ViaSat, Inc. Quality PR Third Party Inspection Services, PWB Verification and DPA Samples Quality 1 of 12 Purpose and Scope
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1 ViaSat, Inc. Process Area: Document Number: Revision: Quality PR Name of Document: Process Category: Page: Quality 1 of 12 1 Purpose and Scope The purpose of this procedure is to define the process required for a third party test lab (inspection service) to perform analysis of completed Printed Wiring Boards (PWB s) to assure compliance to IPC standards and ViaSat specifications. This third party review may be a customer requirement, used to verify a new PWB supplier or to analyze designs. The third party review consists of a standard verification of testing per IPC 6012 (for Rigid PWB s) / IPC 6013 (for Flex PWB s) table 4.3. If there is an additional requirement for structural integrity analysis on a Destructive Physical Analysis (DPA) sample; that shall be explicitly specified. The scope of this procedure details how to invoke this requirement on internal procurement, design and, inspection documentation. The scope also covers the communication of this requirement to the PWB manufacturer or the Electronics Manufacturing subcontractor (EMS). Finally, this scope covers the fulfillment of the requirement including record keeping of the results at ViaSat.
2 PR of 12 2 Process Flow Diagram Directive to perform 3 rd party analysis Design document with specifications 1 Supply Chain indicates 3 rd party review requirement QAPP on BI or PO PWB Mfgr Fabricate PWB Lot 2 PWB Mfgr prepares analysis / DPA package 3 PWB Mfgr sends sample to ViaSat designated Lab PWB Mfgr PWB lot is quarantined in MRB 4 3 rd Party Test Lab Verification of testing / structural integrity analysis 3 rd Party Analysis Report 5 3 rd Party Test Lab Report sent to PWB Supplier; CC ViaSat QA 6 PWB Supplier Take action upon result FAIL Failed Disposition SCRAP 7 8 PWB Supplier start another lot of PWBs PASS USE AS IS 10 PWB Supplier PWBs and report sent to EMS ViaSat QA Initiate Deviation or letter of acceptance 9 11 EMS build PWAs. Ship PWA and analysis report to ViaSat 12 ViaSat R/I generate QIR, attach Analysis report to Lot END
3 PR of 12 3 Activity Descriptions The following table lists and describes the activities required to generate the output. Activities No. Task Name Role Task Description 1 PO Setup ViaSat Supply Chain Indicate Requirement (QAPP 58) for third party lab analysis on PO. 2 Fab PWB PWB Supplier PWB Supplier prepares review / DPA package. 3 Prep for Analysis PWB Supplier PWB Supplier sends sample to ViaSat designated Lab for analysis. Lot is quarantined in MRB. 4 Analysis 5 Results Third Party Test Lab Third Party Test Lab Verification of testing / structural integrity analysis (using a DPA) per IPC 6012 / 6013 performed by ViaSat designated Lab per specified requirements. Analysis report is prepared. Report is tied to specific manufacturing lot/date code or serial number and sent to PWB Supplier. Courtesy copy of the Report is sent to ViaSat Quality Engineer. 6 Supplier Evaluation PWB Supplier PWB Supplier holds PWBs and conducts an internal evaluation. 7 MRB Disposition PWB Supplier Evaluation disposition = Use As Is or Scrap 8 Scrap disposition PWB Supplier 9 UAI Disposition ViaSat 10 PWB Release PWB Supplier Evaluation disposition = Scrap PWB supplier builds replacement lot and submits review / DPA package once completed. Evaluation disposition = Use As Is generate a deviation or letter of acceptance to use PWB Lot that failed testing. Evaluation disposition = Pass or Use As Is - PWB Supplier releases PWBs and Analysis report to Electronic Manufacturing Services (EMS) Supplier. 11 PWA Build EMS Build up PWA s and ship to ViaSat with Analysis report. 12 ViaSat RI record keeping ViaSat QA R/I Inspector generate a QIR in Oracle under the PWA Part Number. Analysis report is attached to the QIR in Oracle QA system.
4 PR of 12 4 Inputs Directive to require a third party lab analysis and /or structural integrity analysis (using a DPA). Engineering documentation specifies requirements, locations of sampling, and frequency. 5 Outputs Compliant PWB s as verified by independent third party lab. Completed DPA report for compliant PWB s filed by assembly part number in QIR. Satisfied customer that ViaSat is producing compliant product as verified by third party. 6 References Documents PR Quality Assurance Procurement Provisions (QAPP) IPC-6012 Qualification and Performance Specification for Rigid Printed Boards IPC-6013 Qualification and Performance Specification for Flexible Printed Boards
5 PR of 12 Appendix A A.1 Flow down Instructions to suppliers Instructions to PWB Fabricator (flowed down through EMS or ViaSat as required): 1. PWB Manufacturer shall provide acceptance report of third-party evaluation of each PWB lot by ViaSat approved third party lab prior to final acceptance and shipping to ViaSat or EMS. 2. Inspection shall be per IPC-6012 for Rigid PWB s; (IPC-6013 for Flex PWB s) class 3, Table Additional testing and analysis for Structural Integrity After Stress is also required. This shall be done on a sample destructive-physical analysis (DPA) specimen from production lot per IPC-6012 for Rigid PWB s; (IPC-6013 for Flex PWB s); Table 4.3 Structural Integrity After Stress. Please refer to the sampling locations shown on the ViaSat drawing or ViaSat reference documents for specific area s to be micro-sectioned for this DPA testing and analysis. 4. PWB manufacturer shall prepare proper micro-sections, related samples and required documentation to third party lab for this analysis. One board from each production lot that has passed electrical testing and has passed quality conformance acceptance, and has the equivalent to the thinnest copper plating within the lot or sample as defined on the PO shall be evaluated by DPA. The DPA board shall be prepared in accordance with IPC-TM-650 Method number PWB manufacturer shall submit proper micro-sections, related samples and required documentation to third party lab for this analysis. 6. Remaining PWB s shall be quarantined at the PWB manufacturer and not released for shipment until successful completion of third party evaluation. 7. All samples and related data shall be retained by the PWB manufacturer for a minimum of 7 years unless otherwise specified. Instructions to Third Party Inspection Lab: 1. Provide inspection and analysis services for PWB sample specimens supplied by PWB manufacturer. 2. Inspection shall be per IPC-6012 for Rigid PWB s; (IPC-6013 for Flex PWB s) Table Additional testing and analysis is also required. This shall be done on a supplied sample DPA per each panel per IPC-6012 for Rigid PWB s; (IPC-6013 for Flex PWB s) Table 4.3 Structural Integrity After Stress section. Please refer to the sampling locations shown on the drawing or reference documents for specific area s to be micro-sectioned for this DPA testing and analysis. 4. Upon completion of analysis, provide detailed report (see Appendix B sample) including images of findings to supplying PWB Manufacturer and ViaSat Quality Assurance within 2 working days of submittal. 5. Upon completion of analysis all specimens and samples shall be returned to the PWB manufacturer.
6 PR of 12 Appendix B B.1 Sample Analysis Report Cover Sheet
7 PR of 12 B.2 Sample Analysis Report Sheet 2
8 B.3 Sample Analysis Report Sheet 3 PR of 12
9 B.4 Sample Analysis Report Sheet 4 PR of 12
10 B.5 Sample Analysis Report Sheet 5 PR of 12
11 B.6 Sample Analysis Report Sheet 6 PR of 12
12 B.7 Sample Analysis Report Sheet 7 PR of 12
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Purchase Order Quality Requirement Clauses
Purchase Order Quality Requirement Clauses Section I: Administrative. 1. Scope. This document lists the quality purchase requirements (QPRs) that JEM Engineering uses in business agreements such as purchase
APPENDIX - A L-3 Communications Corporation Link Simulation & Training Division
Q10 QUALITY SYSTEM REQUIREMENTS Q10A ISO 9001:2008 Seller s quality system shall be in compliance with the requirements of ISO 9001, Model for Quality Assurance in Design, Development, Production, Installation
REFERENCES (Use latest revision)
Quality Assurance Provisions (QAPs) are used to communicate to Suppliers additional requirements beyond those defined by a drawing and/or specification(s). Lasertel uses QAPs as part of product acceptance
Plasma Ruggedized Solutions
Quality Clauses Q1 through Q9E apply to ALL Purchase Orders. Quality Clauses Q10 through Q20 apply when referenced in the text of the purchase order. Q1: Quality Management System The supplier shall maintain
OPW Engineered Systems
1 of 5 1.0 Purpose 1.1 The purpose of this manual is to promote a clear understanding of OPW Engineered Systems (OPW-ES) expectations and requirements for suppliers. This manual explains the process OPW-