Flow Assurance Principles Applied to Unconventional Gas Well Deliquification
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1 Gas Well Deliquification Workshop Sheraton Hotel, February 23 25, 2015 Flow Assurance Principles Applied to Unconventional Gas Well Deliquification Rob Sutton, Consultant Steve Pohler, Marathon Oil Company Dr. Cem Sarica, U of Tulsa
2 The Classic Flow Assurance Problem Gas-Water Oil Hydrate Formation Salt/Scale Precipitation Paraffin Deposition Asphaltenes High Viscosity Emulsions Multiphase Flow Issues Slugging Corrosion Erosion 2
3 Talk Overview Unconventional Horizontal Gas Wells Barnett Fayetteville Haynesville Marcellus Woodford Deliquification Solution Drill Toe Up Wells Potential Consequences 3
4 Flow Assurance For Unconventional Gas Wells Gas-Water Oil Hydrate Formation Salt/Scale Precipitation Paraffin Deposition Asphaltenes High Viscosity Emulsions Multiphase Flow Issues Slugging Corrosion Erosion Note: Potential problems vary with play & producing conditions. Consider this for other evaluation scenarios. 4
5 Complex Well Geometries Undulations that cross 90 create traps 5
6 Gas Operating Envelope Gas Operating Envelope Superficial Liquid Velocity, ft/sec Superficial Liquid Velocity, ft/sec Typical Flow Patterns in Lateral -5 Hole Angle +5 Hole Angle TUFFP Unified Model Flow Pattern Map TUFFP Unified Model Flow Pattern Map Dispersed Bubble Dispersed Bubble 10 Slug 10 Annular Annular 1 1 Stratified Slug Stratified Superficial Gas Velocity, ft/sec Superficial Gas Velocity, ft/sec 6
7 Lateral Orientation 7
8 Toe Elevation & Tubing Placement 8
9 Traps Contribute to liquid slugging Accumulation site Liquids Debris Sand Scale Salt Corrosion 9
10 Gas Flow Thru Trap 10
11 Trap Count 11
12 Trap Location Multiple Traps No Traps Trap Near Toe 12
13 Lateral Length 13
14 Trap Location 14
15 Trap Location 15
16 Fraction of Lateral Beyond 1 st Trap 16
17 Formation Water Salinity 17
18 Salinity Profile with Time 18
19 Play Depth 19
20 Low Pressure Water Vapor Content 20
21 Relative Water Vapor Content (500 psi) 21
22 Vaporization & Salt Plugging Potential Assumptions: Reference to low temperature, low salinity Fayetteville at 500 psi Downhole temperature (see Slide 19) Vaporization & vaporization contrast (see Slide 20) Water salinity & salinity contrast (see Slide 17) Same gas & water rates Same trap geometry 22
23 Conclusions Reviewed major unconventional gas plays Play Depth (Pressure and Temperature) Produced Water Salinity Well Configurations Horizontal Well Deliquification Solutions Toe Up Lateral Orientation Multiphase Flow Patterns Downward flow regime: Stratified Uphill flow regime: Slug Traps Accumulation site for water and debris Isolate a significant portion of lateral 23
24 Conclusions Natural Gas Undersaturated at low BHP Water vapor content depends on pressure & temperature Water Evaporation Concentrates salts leading to salt/scale precipitation Flow Assurance Principles Ensure proper long term producibility of lateral Examine other aspects of well Ensure deliquification, slugging & corrosion mitigation goals are attained Reservoir inflow impairment 24
25 Conclusions Plays with higher water salinity and higher temperature are more problematic Greater potential for salt/scale deposits Higher water vaporization potential Reduced time frame for apparent problems Solution to problem Avoid traps in toe-up wells Avoid low bottomhole pressure operations Utilize equipment to keep water moving in the lateral 25
26 Copyright Rights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Gas Well Deliquification Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the Southwestern Petroleum Short Course (SWPSC), rights to: Display the presentation at the Workshop. Place it on the web site, with access to the site to be as directed by the Workshop Steering Committee. Place it on a CD for distribution and/or sale as directed by the Workshop Steering Committee. Other use of this presentation is prohibited without the expressed written permission of the author(s). The owner company(ies) and/or author(s) may publish this material in other journals or magazines if they refer to the Gas Well Deliquification Workshop where it was first presented. 26
27 Disclaimer The following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Gas Well Deliquification Web Site. The Artificial Lift Research and Development Council and its officers and trustees, and the Gas Well Deliquification Workshop Steering Committee members, and their supporting organizations and companies (here-in-after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Gas Well Deliquification Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained. The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials. The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose. 27
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