SSR M MORE THAN AIR. RELIABILITY. PRODUCTIVITY. EFFICIENCY. ROTARY SCREW AIR COMPRESSORS. Online Solutions:

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1 SSR M ROTARY SCREW AIR COMPRESSORS MORE THAN AIR. RELIABILITY. PRODUCTIVITY. EFFICIENCY. Online Solutions: Ingersoll-Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll-Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll-Rand s standard terms and conditions of sale for such products, which are available upon request. Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation. Industrial Air Solutions 2004 by Ingersoll-Rand Company Limited. Printed in the UK CPN Ingersoll-Rand European Sales Limited Swan Lane Hindley Green Wigan WN2 4EZ, UK Tel: +44 (0) Fax: +44 (0)

2 SSR M CLEAN, SAFE, VERSATILE Compressed air is a very versatile utility, and can be used in many applications where electricity and hydraulic power may not be suitable. For example, air motors operate in hot, wet or corrosive environments without damage, and pneumatic tools offer a comparatively low ratio of weight to power, allowing safe operation for longer periods of time without user fatigue. Applications for compressed air are virtually limitless, and Ingersoll-Rand can assist in converting hydraulic or electrical processes to safe, clean pneumatic operation. RELIABLE EQUIPMENT Competing in today s business environment requires manufacturers to keep their operating systems up and running. When systems go down, production stops. Reliability of equipment, then, is essential. Focusing on reliability, Ingersoll-Rand designed the SSR kw air compressor with a unique, maintenance-free drive system. A simple gear drives the airend. Since the motor and airend are permanently aligned, no adjustments are needed during the course of normal operation. Additionally, since no inspection covers are required, the gear drive provides a user-safe means of turning the airend. At the core of the SSR is a rugged airend. Roller bearings are used exclusively in the airend to provide linear contact for thrust loads, thereby dramatically increasing its life. The SSR airend also incorporates an exclusive bearing coolant dam, assuring that coolant is present during the compressor s critical start-up phase, significantly extending the life of the bearings. Used in thousands of compressors throughout the world, the SSR airend has earned a reputation for trouble-free operation and minimal maintenance. BEARING COOLANT DAM ENERGY EFFICIENT SOLUTIONS Energy efficiency is one of the most important considerations in judging the successful operation of a compressed air system. Energy costs can often exceed the purchase price of equipment, even during the system s first year of operation. To help compressed air users obtain maximum energy efficiency, Ingersoll-Rand distributors can design systems to include efficiency multipliers such as treated-air receivers, energy optimizers and pressure flow controllers. To further system efficiency, the SSR motor is built to rigorous Ingersoll-Rand specifications. Unlike other motors, the SSR motor operates at peak efficiency at full load conditions ensuring minimal operating expenses. Motor maintenance is nominal, as a matterof-fact, servicing it is no different from any other motor running in a typical facility. INTELLISYS MICROPROCESSOR CONTROLLER Whether the application requires eight hours of continuous-duty compressed air or an intermittent supply over a 24-hour period, the Intellisys microprocessor is in complete control. FINGERTIP CONTROL With finger-touch control, the Intellisys controller provides quick, comprehensive access to the compressed air system. Nothing could be more intuitive and user-friendly than the Intellisys controller. The operating parameters of the compressor can be quickly and easily adjusted to meet the plant air system s requirements and minimise operating costs. AUTOMATIC SERVICE PROMPTS Intellisys indicates when it is time to perform maintenance. This function encourages routine service to be in a timely fashion, thereby increasing uptime. Percent Efficiency I-R High Efficiency Motor Design Point "Off the Shelf" Competitive Motor Design Point Percent Load Applied Point TIMESAVING DIAGNOSTICS Intellisys provides fast diagnosis of system demand, displays a warning and/or stops the compressor if it exceeds operating parameters, and provides a history of events leading up to the condition. This will keep troubleshooting expenses and downtime to a minimum. An easy-to-read, liquid crystal display provides you with the critical details of the compressor s operation, allowing fast adjustments when necessary. 2 3

3 SSR M37-75 CONVENIENT TOP EXHAUST The cooling air flow discharges from the top of the package facilitating easy ducting for removal and/or recovery of exhaust heat. 46 C AMBIENT SSR compressors operate in high ambient conditions, making them suitable for locations around the world. Even if the compressor is not operated in sweltering climates, the high temperature rating ensures fewer nuisance shutdowns caused by fouled coolers. THE SSR PACKAGE To fit the needs of the compressed air system Ingersoll-Rand offer the choice of an air-cooled or water cooled design. QUIET ENCLOSURE A low sound enclosure is standard and keeps sound levels to a minimum. EASY SERVICEABILITY The SSR package is remarkably uncluttered, making servicing easy. All components are readily accessible behind easily removable panels. STAR-DELTA STARTER This advanced starter gives the compressor a controlled, cushioned start, eliminating current surges and extending component life for increased system reliability. RUGGED MOTOR The extra toughness built into the SSR electric motor means it will run when other motors do not. Maintenance and repair of the SSR motor are just like any other electric motor. EASY CONNECTIVITY The SSR is fully piped and wired, resulting in simple external connection of all utilities. FACTORY-TESTED Testing each and every compressor produced ensures the highest reliability and lowest operating cost compressor available. INHERENT LEAK-FREE DESIGN Using O-ring fittings on all connections 1/2" and larger significantly reduces the potential leakage problems associated with conventional threaded fittings HOUR/2-YEAR LUBRICANT Ultra Coolant reduces maintenance costs by lasting longer between changes. Also, because of its superior separation properties less coolant is passed downstream to the air system, further minimising coolant replacement costs. Finally, Ultra Coolant s biodegradable properties eliminate the need for an oil-water separator, thereby reducing the problems associated with condensate disposal. (Subject to local approval). 4 5

4 SSR M CONVENIENT TOP EXHAUST The cooling air flow discharges from the top of the package facilitating easy ducting for removal and/or recovery of exhaust heat. 46 C AMBIENT SSR compressors operate in high ambient conditions, making them suitable for locations around the world. Even if the compressor is not operated in sweltering climates, the high temperature rating ensures fewer nuisance shutdowns caused by fouled coolers. QUIET ENCLOSURE A low sound enclosure is standard and keeps sound levels to a minimum. THE SSR PACKAGE To fit the needs of the compressed air system Ingersoll-Rand offer the choice of an air-cooled or water cooled design. END-TO-END COOLING The aftercooler is located at the inlet end of the package. This allows cool compressed air as low as 8 C above the ambient temperature to pass downstream to the air system. EASY SERVICEABILITY The SSR package is remarkably uncluttered, making servicing easy. All components are readily accessible behind easily removable panels. RUGGED MOTOR The extra toughness built into the SSR electric motor means it will run when other motors do not. Maintenance and repair of the SSR motor are just like any other electric motor. STAR-DELTA STARTER This advanced starter gives the compressor a controlled, cushioned start, eliminating current surges and extending component life for increased system reliability. EASY CONNECTIVITY The SSR is fully piped and wired, resulting in simple external connection of all utilities. FACTORY-TESTED Testing each and every compressor produced ensures the highest reliability and lowest operating cost compressor available. INHERENT LEAK-FREE DESIGN Using O-ring fittings on all connections 1/2" and larger significantly reduces the potential leakage problems associated with conventional threaded fittings HOUR/2-YEAR LUBRICANT Ultra Coolant reduces maintenance costs by lasting longer between changes. Also, because of its superior separation properties less coolant is passed downstream to the air system, further minimising coolant replacement costs. Finally, Ultra Coolant s biodegradable properties eliminate the need for an oil-water separator, thereby reducing the problems associated with condensate disposal. (Subject to local approval). 6 7

5 SSR M Ingersoll-Rand solutions add unequalled Reliability, Efficiency and Productivity to virtually any compressed air system The Solutionizing Process from Ingersoll-Rand will save 25%-50% of the operating cost associated with the compressed air system. Reliability RELIABILITY Few manufacturing procedures are as critical as those requiring compressed air. Coupling superior compressors and air treatment products designed for reliability with the exclusive Ingersoll-Rand Solutionizing process often will turn off a compressor in the average compressed air system. Turning off compressors leads to a significant increase in system reliability and integrity. Productivity PRODUCTIVITY Adding an Ingersoll-Rand demand flow or system controller to your system not only stabilises pressure, it makes your entire system more efficient and productive. One of the primary goals of the Solutionizing process is to provide constant, reliable pressure. Stable pressure that is available when the production process needs it will improve operating efficiency. Efficiency EFFICIENCY The compressed air system uses 10% of the energy consumed by the average plant or production facility. Even small improvements in efficiency can be valuable. Solutionizing also seeks out the energy wasting processes on both the demand and supply-side of the system. Managing the compressed air system as a whole will lower operating costs. POINT-OF-USE Applications 8 9

6 SSR M INGERSOLL-RAND AUDIT PORTFOLIO STARTING POINTS INTELLISURVEY: Automated compressor audit Detailed air profile Identify fast-track savings opportunities FEASIBILITY STUDY: Analysis by walking around Interview operations, finance, management Identify potential opportunities from a supply-side audit or full system audit SUPPLY-SIDE AUDIT: Differentials, signals and set points management Pressure drop management yields significant energy savings Air quality management results in significant productivity improvements FULL SYSTEM AUDIT: All audit components previously identified, plus... An exact match of optimal demand-side requirements to minimum compressed air consumption Air leakage and inappropriate use of compressed air assessment AIRCARE. FLEXIBLE MAINTENANCE. CONSTANT QUALITY. AirCare, an Ingersoll-Rand exclusive, is a responsive and flexible contract maintenance programme custom-designed to provide factory-authorised scheduled service for increased system reliability. AirCare helps eliminate unscheduled downtime and relieves the burden of costly investment in monitoring equipment, ongoing training and a thorough knowledge of compressor technology. WARRANTY EXTENDED TO FIVE YEARS The AirCare programme allows the opportunity to extend the drivetrain or full package warranty for a full five-year period, providing total peace of mind. COMPREHENSIVE COVERAGE FOR ANY COMPRESSOR AirCare is available for new machines or with overhauls and exchanges. In addition, AirCare can be coupled with service contracts for total coverage of parts and preventive maintenance service. LOWER COST. INCREASED PRODUCTIVITY A compressor installation covered by the AirCare programme can expect: Periodic inspections leading to reductions in emergency maintenance costs Increased operating efficiency because of reduced energy costs Dramatically shortened downtime and increased productivity THE AIRCARE PROGRAMME No long-term maintenance programme is more comprehensive than AirCare. The highlights of the programme include: Certified, professional technicians perform routine inspections and diagnostic service Enhanced performance through the exclusive use of genuine Ingersoll-Rand parts and lubricants All-inclusive fluid analysis programme comprehensively monitors the lubricant in the compressor to detect problems at the earliest possible opportunity Vibration analysis diagnostics pinpoint the need for component replacement through monitoring and trend analysis that predicts the service life of critical components A periodic utilisation assessment using IntelliSurvey can be arranged to further maximise energy savings REMOTE MONITORING An added option to AirCare is the Intelliguard remote monitoring feature. This 24-hour-a-day, seven-days-a-week, surveillance of the air compressor installation helps identify potential problems at an early stage and prevent unexpected repairs