Effective solutions for the packaging industry
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- Elaine Hunter
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1 Effective solutions for the packaging industry Experience Profound industrial know-how Practice-orientation Development and manufacture of industry-specifi c machines Success More than 10,000 packaging machines Reliability Precise production, minimum maintenance costs
2 Sumitomo (SHI) Demag Packaging experts bundle experience with technology know-how. Your technical advantages: Products particularly designed for packaging production Powerful hybrid drive technology for maximum economic viability, energy efficiency and highest dynamics High technology expertise from more than 10,000 product solutions in the high-speed segment Your economic advantages: Higher productivity with reduced costs Clearly improved production quality, lower maintenance costs Your benefit: Safe technology for tomorrow s products Competent advice from our international and interdisciplinary expert team
3 Think green act blue! BlueTechnolution Maximum benefi t from the very beginning: in particular due to the company s specifi cally developed drive technology, injection moulding machines from Sumitomo (SHI) Demag combine energy and production efficiency in an ideal manner. This helps you improve cycle times, save resources and at the same time reduce your carbon footprint. Trust in technology In production solutions from Sumitomo (SHI) Demag, performance, economic viability and responsibility for our environment always go hand in hand. The benefi ts we offer to you are decades of experience in the top-class injection moulding technologies and particular efficiency of our machines. Extremely fast and precise: is characterised by the highest dynamics for maximum reduction in injection times alongside highest reliability and long life cycle the ideal machine for all packaging applications for which the shortest cycle times, high production volumes and high fl owpath-wall section ratios are important. Market and machine requirements As pioneer and innovation driver in the area of high-speed injection moulding, we know the exact requirements posed by these markets and industries. This allows us to optimise your production using application-oriented and efficient machine solutions. Designed particularly to meet the requirements of the packaging industry, with its hybrid drive concept and its short cycle times is among the most efficient solutions on the market ideally suited, for example, for the production of buckets, fl ip tops, stacking boxes or covers. It is the perfect choice with regard to economic viability. is based on the platform and is thus intended for long service life and shorter cycle times.
4 [mm/s] Injection speed Thin-walled packaging In the production of thin-walled packaging such as yoghurt cups with or without in-mould labelling, shows all its advantages: the particularly high injection dynamics and axle speed will help you realise any required fi lling time with low cycle times. 800 L/T* > L/T* < 350 Cycle times sec *L/T = flowpath-wall section ratio t Clamping force ,0 2,0 Dry cycle times Cycletimes sec [mm/s] Injection dynamics 1,000 a=32 m/s a=16 m/s 2 a=5 m/s Injection time [ms] Acceleration Industry standard* *) Standard machine with hydraulic accumulators Which machine suits which application? Both as well as clearly exceed the valid industry standard with their high injection dynamics and short injection times. has proved itself in all applications where cycle times of 7 to 12 seconds and fl owpath-wall section ratios of up to 350 are required. convinces with its extremely high dynamics with rapid cycle times of less than 6 seconds and mould fi lling times of less than 100-ms. Caps In the production of standardised closure systems, highest mould speeds must be realised alongside a short stroke and optimum dosing capacity. meets these requirements and has a record of long-term reliable and safe operation with cycles far below 2.5 seconds. A highly dynamic ejector which can be precisely adjusted using activeadjust demoulds caps at any temperature.
5 Maximum efficiency also for individual requirements Individual closure solutions Packaging solutions from Sumitomo (SHI) Demag are very fl exible and fi t your special production requirements exactly. Both and show excellent results in capping control and turning-off. We will be pleased to help you to fi nd a machine which would be best suited for your annual production planning. Machine performance comparison 100 % Performance 0 % Machine dynamics Mould speed Injection speed Energy efficiency Ejector performance Dosing capacity Industry standard* *) Standard machine with hydraulic accumulators Buckets Containers like buckets and boxes not only require long opening strokes and fi rm platens but also an injection unit providing very precise dosing. and provide optimum solutions for all requirements depending on how many units are produced annually and what you intend to invest in your efficiency. Always a good investment Which machine is most efficient as an overall solution can be calculated based on investment, operating and consumption costs as well as its output rate. We will be pleased to fi nd out for you if your individual goals can be better realised with a or with an. In either case you will benefi t from a long-term return on invest.
6 Ready for the future Until now, Sumitomo and Demag, have delivered more than 100,000 injection moulding machines for almost every application and requirement. As early as in the 1990s Sumitomo was driving force behind the development and production of powerful injection moulding machines and is now the worldwide market and technology leader. Our customers particularly appreciate our individual, madeto-measure solutions and the sustainable, efficient operation of our machines. and have been specifi cally developed based on the requirements of the packaging industry and can be perfectly integrated in your processes. Higher performance and extreme operational safety with drastically reduced resource consumption and minimum maintenance costs will pay off in the long term. Sumitomo (SHI) Demag Plastics Machinery GmbH Although all data and information contained in this leafl et were compiled with the utmost care, we cannot accept liability for their acuracy. We furthermore point out that individual pictures and information can deviate from the actual delivery condition. as at September
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