Mega-Pack-System We make reusable foldable

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Daniela Heath
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1 Mega-Pack-System We make reusable foldable

2 02 WALTHER Faltsysteme GmbH Our secret is in the fold In 1979, Walther Faltsysteme developed the first foldable multi-trip container. Since then, our Technical Designers are recognised as being the most experienced in foldable boxes in today s market. Our success lies in the right fold: whether on the long or short side, with or without hinges. This is lead by our customers own specific requirements. Individual solutions, not just selling from a catalogue, this is the philosophy on which we have developed storage and transport boxes for the global logistics markets. This is how we have been able to compile a comprehensive range for industry and commerce. Our multi-trip containers are a dynamic tool that complements a dynamic logistic system. Certification DIN EN ISO 9001:2008 is our benchmark for the highest quality. Make your logistic issue our challenge, you will see... We can FOLD it! Our service Tailor-Made Multi-Trip Solutions: We offer you vast experience and knowledge in the developing of practical and cost-effective multi-trip transport systems for your particular company or industry sector. Concept Development: Our specialists work out new concepts for costeffective distribution packaging and related logistic processes. Customised Packaging: Whether modifying an existing container, or creating a new one, our team, in close consultation with your experts, will develop a tailor-made solution for your specific needs. Payment Options: You can buy, rent or lease our boxes. We partner specialist logistic providers who will offer you a full service around the use of our multiuse containers. We will help you choosing the right concept. Find out more at: We are certified since 1996 according to DIN EN ISO 9001 : 2008 DIN EN ISO : 2009 DIN EN ISO : 2011 N.B.: Specifications are based on the most up-to-date technical knowledge and experience. We reserve the right to amend technical data, changes to dimensions and weights due to technically restrictive tolerances are possible. All load capacities quoted are based on uniformly distributed loads at a temperature of approx. 23ºC. The suitability of boxes and containers for storage and transport or other applications with high dynamic loads or other specific conditions must be assessed individually, case by case.

pallet boxes. More than 20 different pallet sizes, offering various loading and stacking capacities, provide you with a wide selection.

Mega-Pack-System S Robust, foldable, re-usable pallet containers with locking devices on lid and pallet.

3 03 Mega-Pack-System Our extensive range of collapsible pallet boxes is the alternative to traditional wire mesh pallets and cardboard pallet boxes. More than 20 different pallet sizes, offering various loading and stacking capacities, provide you with a wide selection. The Mega-Pack containers are available in various heights. Which pallet box will be best for your application? Mega-Pack-System S Robust, foldable, re-usable pallet containers with locking devices on lid and pallet. 4-way entry pallet with 9 feet > Page 04 Mega-Pack S Hybox For all applications in hygienically sensitive areas, with skids, racking capacity of up to 900 kg > Page 08 Mega-Pack Flexible Pallet Boxes in (almost) all special sizes > Page 12 Mega-Pack Interior Internal packaging such as dividers, trays, foam inserts etc. > Page 13

04 WALTHER Faltsysteme GmbH Mega-Pack S Main

Locking devices in lid and pallet base 2.

Robust lid with indentations for anti-slip

Grooves in lid for anti-slip strapping 5.

Sealed edges for use in hygienically sensitive

Option: Side unloading flap either on the long or

Solid and foldable sleeve in various heights made

4 04 WALTHER Faltsysteme GmbH Mega-Pack S Main product benefits Locking devices in lid and pallet base 2. Internal handholds in lid 3. Robust lid with indentations for anti-slip stacking 4. Grooves in lid for anti-slip strapping 5. Document holder 6. Sealed edges for use in hygienically sensitive uses 7. Option: Side unloading flap either on the long or short side 8. Solid and foldable sleeve in various heights made from corrugated PP 9. Hook & loop pads to hold flap open 10. Robust footed pallet, low in weight but with a high loading capacity. Nestable and usable from all four sides, with optional reinforcement for high bay warehousing, also available with skids

5 05 Volume reduction 75% Full: 102 Mega-Packs per Jumbo truck Empty: 408 Mega-Packs per Jumbo truck (1,200 x 800 mm footprint) Container height Every height available - can be supplied exactly to meet your specific demand Special footprints We can produce footprints of up to 2,500 x 1,700 mm Special features Single piece sleeve with unloading flap or a sectioned sleeve make access and unloading easier Identification Individual screen-printing of the sleeve on all four sides

6 06 WALTHER Faltsysteme GmbH Mega-Pack S Applicat ion examples Mega-Pack S Automotive Bulky parts are dispatched with ease in a Mega-Pack with added sleeve. Pallet and lid in conjunction with standard crates are used in the automotive industry to ensure that all parts, large and small are delivered safely and correctly to the assembly point Automotive II Mega-Pack S 1200 with partitions for motor parts

7 07 Electronics Sensitive electronic parts are dispatched in special Mega-Packs made from conductive Material Retail Mega-Packs are invaluable as intermediate storage, for picking preparation as well as returning the products

08 WALTHER Faltsysteme GmbH Mega-Pack Hybox

8 08 WALTHER Faltsysteme GmbH Mega-Pack Hybox Main product benefits Perfect protection of sensitive goods (pharmaceutical, food, electronics) 2. Non-slip stacking of heavy loads 3. Lightweight units 6. When folded just 230 mm high, volume reduction of up to 80% 7. Heavy duty pallet with skids for high racking up to 900 kg 4. Easy to handle quick to erect and dismantle Option: clip connecting sleeve and pallet

9 09 A strong basic format Food suitable PP Material, smooth pallet deck for easy cleaning, 3 or 5 skids for transport on conveyor systems A sleeve for every use One or two opening flaps Sleeve height exactly to fit your goods Sealed edges give full hygienic protection A professional finish Stacking rims for secure storage Interlocking of lid and pallet through guiding grooves, safe return transport of empty units Your logo Your security Hot film and screen printing give an individual look and make tracking and tracing easier (hot film stamping on the pallet feet and lid, screen printing on the sleeve)

10 10 WALTHER Faltsysteme GmbH Mega-Pack Hybox Applicat ion examples Mega-Pack Hybox Electronics The Hybox travels around the globe filled with electronic components Packaging The Hybox will transport food packaging, such as yoghurt pots, transparent salad or meat trays to the filling lines Automotive Specially adapted Hybox pallets make automatic loading and unloading of trays possible

11 11 ESD/Conductive Hyboxes made from conductive PP transport electronic components without the risk of damaging static discharge Industry Europe s leading heating equipment manufacturers transport their hydraulic devices in a customized Hybox

12 12 WALTHER Faltsysteme GmbH Mega-Pack Flexible 1,855 x 937 mm no problem Pallets and pallet boxes in special footprints Even small quantities of special sizes can be produced, from 800 x 600 mm up to 2,250 x 1,200 mm Tailor-made re-usable packaging saves space and costs Foldable textile container with suspension device 2. Pallet frame in 1,200 x 800 x 800 mm 3. Special lengths CKD for sideways loading in sea containers 4. Transport box for painted plates 3 4

13 13 Mega-Pack Interior Everything fits here Everything to make your transport secure 1. Foldable dividers in every size and shape made from corrugated plastics 2. Thermoformed trays for the transport of heavy units 3. Combined internal packaging of foam and dividers for the computer industry Dividers for motor parts 5. Pallets with special indentations for trays 6. Multilayer with various internal levels to transport complete kits

14 WALTHER Faltsysteme GmbH Full range at a glance 800 x 600

yes 1,200 x 800 x 900 mm MPS S 1200/900 250 mm 620 l 9 feet

250 mm 675 l 3 runners 1,000 kg PP/HDPE Sleeve/Pallet 1,200

kg PP/HDPE yes 1,200 x 1,000 x 940 mm MPS S Hybox 1000/940

x 600 x 900 mm MPS S 600/900 250 mm 365 l 6 feet 500 kg

mm 760 l 4 feet 900 kg HDPE/Steel yes * Container dimensions

14 14 WALTHER Faltsysteme GmbH Full range at a glance 800 x 600 x 700 mm MPS S 800/ mm 200 l 6 feet 500 kg PP/HDPE yes 1,200 x 800 x 900 mm MPS S 1200/ mm 620 l 9 feet 500 kg PP/HDPE yes 1,200 x 800 x 940 mm MPS S Hybox 1200/ mm 675 l 3 runners 1,000 kg PP/HDPE Sleeve/Pallet 1,200 x 1,000 x 1,000 mm MPS S 1000/ mm 860 l 9 feet 500 kg PP/HDPE yes 1,200 x 1,000 x 940 mm MPS S Hybox 1000/ mm 850 l 3 runners 1,000 kg PP/HDPE Sleeve/Pallet 1,000 x 600 x 900 mm MPS S 600/ mm 365 l 6 feet 500 kg PP/HDPE yes 1,235 x 835 x 980 mm MPS Falt GiBo 1200/ mm 760 l 4 feet 900 kg HDPE/Steel yes * Container dimensions of 1,500 x 1,140 x 1,000 mm and 1,700 x 1,140 x 1,000 mm on request

15 15 * 1,140 x 1,140 x 1,000 mm MPS S 1140/ mm 950 l 9 feet 500 kg PP/HDPE yes 1,300 x 1,000 x 1,000 mm MPS S 1300/ mm 910 l 9 feet 500 kg PP/HDPE yes 1,400 x 1,200 x 1,000 mm MPS S 1400/ mm 1,160 l 9 feet 500 kg PP/HDPE yes 1,500 x 1,200 x 1,000 mm MPS S 1500/ mm 1,290 l 9 feet 500 kg PP/HDPE yes 1,600 x 1,200 x 1,000 mm MPS S 1600/ mm 1,430 l 9 feet 500 kg PP/HDPE yes 1,820 x 1,200 x 1,000 mm MPS S 1800/ mm 1,620 l 9 feet 500 kg PP/HDPE yes ** 2,250 x 1,200 x 1,000 mm MPS S 2250/ mm 1,890 l 15 feet 500 kg PP/HDPE yes ** Sizes 2,250 x 800 x 1,000 mm and 2,250 x 1,495 x 1,000 mm on request

WALTHER Faltsysteme GmbH Hoogeweg 136 D-47623 Kevelaer Phone: +49(0)2832-9723-0 E-Mail: info@faltbox.

16 WALTHER Faltsysteme GmbH Hoogeweg 136 D Kevelaer Phone: +49(0) Internet: Hotline: +49(0) Internet: Visit us on the Web at or simply scan in the QR-Code.

Get it right from the ground up!

02 Introduction Get it right from the ground up! pallets Key benefits Schoeller llibert is one of the world s largest plastic pallet producers and offers a comprehensive range of plastic pallets. The range