Steam Tracing 1 / 5. Fig. 1 Typical steam-tracing layout
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1 Steam Tracing This section provides an overview of the Pentair Industrial Heat Tracing Solutions offering for steam and recirculating fluid heat-tracing systems. For additional information, contact your Pentair representative or phone Pentair at (800) Also visit our web site at Contents Introduction Engineering and Design Standard Practices Turnkey Installation Maintenance and Repair Services Introduction Pentair offers complete project execution of steam and recirculating fluid-tracing systems through our Tracer Turnkey Solutions team. Design, optimization, material supply, installation, and commissioning of the tracing system by a single source ensures that accountability for the system performance rests in one location. Working from project-specific material and performance specifications, Pentair offers a complete system from header design through condensate collection. Fig. 1 Typical steam-tracing layout 1 / 5
2 Engineered products Engineering and Design Quality installations include a complete and properly documented design. Pentair employs an experienced staff of engineers and designers to form the industry s leading heat-tracing engineering organization in North America. Our engineering capabilities extend to all types of circulating fluid (i.e. steam, tepid water, hot oil, glycol) systems. Engineering deliverables include: Isometric detail drawings with heat-tracing design parameters and calculations Heat-tracing P&ID Typical and project-specific installation details Nameplate and tagging schedules Complete project bills of material Heat-trace circuit plot plans and/or schedules Post-construction as-built documentation Comprehensive operation and maintenance instruction manuals ST--1 TO CR-4 SM-XX CR-XX Steam supply manifold numbers Condensate return manifold numbers ST--1 ST-SM-XX-XX Heating circuit or coil identification tag to be provided at each steam tracer steam supply manifold root valve and at each steam trap CR-1 SM- Steam tracer Steam manifold Manifold ID Heating Circuit ID ST-SM-XX-XX SM- SM- ST-SM-- CR- ST-SM--1 CR- ST--3 ST--1 ST-SM--1 FIC TO CR-4 SM-4 ST-SM-4-1 ST-- Fig. Typical steam-trace P&ID / 5 EN-TracerSteamTracing-DG-H /16 Industrial Heat Tracing Solutions
3 Standard Practices Standard Practices Adherence to industry-standard practices for steam-tracing installations, combined with complete premobilization designs, ensures the proper performance of steam and recirculating fluid systems. Valve body Stainless steel band Note: Tubing basket should be installed such that it can be easily separated for valve maintenance Typical installation detail valve Turnkey Installation Heat tracing is our core competency. We are dedicated to training our managers and craftsmen in the safest, most efficient methods for installing all system components. This ensures that projects are installed with front-line direct-hire labor, assuring that installations will be done cost effectively, thereby minimizing the total installed cost. Installation includes complete documentation of the system. This consists of test logs and markups of the design isometrics to reflect any piping changes. All of this information is assembled in a comprehensive operation and maintenance manual. TEMPERATURE STEAM INSULATION TUBING STEAM SUPPLY COND. RETURN SUPPLY LOCATION RETURN LOCATION BILL OF MATERIAL MINIMUM MAX. MAX. PRESSURE PIPE TUBE MANIFOLD VALVE MANIFOLD VALVE MAINTAIN TEMP. TYPE THK. SIZE SOUTH WEST ELEV. SOUTH WEST ELEV. ITEM QTY. CATALOG DESCRIPTION AMBIENT OPERATING EXP. PSIG LENGTH LENGTH NO. NO. NO. NO. NO. 50F 0F 00F 00F 50# 97F MINERAL WOOL 1.5" 9'.5"x.035" 7' 89 39' 7' 89 39' 7'.5"x.035" SMLS SS TUBING 1 75' STAINLESS STEEL TUBING 50F 0F 00F 00F 50# 97F MINERAL WOOL 1.5" 7'.5"x.035" 891' 40' 5' 891' 40' 5' ASTM A-69 TP F 0F 00F 00F 50# 97F MINERAL WOOL 1.5" 8'.5"x.035" 5' 894' 40' 6' 894' 40' 6' S.S. TUBING UNION N 3 180' 00-47A35 PREINSULATED TUBEBUNDLE 4 30'.5"x GAUGE STAINLESS STEEL BANDS ' 5 1' TSI-B-1 HEAT SHRINK BOOT 6 HTM750 HEAT TRANSFER CEMENT 1' FLOOR PEN. 1 1' 8' NOTES FROM SUPPLY ' -CUF C.O.I FLOOR PEN. 7' 7 8 TO RETURN -CUF C.O.I REFERENCE DWGS. " CUF B/C P & ID Fig. 3 Typical steam-tracing circuit isometric 3 / 5
4 Engineered products Maintenance and Repair Services The unique characteristics of a steam-tracing system dictate that a comprehensive maintenance and monitoring program is utilized to ensure for proper system performance. Pentair has the ability to inspect and assist you in the management of your steam-tracing system by offering comprehensive system audits, repair and renovation estimates, as well as repair and maintenance services performed by trained Tracer field service technicians. 4 / 5 EN-TracerSteamTracing-DG-H /16 Industrial Heat Tracing Solutions
5 NORTH AMERICA Tel: Fax: Tel: Fax: Europe, Middle East, Africa Tel: Fax: Asia Pacific Tel: Fax: cn. Latin America Tel: Fax: Pentair and Tracer are owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice Pentair. 5 / 5
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