Hard Wearing Pump Solutions for Increased Productivity
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1 Hard Wearing Pump Solutions for Increased Productivity
2 02 GIW Minerals Dredge 0 Hard Wearing Large Free Passage and Higher Efficiencies High Specific Speed n Inboard and underwater n Jet pump applications 80 Flowrate ( m /hr ),000 10,000 20,000 Wear life is one of the most important features in the design of GIW Minerals dredge pumps. Our proprietary materials are extremely abrasion resistant resulting in longer wear life. GIW pumps offer large sphere passages and higher efficiencies. This translates into lower power consumption, 60 increased production capacities and ease of handling large rocks. Proprietary Material Options for Longest Wear Life: Gasite WD28G is a specially refined, high-chromium, white iron alloy and is one of the best materials in wear resistance among the GIW white iron alloys for pump casings and liners. Gasite WD29G is a unique, white iron alloy most often used for making pump impellers. Its highly refined, globular, Head ( m ) x18 LHD 9601D 20x20 LHD D 22x2 LHD 2 95D 2x26 LHD D 26x26 LHD 50 95D 2x2 LHD 9607D 8x8 LHD D Wet End primary carbides inhibit crack propagation. Numerous secondary carbides add to the alloy s resistance to wear. With its high chromium content, WD29G s tempered martensite and austenite matrix provides superior strength and toughness along with corrosion and abrasion resistance. Gasite A2G is a high-chromium, white iron alloy. It is well-suited for the manufacture of pump parts or other 0 components such as stuffing boxes that require extensive and/or complex machining. GIW Minerals Dredging Design Features n Hydraulic types and sizes for a wide range of duty requirements. Low and Medium Specific Speed n Inboard and underwater 80 n Booster stations Flowrate ( m /hr ) 00 1,000 2,000 10,000 20,000 0,000 n Straightforward construction for ease of maintenance. 26x28 TB 6(67) 929D 26x28 WBC 6(67) 9611D n Proven GIW standard shaft and bearing assemblies or special shortened designs for extended mechanical reliability. n High efficiency over wide range of flow ensures best use of available power for production. n Hydraulic performance is verified through full-scale lab test under controlled conditions. Head ( m ) x12 LSA X 12x1 LSA x 20x20 WBC 6(5) 9510D 22x2 LSA X 2x2 LSA C 0x TBC D 0x MHD D 2x MHD 8 517D Wet End x5 MHD D Wet End n Optimized shell hydraulics for high efficiency and uniform wear over a wide range of operating conditions. n Slurry Diverter dramatically increases suction liner life by reducing particle recirculation between the impeller and liner. 0
3 0 GIW Minerals Dredge 05 Productive and Efficient Dredging Solutions GIW pumps deliver dredging solutions that boost productivity and profits. Our extensive experience in slurry transport, plus advanced engineering design methods and metallurgy, allow us to offer a new generation of dredge pumps for a broad range of applications. In addition to our full line of dredge pumps offered, many LCC and LSA pumps are suitable for dredging and jet water applications. Select GIW Minerals pumps to ensure high efficiency and exceptional wear life for all your dredging requirements. 1 2 Submerged Dredge n LHD n MHD Inboard n TBC n MHD n DWD 5 6 Submerged Jet n UPA Bilge Water Gland Water 7 8 Sewage System n Sewatec Potable Water System n Movitec n Multitec 9 10 Fuel Oil n RC Heat Transfer n Etaline SYT Jet Water n Movitec n LHD n Omega
4 06 GIW Minerals Products 07 LSA Family Eta Family Etabloc LSA-S Q [m/h] max. 1,000 Premium design, hard iron pumps for long wear life while handling severe slurries. The basic, single-wall construction and heavy suction, hard metal wet-end combined with the cartridge bearing assembly provides maximum reliability and easy maintenance. Suitable for main dredge pump duty. Q [m/h] max. 660 T [ C] max Etabloc PumpDrive Close-coupled, single-stage volute casing pump, with replaceable shaft sleeve and casing wear rings. Ratings to EN 7 and design to ATEX. Ideal for drainage, water supply systems, swimming pools and drinking water. LCC-M Q [m/h] max.,05 The hydraulic wet-end consists of three components: a shell or casing, an impeller and a suction plate/liner to permit easy removal for maintenance and inspections. Reliable pumps for high discharge head, mildly corrosive slurries and a wide range of particle sizes. Ideal for jet water applications and as dredge and ladder pumps on small dredges. It can also be used on boosters. Q [m/h] max. 800 T [ C] max Etanorm/Etanorm R Close-coupled pump with motor-mounted variable speed system. Ratings to EN 7 and design to ATEX. Ideal for heating and air-conditioning systems, condensate transport, seawater, brine, cleaning agents and brackish water. LHD Q [m/h] max. 21,600 H [m] max. 65 p [bar] max. 17 High flow/low head design with balanced NPSHR and sphere passage for high volume transportation over short distances. Ideal for sand & gravel, severe mining, dredge ladder and booster pumps. Q [m/h] max T [ C] max Etanorm PumpDrive Standardized, long-coupled pump within back pull-out design, replaceable shaft sleeves/shaft protecting sleeves and casing wear rings. Design to ATEX. Ideal for drainage, water supply systems, fire-fighting systems and oil. MHD Q [m/h] max. 2,000 H [m] max. 80 p [bar] max. 28 TBC Q [m/h] max. 18,200 p [bar] max. 7 Designed to provide high flow/medium head with high efficiency for high volume transportation in long pipelines. Ideal for booster stations, main pumps on hopper dredges and cutter dredges. Can also be used as underwater pumps in hopper dredges. A high-pressure design, these pumps are constructed as horizontal, end suction centrifugal pumps to give maximum resistance to wear while simplifying maintenance. The conventional single-wall design transfers stress loads to non-wearing side plates in high pressure applications. Ideal for booster stations, main dredge pumps on hopper and cutter dredges. Q [m/h] max. 800 T [ C] max Movitec Family Movitec V/LHS/VS/VC Q [m/h] max. 102 H [m] max. 01 p [bar] max. 0 T [ C] max Standardized, pump with motor-mounted variable speed system, in back pull-out design, replaceable shaft sleeves/shaft protecting sleeves and casing wear rings. Design to ATEX. Ideal for irrigation, draining, handling hot water, cooling water and district heating. Multistage, vertical high-pressure in-line pump designed for washing, water treatment and pressure-boosting systems. Design to ATEX. DWD Q [m/h] max. 1,000 H [m] max. 65 p [bar] max. 0 UPA Family UPA 150C Q [m/h] max. 79 H [m] max. 570 T [ C] max. + 0 UPA 200, 200B, 250C Q [m/h] max. 80 H [m] max. 60 T [ C] max Double wall dredge pumps best suited for inboard pump applications on board cutter dredges and hopper dredges. Steel or ductile iron outer casings provide safety and higher pressure rating. Multistage submersible pump completely made of stainless steel. Designed to handle drinking, raw and ervice water supply. It can also be used for jet water service on dredges. Single or multistage submersible pump with a non-return valve integrated in the discharge nozzle. Ideal for maintaining/lowering of ground water levels in mines, emergency water supply and jet water systems. Movitec VE Q [m/h] max. 12 H [m] max. 70 p [bar] max. 10 T [ C] max Movitec PumpDrive Q [m/h] max. 102 H [m] max. 01 p [bar] max. 0 T [ C] max Multitec Family Multitec Q [m/h] max. 850 H [m] max. 60 (800) p [bar] max. 6 (80) T [ C] max High-pressure, in-line centrifugal pump in close-coupled design. Designed for potable water handling, water supply and rainwater harvesting systems. Multistage, vertical high-pressure in-line pump with motor-mounted variable speed system. Ideal for fire-fighting systems, hot water and cooling water recirculation and boiler feed systems. High-pressure pump in ring-section design, with axial or radial suction nozzle and cast radial impellers. Design to ATEX. Ideal for water and drinking water supply systems, general industry, heating, filter and in power systems. UPA 00, 50 Multitec PumpDrive Q [m/h] max. 80 H [m] max. 80 T [ C] max Single or multistage, single-entry centrifugal pump. Non-return valve or connection branch on option, and mixed-flow hydraulic systems are available. Designed to handle clean or slightly contaminated water in general water supply, fire-fighting systems, etc. Q [m/h] max. 180 H [m] max. 60 p [bar] max. 6 T [ C] max High-pressure pump in ring-section design with motor-mounted variable speed system. Ideal for pressure boosting systems, fire-fighting, reverse osmosis, washing plants and snow guns.
5 Serving You at these GIW REGEN Locations Support Services: Georgia, USA Florida, USA Canada Northern Mining Services Technical Services Tel Fax Parts Sales and Customer Service Tel Ext. 207 Dir Fax After Hours Breakdown Rush - 2/7 Cell (For emergencies only) GIW Newsletter Subscribe online: Manufacturing & 968 Ferrous Road NE Thomson, GA 082 USA Tel Fax dbentley@giwindustries.com GIW Industries, Inc. (A KSB Company) 5000 Wrightsboro Road, Grovetown Georgia , USA Manufacturing & 151 S.R. 60 West Mulberry, FL 860 USA Tel Fax john.love@giwindustries.com Office & Service Centre 220 MacLennan CR Fort McMurray, Alberta T9HE8 Canada Tel Fax brian.mackay@giwindustries.com 891 South Dublin Road Hibbing, MN 5576 USA Tel Fax swinda@nmining.com US / 08.1 / GIW Industries, Inc. 201 Subject to technical modification without prior notice.
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