CONTINUOUS CASTING - Special Products. The world s leading technology for long products
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1 CONTINUOUS CASTING - The world s leading technology for long products Special Products SMS Concast AG Toedistrasse Zurich - Switzerland info@sms-concast.ch
2 CONTENT Overview 1 CONSEAL The Perfect Starter Piece 2 SMS Concast Long Life Tundish 3 CONFLOW Stopper Control 4 CONSAFE Thermal Mould Level Control 5 CONMOULD Advanced Mould and Service Package 6 SMS Concast Oscillation Measurement Service 7 SMS Concast Electromagnetic Stirrers 8 SMS Concast Modulated Wave Stirring 9 CONCOR Guiding Roll for Beam Blanks 10 CONCOR Guiding Roll for Blooms 11 COOL Real Time Solidification Control 12 CONREAD Optical Product Recognition 13 CONYARD-Out Ware House Management system contact
3 For faster casting starts, every cast, every day! 1 CONSEAL The perfect starter piece Faster casting starts thanks to perfect mould sealing Greater machine availability thanks to shorter turnaround times Reliable disconnection rates thanks to standardized dummy bar packing
4 2 Lower production costs and better quality! SMS CONCAST Long Life Tundish A stronger tundish for higher productivity Lower operating and maintenance costs compared to conventional tundishes Extended service life Advanced structural design increases stability against heat and deflection Consistent steel quality and stable processes thanks to the optimized flow of liquid steel
5 3 Assuring a stable steel flow for reliable casting! CONFLOW The reliable tundish stopper control Precise and stable steel flow assured Reliable casting thanks to CONFLOW s robust design Easy integration A true plug-and-play stopper solution, ready for your system Maintenance-free, extra long service life The industry standard over 2000 units installed!
6 4 Eliminates radioactive materials for greater safety, savings and speed! CONSAFE The innovative mould level control for open stream casting CONSAFE delivers safety Operators no longer risk radioactive exposure CONSAFE delivers savings No more paperwork for approvals, import licenses, use and disposal of radioactive material. No more costly staff training either CONSAFE delivers faster Reliable auto-starts thanks to quicker sensor reaction
7 5 The advanced mould and service package for lower conversion costs! CONMOULD Our most advanced mould and service package SMS Concast The total casting solution provider, helps you fight high conversion costs! CONMOULD advanced mould tubes, made by SMS Concast Quality and performance assured in design and manufacture! Stable, long-term performance We refurbish your CONMOULD to extend its service life and keep your costs down! Mould tube check-up We re committed to keeping your casting line humming. A check-up by our mould specialists helps you get more from your caster for less investment!
8 6 On-site oscillation check-up for improved quality and process stability SMS CONCAST Caster Services Oscillation Measurement Achieve highest quality and process stability due to an optimized oscillation set up Direct trouble shooting and optimization of your oscillation due to the professional support from our service expert Ease your oscillation maintenance due to quick system performance analysis and service recommendation
9 7 The industry benchmark for quality and process stability SMS CONCAST Electromagnetic Stirrers Robust, long-life stirrers customized for your caster Enhanced steel quality and process stability thanks to customized design and SMS Concast s profound process know-how Extended service life thanks to robust design. Over 1000 units installed worldwide Modulated Wave Stirring option significantly boosts stirrer efficiency and performance
10 8 Cuts EMS energy use by 30% and delivers better steel quality too! SMS CONCAST Modulated Wave Stirring A powerful tool to boost your EMS performance Energy savings of 30% thanks to much more efficient stirring Improved quality MWS markedly enhances the stirring effect on the solidifying steel Quick and easy implementation with no interruption to production
11 9 The future of beam blank casting has arrived! CONCOR for Beam Blanks Ideal web support for optimal shape containment Excellent shape control and product quality Compact, internally cooled CONCOR rolls actively contain the beam s critical web zone Big operational savings thanks to reduced secondary water cooling and elimination of a separate central greasing system for bearings Big maintenance savings too thanks to CONCOR s robust design, minimal cooling water needs and internal lifetime lubrication
12 10 Win-win-win: Higher quality, lower maintenance, longer service life! CONCOR for Blooms The innovative strand guiding roll Lower maintenance costs Robust design assures extended service life Higher product quality Fewer roll marks thanks to vastly improved roller operation Lower operating costs No need to install and maintain a central greasing system for bearings
13 11 Fine-tunes your caster for optimum efficiency and product quality! COOL The real-time solidification simulator to fine-tune your continuous caster! Consistent steel quality and accurate process reproducibility thanks to a tightly defined solidification model Less cracking from internal reheating thanks to real-time spray cooling adjustments Improved center segregation and porosity thanks to optimized dynamic MSR control A powerful metallurgical tool to develop your steel grade portfolio
14 12 Lets you track your products seamlessly, from caster to customer CONREAD The optical product recognition for seamless product tracking No delivery mistakes. No more costly surprises when the wrong material goes to the rolling mill Airtight product traceability thanks to high recognition rate and intelligent system design Full-spectrum reading capability for stamped marks on hot, cold and rough surfaces, stationary or moving, plus printed bar code labels
15 Track your products door-to-door and improve your delivery performance! 13 CONYARD-OUT Advanced warehouse management for customer satisfaction Improved delivery performance thanks to reliable handling in your yard Greater operational safety, since personnel no longer need to go on hunting expeditions in the storage yard User-friendly portable touchscreen tablet makes using the system easy
16 SMS Concast AG Toedistrasse Zurich - Switzerland info@sms-concast.ch Get more detailed information on our products on our website! overwiew
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