Solutions for evacuation logistics

Transcription

1 Solutions for evacuation logistics Customized solution We are providing solutions in the evacuation logistics segment for substrates like paper, cardboard, foils, and general waste to ensure an efficient management of the waste. From the compact unit right at the collection point to the factory integrated system solution, we always provide the right scaled system. Security Printing Packaging Industry Data Centers Graphics Industry Compact Units System Solutions

2 From the idea and concept EXPERIENCE All from one source and one experienced partner Waste evacuation with a system, this is our world and our mission. Throughout the production process where automated waste evacuation has to take place with shredding, compacting, sorting and de-dusting of waste or even security print documents, that s where Hunkeler Systems plays an important role all over the world. The customer s requirements are met in many segments in the industry. It starts from the compact solutions for small and medium volumes of waste and reaches out to the integrated customized factory system with a long life industrial design. One of the outstanding competencies of Hunkeler Systems is the turn key solution concept, as well as having their own software development department. All out of one system provider it starts with a concept drawing, and planning and ends with the engineering, implementation, start-up and training. All with the Hunkeler service support that is ready whenever you need it.

3 to the aftersales service COMPETENCE

4 High value documents CD s SECURITY PRINTING Bank notes During the production, the circulation and the destroying of bank notes, the security aspect is always critical. Security documents Passports, credit cards, ID s and other confidential documents are fully controlled and securely destroyed. Checks Documents with a certain value, such as checks, vouchers and lottery tickets. Digital disk The highest level of confidentiality is required for the disposal of CD s and hard-drives.

5 Solutions Waste evacuation solution for security documents (bank notes) The most important factor within the process of destroying the security document is the proper security process. Every single step in the process chain is monitored, from the access point of the operators, to the automated fill in process down to the output of the required mini-sized particle. Puncher for bank notes in decentral locations Mobile compact evacuation for medium sized waste Briquettes with a maximum confetti size of 3 mm

6 Production waste PACKAGING INDUSTRY Grey cardboard Waste is generated out of the production of quality packaging material, that is used for product presentations. Corrugated cardboard Averydynamicmarketinthedigital time. A necessity for the distribution of all sorts of goods. Flexible packaging Widely used in packaging applications and in the added value process of packaging. Labels There is a large demand for branding and security of product brands and packaging materials.

7 Solutions Integrated into the production process The economics of a waste evacuation system starts at the collection point at the production machine, i.e. for grey- or corrugated cardboard. To ensure total product safety, the shredding of a full size packaging sheet with misprints or quality issues is key. Customized solutions according to the requirements of the customer, are an integrated process in the logic chain of the entire production process. Bailing press, efficient handling of die cut waste Integrated compact evacuation for foils of hot foil stamping Shredder for die-cut grids and printed sheets

8 Production waste DATA CENTER Cross cutters and folding machines Evacuation and compacting of endless strips, chip outs and cut offs. Punch and perforation machines Evacuation of dust and confetti. Inserting systems Evacuation and compacting of endless strips and chip outs. Documents shredding systems Destroying process of confidential documents.

9 Solutions Reliability in the production The production lines are often in operation around the clock, seven days a week and are proven to perform at the highest level. The waste evacuation system as an integrated part of the production process has a large impact for maximum productivity. Only when the waste is evacuated right at the production machine, is a maximum availability of the entire production system guaranteed. PEM high performance webcleaning device Data safety on security level 3, inline with an inserting system Intelligent interface with production line

10 Portfolio COMPACT UNITS HKU 700 HKU 1250 Dust Confetti Cut offs Chip outs HKU 2010 HKU 2000 HKU 2020 HKU 2000-V HKU 2300-L HKU HKU 4510 HKU Hunkeler Kompakt Unit The machines are compact and movable and work with negative pressure. The dusty air is cleaned in the filter unit and the dust is collected with the paper scraps in the dust bin that is placed underneath. The dedusting of the antistatic filter elements happens automatically by using an electro motor vibrator. The need for dedusting is initialized when the control unit is in stand-by. The emission of clean air occurs directly at the machine. Optionally available is a filling level control for the container as well as a second dust bin.

11 Endless stripes Laser smoke Non-stop bin change Hot stamp foils once a week max. 1 roll max. 1 roll once a week once a week Large waste bin with an 800 liter volume Clean working conditions due to the under-pressure design Non-stop production

12 Production waste GRAPHIC INDUSTRY Endless strips cut-offs Are generated in the post finishing devices after the print process. Paper dust Dust is all around in the finishing process, every edge trim, the milling process and the trimming of books are generating dust. Newspaper Books Mailings Are the most traditional products in the graphic industry that needs high quality finishing and trimming. Envelopes In one step from the paper roll to the finished envelope. All the waste will be collected and sorted.

13 Solutions Waste evacuation system for the Graphic Industry The paper waste and dust is collected online at the collection point of the finishing machine and transported within a closed piping system towards the waste evacuation system. In many solutions, the output is compact, stacked bails. The dusty air is filtered in the jet filter-system and the clean air can either be transported back to the production room or outside of the building. Conveyor for large format waste Paper and dust briquettes Paper bales, compact, stacked, ready to transport

14 Market segments SYSTEM SOLUTION Distribution centers All different waste types from the point of sale are sorted according to the types of waste material. Afterwards shredded, compacted and delivered to the recycling company. Pharmaceutical industry All production waste of the pharma production lines are processed on the Hunkeler line and in addition, the production process is optimized. Waste and raw-material merchants Based on excellent technology, valuable goods are created out of waste and returned to the recycling market. Dedusting The quality of the end products is increased and the work environment is further improved.

15 Solutions Separation of material in the production process In the field of the recycling of production waste, the sorting aspect of the different materials is gaining importance. The clear sorting of coffee powder and aluminum is the base to move the aluminum back into the production process. The coffee powder is used to create alternative energies. Baling presses are producing compact bales Sorting lines are separating different materials For aluminium and die-cut waste

16 Our offering all from one single source ENGINEERING Consulting All out of one system provider it starts with a concept drawing, the planning and ends with the engineering, implementation, start up and training. Engineering Our system engineers analyze your requirements with 3D visualizations and virtual process animation. The result is a high quality customized solution. Customized solutions Over 1000 satisfied customers around the world are working with Hunkeler Systems. Our engineers are designing the system together with you according to your specific needs. Project planning The detailed planning from the start to the end of the project is the base for a successful and quick installation and production start.

17 Solutions Customized solutions The personal consulting of our engineers at the customer location is the foundation for a proper system definition. Our system engineers analyze your requirements with 3D visualizations and virtual process animation. The result is a high quality customized solution. Save energy and reduce the running cost Intelligent workflow software with job reporting features Extend the system life-time with the controller retrofit upgrade

18 Our offerings CUSTOMER SERVICE After sales service We care about customer satisfaction. The relevant preventive maintenance is the base for high performance. Our service engineers are prepared to support our customers. Integration on site We guarantee an on time installation and production start with our competent and well trained service and system engineers. Hotline support The 24/7 hotline in combination with the remote service system are the base to support our customers quickly and precisely. Training Well trained operating and service personnel are the foundation for the high productivity of the systems. Training courses are available at customer sites or in the training center in Switzerland.

19 All from one system provider Competence from one source Our team is always ready to support you, during the planning and design, within the installation and as well in the service and support period of the project. Our goal is to understand the customer s requirements and expectations. Offering customized solutions live sustainability guaranteed service. Our service team is ready to support you Original spare parts are available from our stock Our consumables guarantee proper operation

20 Hunkeler Systeme AG Industriestrasse 2 CH-4806 Wikon Tel. +41/ Fax +41/ info@hunkeler-systems.com SWISS QUALITY Your competent partner Consulting Engineering Customized solutions Assembling Customer service Security Printing Packaging Industry Data Centers Graphics Industry Compact Units System Solutions May 2016