Manufacturing Capabilities. Very few companies in the industry are able to provide the same extent of services under one roof

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Lesley Thompson
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Manufacturing Capabilities Our extensive range of manufacturing processes gives us the ability to supply to many different industry sectors.

Very few companies in the industry are able to provide the same extent of services under one roof INTRODUCTION Material Stock for Production Material stock is considered a valuable resource

2 Manufacturing Capabilities Our extensive range of manufacturing processes gives us the ability to supply to many different industry sectors. By utilising our design department and the extensive knowledge at out disposal, we are able to offer a fully bespoke service. Very few companies in the industry are able to provide the same extent of services under one roof INTRODUCTION Material Stock for Production Material stock is considered a valuable resource at Brooks Forgings. By having dedicated warehousing, holding over 250 tonnes of stock, we have the capacity to purchase material in larger more economical volumes, minimising the requirement for multiple deliveries from suppliers. tel. +44 (0) fax. +44 (0)

forgings CONTENTS SKIP LUGS CURVED BARS SKIP HINGES SKIP ROLLERS 01 02 PAGES 03-05 06 PROFILES RATCHET BINDERS EUROBIN ACCESSORIES STRAP HINGES SPADE HINGES PAGES 07-08 PINS 09 10 SPRING LOADED BOLTS

3 forgings CONTENTS SKIP LUGS CURVED BARS SKIP HINGES SKIP ROLLERS PAGES PROFILES RATCHET BINDERS EUROBIN ACCESSORIES STRAP HINGES SPADE HINGES PAGES PINS SPRING LOADED BOLTS RAMP FASTENERS 11 CONTENTS LOCKING PINS FASTENING LUGS TAILBOARD LUGS ROPE HOOKS FORKETS 14 CABLE LIFT ITEMS 15 SHACKLES 16 TUBULAR RIGGING SCREWS 17 tel. +44 (0) fax. +44 (0)

4 forgings The Standard & Non-Standard Specialists SKIP LUGS All dimensions in millimetres unless otherwise stated. SKIPLUG/REF/BFD1187 SKIPLUG/REF/BFD2658 SKIP LUGS SKIPLUG/REF/BFD5045 SKIPLUG MINIMUM ORDER 5000 QTY 1 tel. +44 (0) fax. +44 (0)

COLOUR SKIP CURVED BARS CODE: SKIP/CURVED/BAR/ANGL/10 ENDS MATERIAL: 150 M19 SELF COLOUR CODE:

5 ISO 9001 Approved Approved forgings SKIP CURVED BARS All dimensions in millimetres unless otherwise stated. CODE: SKIP/CURVED/BAR/ANGL MATERIAL: 150 M19 SELF COLOUR CODE: SKIP/CURVED/BAR/STRAIGHT MATERIAL: 150 M19 SELF COLOUR SKIP CURVED BARS CODE: SKIP/CURVED/BAR/ANGL/10 ENDS MATERIAL: 150 M19 SELF COLOUR CODE: SKIP/CURVED/BAR/ANGL/PRE33 MATERIAL: 150 M19 SELF COLOUR tel. +44 (0) fax. +44 (0)

forgings The Standard & Non-Standard Specialists www.brooksforgings.co.

6 forgings The Standard & Non-Standard Specialists SKIP HINGES OUR FORGED COMPONENTS ARE STRONGER AND MORE RESILIENT Forging is a process that involves the manipulation of material to achieve a desired shape, offering a compressed and directional grain flow to produce a stronger and more resilient component. PLAIN PLATE FORGED SKIP HINGES Many components supplied into the recycling and waste industry, particularly metal profiles, are cut from plain material. The unidirectional grain flow in the plain material gets cut when changing contour, exposing grain ends. This renders the material liable to fatigue and sensitive to stress corrosion cracking. Our example above shows a hinge profile, a component subjected to a constant load. In a forged state the grain flow is not only compressed but flows around the eye. This increases both strength and longevity. In a plain state the profile is cut, exposing the natural grain flow on all cut edges. CODE: SKIP/LARGE/HINGE/BROOKS MATERIAL: MILD STEEL HINGE CAN BE ASSEMBLED TO SUIT LEFT OR RIGHT HAND APPLICATION M24 ZINC PLATED 8.8 BOLT X 120 LONG M24 ZINC PLATED WASHERS (X6) M24 ZINC PLATED LOCKING NUT (PLASTIC INSERT TYPE) 3 tel. +44 (0) fax. +44 (0)

ISO 9001 Approved Approved forgings SKIP HINGES CODE: SKIP/LARGE/HINGE/ACO10 MATERIAL: MILD STEEL HINGE CAN BE ASSEMBLED TO SUIT LEFT OR RIGHT HAND APPLICATION M24 ZINC PLATED 8.

7 ISO 9001 Approved Approved forgings SKIP HINGES CODE: SKIP/LARGE/HINGE/ACO10 MATERIAL: MILD STEEL HINGE CAN BE ASSEMBLED TO SUIT LEFT OR RIGHT HAND APPLICATION M24 ZINC PLATED 8.8 BOLT X 120 LONG M24 ZINC PLATED WASHERS (X6) M24 ZINC PLATED LOCKING NUT (PLASTIC INSERT TYPE) SKIP HINGES CODE: SKIP/LARGE/HINGE/BFD1 MATERIAL: MILD STEEL HINGE CAN BE ASSEMBLED TO SUIT LEFT OR RIGHT HAND APPLICATION M24 ZINC PLATED 8.8 BOLT X 120 LONG M24 ZINC PLATED WASHERS (X6) M24 ZINC PLATED LOCKING NUT (PLASTIC INSERT TYPE) tel. +44 (0) fax. +44 (0)

8 forgings The Standard & Non-Standard Specialists SKIP HINGES CODE: SKIP/HINGE/BFD4666 MATERIAL: MILD STEEL SKIP HINGES HINGE CAN BE ASSEMBLED TO SUIT LEFT OR RIGHT HAND APPLICATION M24 GALVANISED 8.8 BOLT X 120 LONG M24 GALVANISED WASHERS (X6) M24 GALVANISED LOCKING NUT (PLASTIC INSERT TYPE) CODE: SKIP/HINGE/BFD4146 MATERIAL: MILD STEEL HINGE CAN BE ASSEMBLED TO SUIT LEFT OR RIGHT HAND APPLICATION M24 GALVANISED 8.8 BOLT X 120 LONG M24 GALVANISED WASHERS (X6) M24 GALVANISED LOCKING NUT (PLASTIC INSERT TYPE) 5 tel. +44 (0) fax. +44 (0)

ISO 9001 Approved Approved forgings SKIP ROLLERS CODE: ROLLER/168ODX200/BFD4544 CODE:

BAR SKIP ROLLERS POLYURETHANE LAYER ON ROLLER SURFACE 25MM THICK REDUCES NOISE SUITABLE FOR 35MM

CODE:ROLLER/AXLE/40X350 OUR ROLLER AXLE SHAFTS COME COMPLETE WITH A GREASE NIPPLE EACH END ALLOWS

9 ISO 9001 Approved Approved forgings SKIP ROLLERS CODE: ROLLER/168ODX200/BFD4544 CODE: ROLLER/220ODX230/BFD4017 SUITABLE FOR 35MM ø BAR CODE: ROLLER/219ODX200/POLY SUITABLE FOR 38MM ø BAR SKIP ROLLERS POLYURETHANE LAYER ON ROLLER SURFACE 25MM THICK REDUCES NOISE SUITABLE FOR 35MM ø BAR FOR ROLLERS USING 35-38MM ø BAR CODE:ROLLER/AXLE/35X320 FOR ROLLERS USING 40MM ø BAR CODE:ROLLER/AXLE/40X350 OUR ROLLER AXLE SHAFTS COME COMPLETE WITH A GREASE NIPPLE EACH END ALLOWS EASY LUBRICATION WHILST ROLLER IS INSTALLED tel. +44 (0) fax. +44 (0)

10 forgings The Standard & Non-Standard Specialists SKIP PROFILES All dimensions in millimetres unless otherwise stated. BFD4171 BFD4537 BFD4170 SKIP PROFILES BFD4538 BFD4539 BFD WE CAN MANUFACTURE PROFILES TO CUSTOMER REQUIREMENTS IN BULK QUANTITY PLEASE CONTACT US WITH YOUR ENQUIRIES tel. +44 (0) fax. +44 (0)

11 ISO 9001 Approved Approved forgings SKIP PROFILES All dimensions in millimetres unless otherwise stated. BFD4543 BFD4542 BFD4172 SKIP PROFILES BFD4173 BFD4174 BFD tel. +44 (0) fax. +44 (0)

12 forgings The Standard & Non-Standard Specialists RATCHET LOAD BINDERS All dimensions in millimetres unless otherwise stated. RATCHET LOAD BINDERS 3/8" RATCHET LOAD BINDER ( 7MM - 10MM ) CODE: RATCHET/LOADBIND/5/16X3/8/YELL SUITABLE FOR M20 BOLT FINISH: POWDER COATED YELLOW 250MM PULL CAPACITY WORKING LOAD: 2449KG (5400LBS) 5/8" RATCHET LOAD BINDER ( 13MM - 16MM ) CODE: RATCHET/LOADBINDER/1/2X5/8YELL SUITABLE FOR M24 BOLT FINISH: POWDER COATED YELLOW 250MM PULL CAPACITY WORKING LOAD: 5896KG (13000LBS) **WE CAN ALSO SUPPLY M20 & M24 BOLTS** 9 tel. +44 (0) fax. +44 (0)

ISO 9001 Approved Approved forgings EUROBIN

SKIP/BFD3816 EUROBIN ACCESSORIES CODE: SKIP/HINGE

13 ISO 9001 Approved Approved forgings EUROBIN ACCESSORIES All dimensions in millimetres unless otherwise stated. CODE: SKIP/BFD3518 MATERIAL: MILD STEEL BZP CODE: SKIP/BFD3816 EUROBIN ACCESSORIES CODE: SKIP/HINGE BAR MATERIAL: MILD STEEL BZP tel. +44 (0) fax. +44 (0)

Strap Hinge SKIP ACCESSORIES Spade Hinge CODE: SPADE/HINGE/TO/WELD CODE A B C

30 6 304 12 13 SKIP/STRAIGHTHINGE/18 30 6 457 18 13 Hinge Pin CODE:

14 forgings The Standard & Non-Standard Specialists SKIP ACCESSORIES All dimensions in millimetres unless otherwise stated. Strap Hinge SKIP ACCESSORIES Spade Hinge CODE: SPADE/HINGE/TO/WELD CODE A B C D mm mm mm inches mm SKIP/STRAIGHTHINGE/ SKIP/STRAIGHTHINGE/ SKIP/STRAIGHTHINGE/ Hinge Pin CODE: HINGE/PINS/TO/WELD 11 tel. +44 (0) fax. +44 (0)

15 ISO 9001 Approved Approved forgings SKIP ACCESSORIES All dimensions in millimetres unless otherwise stated. Spring Loaded Bolt Ramp Fastener SIZES AVAILABLE 10MM DIA 12MM DIA 16MM DIA SKIP ACCESSORIES Ramp Fastener Receiver tel. +44 (0) fax. +44 (0)

forgings The Standard & Non-Standard Specialists www.

uk SKIP ACCESSORIES All dimensions in millimetres unless

Locking Pin CODE: OWF/LOCKING/PIN/RAL1023 MATERIAL: MILD

MATERIAL: MILD STEEL Fastening Lug CODE: FASTENING LUG

16 forgings The Standard & Non-Standard Specialists SKIP ACCESSORIES All dimensions in millimetres unless otherwise stated. Locking Pin CODE: OWF/LOCKING/PIN/RAL1023 MATERIAL: MILD STEEL SKIP ACCESSORIES Locking Bar CODE: LOCKING BAR MATERIAL: MILD STEEL Fastening Lug CODE: FASTENING LUG WELD ON MATERIAL: MILD STEEL Tailboard Lug CODE: TAILBOARD LUG MATERIAL: MILD STEEL 13 tel. +44 (0) fax. +44 (0)

ISO 9001 Approved Approved forgings SKIP

FLATTENED ROPE HOOK SKIP ACCESSORIES Weld

17 ISO 9001 Approved Approved forgings SKIP ACCESSORIES All dimensions in millimetres unless otherwise stated. Rope Hooks CODE: STANDARD ROPE HOOK CODE: FLATTENED ROPE HOOK SKIP ACCESSORIES Weld On Forkets CODE: WELD ON FORKET CODE: WELD ON FORKET EXTENDED BASEPLATE tel. +44 (0) fax. +44 (0)

REQUIREMENTS IN BULK QUANTITY CABLE LIFT HOOKS & GUIDES Cable Lift Guides CODE: CABLE LIFT GUIDES

18 forgings The Standard & Non-Standard Specialists CABLE LIFT HOOKS & GUIDES Cable Lift Hooks CODE: CABLE LIFT HOOKS WE CAN MANUFACTURE TO CUSTOMER REQUIREMENTS IN BULK QUANTITY CABLE LIFT HOOKS & GUIDES Cable Lift Guides CODE: CABLE LIFT GUIDES AVAILABLE IN LEFT & RIGHT HAND PLEASE CONTACT US WITH YOUR ENQUIRIES 15 tel. +44 (0) fax. +44 (0)

19 ISO 9001 Approved Approved BFL 11 forgings BS D SHACKLES - LARGE - TO BS 3032 : 1958 TABLE 2 SWL d D W S E Weight Each Tons cwt inches inches inches inches inches kgs /4 3/8 1/2 1 3/ /8 1/2 3/4 1. 1/ /2 5/8 1. 1/8 2. 1/8 1. 1/ /8 3/4 1. 1/4 2. 1/2 1. 1/ /4 7/8 1. 1/2 2. 7/8 1. 3/ / /4 3. 1/ / /4 2. 1/ /8 1. 1/4 2. 1/8 4. 1/8 2. 1/ /4 1. 3/8 2. 3/8 4. 1/2 2. 3/ /8 1. 1/2 2. 5/ /2 1. 3/4 2. 3/4 5. 3/8 3. 1/ /8 1. 7/ /4 3. 3/ / /4 6. 1/ /8 2. 1/8 3. 5/ / /4 3. 7/8 7. 3/8 4. 1/ /8 2. 3/8 4. 1/8 7. 3/4 4. 3/ /4 2. 1/2 4. 1/4 8. 1/ /2 2. 7/8 4. 3/4 9. 1/4 5. 3/ /4 3. 1/8 5. 1/ /4 6. 1/ /8 5. 3/ / /8 3. 1/2 5. 7/ / / / /2 7. 1/ / / / / MATERIAL BS M19 (EN14A) STAINLESS STEELS B7 FINISH SELF COLOUR GALVANISED ELECTROPLATED SHERARDISED CHEMICAL BLACK NON STANDARDS AVAILABLE TO SUIT CUSTOMER REQUIREMENTS BS D SHACKLES - LARGE tel. +44 (0) fax. +44 (0)

20 forgings The Standard & Non-Standard Specialists TUBULAR RIGGING SCREWS TUBULAR RIGGING SCREWS øa THREAD B øc øe G J K øl M N O WLL WT mm mm mm mm mm mm mm mm mm mm mm kg M KG 0.2 M KG 0.3 M KG 0.4 M KG 1 M KG 1.5 M T 2.4 M T 3.8 M T 4.8 M T 6 M T 10 M T 14 *1.3/ T 22 * T 29 ALL MEASUREMENTS METRIC EXCEPT WHERE MARKED WITH SYMBOL * WLL = WORKING LOAD LIMIT (STRAIGHT PULL ONLY) FACTOR OF SAFETY 5:1 E.G. WLL 2.2 T PROOF LOADED 4.4 T BREAK LOAD 11 T 17 EACH SCREW CAN BE TESTED, STAMPED AND CERTIFIED SELF COLOUR OR HOT DIP GALVANISED (T.C.A. OR SPUN) GREASE NIPPLES EACH END FOR ENHANCED LUBRICATION INSPECTION HOLES EACH END TO SHOW WHEN FULLY EXTENDED LONGER LENGTHS OFFERING MORE ADJUSTMENT tel. +44 (0) fax. +44 (0)

Shackles. Applications. Range. Design. CAD drawings. Finish

Shackles. Applications. Range. Design. CAD drawings. Finish Applications Shackles are used in lifting and static systems as removable links to connect (steel) wire rope, chain and other fittings. Screw pin shackles are used mainly for non-permanent applications.