offers Slant caser 110 Gallons per min. We Offer All spare parts for all brands

40 Topout un stacker DDS Conveyor 100 cases per min. We also offer All spare parts for all brands

41 Case Loop invertor Milk Case Loop invertor SST

42 De palletizer

43 Robot Packing/Palletizing milk cases

44 New Gallon Stacking Solution

45 Cable Conveyor System Cable Splice and repair

46 Table top Conveyor systems

47 Mattop conveyor systems