SIMATIC Customized Automation

Transcription

1 SIMATIC Customized Automation A comprehensive offering Brochure Edition November 2014

2 SIMATIC Customized Automation A comprehensive offering Almost unlimited possibilities The industrial standard is not sufficient for every application or environment. This could be because of technical or optical reasons. With Customized Automation, Siemens provides customerspecific products on the basis of SIMATIC standard products. To do this, we modify our proven, successful standard products to satisfy your requirements: from slight modifications to the design to OEM hardware and software systems. In the case of customer-specific products, the software can also be individually installed. This results in products that contain exactly what is needed. The large quantities of standard products mean that although customized SIMATIC products are individually produced, they are nevertheless economical. Quality guaranteed by standards Customized products from our SIMATIC portfolio provide you with the quality and functionality that you would expect from the market leader in automation technology. That applies just as much to our sector products as to our hardware modificationsmodifications. To do this, we modify our proven, successful standard products (SIMATIC IPC, HMI and S7) to satisfy your requirements: from minor design changes right through OEM solutions to turnkey products. The portfolio includes modifications to hardware and software, and also covers support and logistics. Competent partners Individual solutions can only be based on a trusting customer/supplier partnership. Consulting and implementation must correspond to the expectations. Many years of experience together with our competent and committed employees both in the HMI Design Center and in the development departments for customized SIMATIC products are the guarantee that a solution can be found for every requirement, which ensures maximum benefit across the entire product lifecycle. Highlights Time savings You benefit from our comprehensive customization expertise and many years of experience with SIMATIC components. You do not need to acquire any additional knowhow and you can concentrate fully on your own core competencies. Increase in profitability The possibility for providing hardware modifications through the flexible use of standards makes customized solutions interesting at an attractive price even for small quantities. You determine the price/performance ratio that is ideal for you by selecting the type and scope of the customer-specific portion. With the aid of our logistics services, you can implement a reliable inventory control and logistics planning as required. You will benefit from the worldwide Service and Support concepts for SIMATIC Controllers, SIMATIC IPC and SIMATIC HMI. Long-term supply and spare part guarantees and global support from the market leader provide a secure future for your investments. Increasing the lead on the competition You use SIMATIC products that correspond to the highest quality standards, offer optimal performance, and thus boost your productivity and minimize standstill times. You receive customized products with Customized Automation that fit outstandingly well into the «Totally Integrated Automation» (TIA) concept. You win over customers not just with extraordinary technology, but you also impress them with custom machine designs, e.g. with your company logo on the front of the enclosure. 2 SIMATIC Customized Automation

3 Product agreement in close coordination with the customer Long-term supply and spare part guarantees as well as global service and support from the market leader provide a secure future for investments in customized SIMATIC products. To ensure that you stay on the safe side, we will maintain the points that have been coordinated with you in a product agreement: Scope of delivery Project schedule with start of delivery Delivery period with sales quantity planning Supply logistics Exclusive delivery upon request Service and repairs, spare parts, or spare part sets Product revision and software updates or design freeze for IPC Product phase-out, with last-time buying or an offer for the successor product Customized products from various industries SIMATIC HMI products are provided with additional features in order to facilitate optimum use in specific sectors of industry. Customized products for various industries are developed and produced in conjunction with a customized product agreement. We offer products for the following industrial sectors: Renewable energy Automotive industry General machine construction Food and beverages industry/pharmaceuticals Oil and gas/chemicals and shipbuilding SIMATIC Customized Automation 3

4 Hardware products Design - OEM - Turnkey Customized design means modifying the design and visual impact of the SIMATIC Controllers, SIMATIC HMI and SIMATIC IPC products for seamless adaptation to the customer s individual machine and plant design and special operating and control philosophy. The modification options are: Changing the company logo and and device type designation Changing the keyboard color scheme, the key labeling, or the key symbols Changing the enclosure color (front frame) Design products are fully compatible with the standard products in technology and functionality, and can thus be fully integrated into Totally Integrated Automation. Identical technology enables, for example, replacement using standard devices in the event of a fault in case the machine or plant supplier does not currently have a customized product in the spare parts warehouse. OEM product modifications for OEM (Original Equipment Manufacturer) customers are suitable for individual, industrial automation solutions that cannot be fulfilled with the help of standard products, or can only be handled with design-modified devices. For this purpose, we combine the standard components, the customized components, and the additionally required software function expansions into a SIMATIC OEM device, as with a modular system. Customer-specific turnkey products are products from a single source that are ready to be set up and switched on. They are combined and put together according to the customer s specifications and they correspond to the specific technical requirements of the SIMATIC products. For example, complete operating stations in special enclosures that are set up, wired, filled with the specified software, tested, and delivered. Customized SIMATIC turnkey products offer the high quality of a standard product from a single source and are ready-to-install and ready-to-use. Turnkey Products Assembling, wiring, customer-specific image OEM Products Front Panel, enclosure, equipment Design Products Company logo, caption and colors SIMATIC Standard products SIMATIC Controller SIMATIC HMI SIMATIC IPC G_ST80_XX_00440 Customized SIMATIC products are created by modifying the proven SIMATIC S7, SIMATIC IPC, and SIMATIC HMI devices. Depending on the type and scope of the modification, you can select between Design products, OEM products and Turnkey products. 4 Hardware products

5 Software products In addition to a customized software suite, the SIMATIC Customized Software offer also includes the generation of operating systems, e.g. for Windows XP embedded, the real-time operating system RMOS3 from Siemens, or Linux. In addition, we offer the integration and installation of driver software and images, e.g. for additional plug-in cards, controllers and storage media, or for complete turnkey systems. S7-Open ModbusTCP S7-Open ModbusTCP is software for linking SIMATIC S7 to devices which support the Modbus/TCP protocol. Modbus is an open protocol which is widely used internationally and supported by many manufacturers. Modbus/TCP was developed from it for use in modern networks. This protocol is an open Internet draft standard that was introduced by IETF (Internet Engineering Task Force), the organization for Internet standardization, and is used by many leading manufacturers today. With the growing expansion of Ethernet communication into industrial areas as well as the office environment, Modbus/TCP has become increasingly significant in all sectors. Highlights Easy coupling of systems from different manufacturers with SIMATIC automation systems via Industrial Ethernet No specialized Modbus know-how required Engineering with the standard tool SIMATIC STEP 7, fast configuration with the help of a wizard (only available for certain versions) Linux Linux systems are being used more and more in industry due to the higher stability and flexibility they offer. One key aspect here is how to ensure smooth communication? How can Linux systems communicate with older generation SIMATIC controllers, for example? We have developed special products specifically for this purpose: SOFTNET-S7/Linux and SOFTBUS for Linux. Highlights Easy integration of applications into the software Independent handling of temporary communication glitches Fail-safe communication up to the application level Scalable redundancy Transaction-secure transfer to the database Defined restart after system failure No loss of orders or duplicate orders PN IO API PROFINET communication PC/PG with SOFTNET PN IO Linux C++ application SOFTNET PN IO Linux PROFINET Industrial Ethernet e.g. ET 200S with IM PN e.g. S7-300 with CPU 31x and CP Advanced G_IK10_XX_10236 PC with SOFTNET PN-IO Linux as PROFINET IO Controller Software products 5

6 Service, support and logistics Service and support for customized products With our service and support concept, we provide you with comprehensive support from A to Z. The portfolio covers the entire product lifecycle and includes, for example: Pre-sales and after-sales support Requirement analysis, concept design, solution finding Project support from proposal to delivery and beyond Individual repair concepts Worldwide Siemens service network with 190 branches and 33 repair centers 24-hour product support over the SIMATIC hotline. Our engineers offer ample experience in development, system commissioning and system tests, and incorporate the development and production departments in solving your problem. Hardware and software system test EMC test of the electromagnetic influences Thermal simulation and heat imaging camera analyses detect heat pockets Run-in test of all components in a 36-hour heat test at 40 degrees Celsius in a heated cabinet Stress test for high vibration/shock loading, especially for CPU, graphics, memory, and modules, for example. Online service tool PED (Product Equipment Data) for IPCs With the PED service tool, you can identify devices and components of SIMATIC IPCs/PGs and manage data online and worldwide at any time via the Internet create electronic product passes for OEM and turnkey products, which are individually defined on a component basis and installed according to customer specifications. Certification and approval of hardware and software E.g. UL and CE industry certification, shipbuilding Local service E.g. for plant failures, on-site repair services, and product upgrades Logistics for customized products With individual logistics solutions for customer-specific products, you will receive agreements that are ideally tailored to your needs and which provide you with maximum planning security: Individual availability Configuration and design freeze: Individual availability agreements for unchanged hardware and software versions of the products (image compatibility) Replacement parts in centralized or decentralized spare parts storage for individually agreed periods or, where applicable, last-time buying and storage of components License authorization for discontinued software, e.g. for Microsoft operating systems such as Windows NT Detailed individual agreements Change notices Individual agreements for customer information management, e.g. product discontinuation, version updates, phase-out announcements Individual labeling On the industrial PC and/or product packaging, e.g. customized item/device/inventory numbers, warehouse barcodes or packing and safety instructions Supply of accessories, e.g. adapter cables, keyboards or accompanying documents and manuals Individual deliveries Kanban delivery We supply according to the requirements of the organization units in the production process of our customers who organize their production process control in accordance with the Kanban principle. This shortens the throughput time and reduces inventories. Just in Time We reduce the inventories and throughput times of our customers by supplying the hardware manufactured customer specifically at exactly the time when they need them in the production process or in the logistics chain. Reusable packaging Better than recycling The packaging is collected from our customers after the specially manufactured hardware has been unpacked and reused for transporting the next delivery. Packaging material is saved to the advantage of our customers and the environment. 6 Service, support and logistics

7 Product examples for selected industries SIMATIC products for industry-specific requirements Customized SIMATIC products can be equipped with additional features for use in special sectors of industry. The food and beverage industry, which has special hygiene and ruggedness requirements, can be given here as an example. Customized SIMATIC operator panels with stainless steel front offer no surfaces for deposits, and are easy to clean. We offer products for the following industrial sectors: Renewable energy Automotive industry General machine construction Food and beverages industry/pharmaceuticals Oil and gas/chemicals and shipbuilding Renewable energy Solar systems Compared to other power plants, photovoltaic systems are subject to hardly any mechanical stress and therefore require little maintenance. The same also applies for solar and solar-thermal systems. Each of these applications also requires the reduced maintenance overhead associated with programmable controllers. The SIMATIC Industrial PCs and Panels meet these requirements through the targeted selection of high-quality components and special production processes. Wind farms Wind farms can be used to produce electrical power in all climatic zones, at sea and ashore. The requirements regarding the control systems for wind turbines and wind parks are as diverse as the installation locations. Automotive industry HMI operator stations Fully equipped and wired turnkey products in a variety of designs are ideal for the requirements of the automotive industry. Operator panels installed in rugged enclosures and mounted on movable supports are typical for assembly lines. General machine construction HMI devices have a decisive influence on the overall appearance of a machine or plant. In addition to the greatest possible ergonomics, suitable design is therefore also of importance. Customized integration of operator elements and display systems Customized design and layout Optimal integration into plants and machinery Compact design as stand-alone product in enclosure Compact design as built-in unit at the machine level Use of field-proven components and thus also optimized time-to-market Food and beverages industry, pharmaceuticals HMI devices with stainless steel front Panels and Panel PCs with touch screens and stainless steel fronts have been designed for use with machines for food and beverages. They comply with DIN EN : Food processing machinery Safety and Hygiene Requirements. INOX fully-enclosed The Nanopanel PC in enclosed stainless steel housing (INOX stands for inoxydable) is suitable for space-saving mounting on machines and systems in the food and beverage industry, the pharmaceutical industry, and in food packaging. The device helps you to save space in the control cabinet and can simply be mounted on a support arm or a stand. Oil and gas, chemicals industry and shipbuilding MP Touch daylight readable The panel has a display that is dimmable and daylightreadable, which means that it is predestined for use in control desks, e.g. of drilling rods (oil and gas industry) and control desks on ships and other areas that cannot be shadowed. The robust front of the panel allows its use even in hazardous areas (chemical industry) and outdoor applications, and also in offshore plants in salt-laden atmospheres,. Product examples for selected industries 7

8 Get more information Customized Automation: Original Design and Manufacturing (ODM): Automation Technology for Extreme Conditions (SIPLUS extreme): Totally Integrated Automation Portal: SIMATIC Guide manuals: Information material available for downloading: Service & Support: SIMATIC contacts: Industry Mall for electronic ordering: Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept. Thirdparty products that may be in use should also be considered. For more information about industrial security, visit To stay informed about product updates as they occur, sign up for a product-specific newsletter. For more information, visit Siemens AG Digital Factory Factory Automation Postfach NÜRNBERG GERMANY Subject to change without prior notice Article No. 6ZB5370-1DE02-0BA6 DR.PN.FA.15.ASBR / Dispo BR WÜ 8 De Printed in Germany Siemens AG 2014 The information provided in this catalog contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.