HAWKEYE INTERNATIONAL, LTD. P.O. Box Los Angeles, CA Tel: (310) Fax: (310)

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1 Greetings! Thank you for your interest in Hawkeye International, Ltd. We hope that you will find this product catalog useful in meeting your composite requirements If you have any questions, or would like to request samples of our products, please feel free to contact our main office. Sincerely, Hawkeye International, Ltd.

2 S HKAS666O ANTI-STATIC NYLON FILM HKAS666O is a specially formulated nylon film based on nylon 6 polyamide resin. This film is a tough, versatile film, which is ideally suited for physically demanding and high temperature performance applications. HKAS666O has exceptionally high burst, impact, tear and tensile strength and has excellent resistance to abrasion, puncture, flex, crack and pinholing. Combined with its excellent antistatic properties, barrier to fats, oils, and grease and low permeability to gases, this film is especially suitable for a variety of high temperature industrial processing and packaging applications. HKAS666O can be coated, laminated, metallized and printed. It can also be vacuum thermoformed, steam and gas autoclaved, and fabricated into sleeves and bags. HKAS666O can be used for chemical processing and packaging, clean room packaging, medical autoclaving, solvent recovery and recycling, and vacuum bag molding of aerospace composites and architectural glass products. It can also be used for numerous other packaging and industrial applications. HKAS666O film is rated for temperatures up to 400ºF (204ºC). 1 of 9

3 TECHNICAL DATA PHYSICAL PROPERTIES Basic Resin Nylon 6 Color: Orange Tint Thickness:.0015,.002,.003 Yield (sq. in per lb): 24,000 Tensile Strength (lbs per sq in): 16,000 (ASTM 6-882) Elongation at break (%): 380 (ASTM 6-882) Yield Strength (psi) 4,500 (ASTM 6-882) THERMAL PROPERTIES Crystalline Melting Point 428ºF (220ºC) Hot Stage Microscope Heat Shrinkage (30 300ºF) <2 ASTM D-1204 Flammability Self-Extinguishing ASTM D-568 BARRIER PROPERTIES Water Vapor Transmission Pouch Method Oxygen Permeability (cc/100 sq in/24 hrs/atm): 2.6 ASTM D-1434 Nitrogen Permeability (cc/100 sq. in./24 hrs./atm): 0.9 ASTM D 1434 ANTI-STATIC PROPERTIES Surface Resistivity (Ohms): 2x10^10 5x10^10 ASTM D-257 Decay Rate (Seconds) < % relative humidity and 73ºF +/- 5ºF 2 of 9

4 HKAS 1200 POLYETHYLENE ANTI-STATIC FILM HAWKEYE HKAS1200 ANTI-STATIC Film, Bags, Zip-lock Bags, and Ziplock Bubble Bags meet MIL B B, Type 2: Barrier Materials, flexible electro-static free and heat sealable. Standard anti-static bag sizes range from.006 X 1 X 2 to.006 X 36 X 48. Standard sizes for anti-static zip-lock bags, in thicknesses of both.004 and.006, range from 4 X 4 to 12 X 12 and can be supplied with anti-static zipper. Anti-static zip-lock bubble bags have a non-removable label which reads, Reusable Pouch. Do Not Discard. Sizes and gauges other than those shown above are available on special orders. 3 of 9

5 HKAS 1200 POLYETHYLENE ANTI-STATIC FILM Basic Resin: Color: Sizes Available: TECHNICAL DATA Virgin, low density polyethylene Pink Tint Sheeting: Layflat Tubing: 1 to 48 Thickness: Yield (Sq. In. per Lb): , , ,000 Tensile Strength, MD (lbs/sq. in.) To 96 - Centerfold over 42 wide psi psi Elongation (%): Dart Impact Strength (gms): Coefficient of Friction: (ASTM D1894): static ave./.35 kinetic ave. Surface Resistivity (Max Ohms per NFPA 56A.004 from 1 to 2.5 at 20% RH & 70 F):.006 from 1 to 1.2 Decay Rate*: Below 0.25 seconds for all sizes * Decay Rate is the time it takes to discharge a charged sample from maximum voltage to 10% of the applied voltage. In this case the specimens were charged to 5000 volts and discharged when grounded to 500 volts, in less than.25 seconds at 20% relative humidity and 70 degrees F. 4 of 9

6 HKAS 1200 POLYETHYLENE ANTI-STATIC FILM STANDARD CENTERFOLD SHEETING SIZES HKAS1200 Sheeting meets the electrostatic requirements of MIL B B, Type 2. Sheet Roll Roll Approx. Weight Thickness Width Width Length Lbs per Roll STANDARD TUBING SIZES HKAS1200 Tubing meets MIL B B, Type 2 requirements. Roll Approx. Weight. Thickness Width Length Lbs per Roll of 9

7 HKAS 2400 ANTI-STATIC FILM HAWKEYE HKAS 2400 Nylon Anti-Static Film is a specially designed transparent antistatic heat stabilized fluorescent orange nylon film, containing an internal organic antistat throughout the material which renders all surfaces of the film permanently static-conductive over a normal lifetime. Retaining its static-dissipating properties even when ultra-cleaned, HKAS 2400 can end the problem of particle attraction in clean room packaging of precision parts. Moreover, its heat stability permits dry heat sterilization of spacecraft and components within the sealed bag. HKAS 2400 eliminates the spark discharge hazard around electro-explosive devices and sensitive electronic components. Tests record HKAS 2400 bags can withstand 12 hours of exposure at 300 F ( C) without marked degradation where ordinary nylon browns and embrittles. Forms Available: Roll Stock, Fabricated Bags, Large Drapes Color: Transparent Fluorescent Orange* Thickness (inches):.002 Maximum Width: 54 unseamed Specific Gravity: 1.15 Yield (Sq. In/lb) 12,200 Tensile Strength (lbs/sq inch): 13,500-15,000 Elongation: Over 200% Fold Endurance: Excellent Abrasion Resistance: Excellent Flammability: Self-Extinguishing (ASTM D ) Water Vapor Transmission Rate: 8.0 Gm/100 sq. in/24 hr./mil at 100 F, 90% RH Approximate Gas Permeability: (cc/100 sq in/24 hr./ mil/atm. at 75 F, 50% RH, Approx. Oxygen: 1.0 Carbon Dioxide: 2.0 Shelf Life: Indefinite in normal indoor storage Maximum Use Temperature: 400 F (204.4 C) *The fluorescent orange tint used in HKAS 2400 fads away on long exposure to UV light, as in curtains or drapes, to improve visibility. Other properties are not affected; only the color changes. 6 of 9

8 GUIDELINES OF CLEAN ROOM PACKAGING With the growing emphasis being placed on the control of contamination by the aerospace electronic and pharmaceutical fields, ever more stringent cleanliness requirements are being applied to finely machined parts, purified drugs and many other items whose satisfactory function depends on the virtual absence of foreign or particulate matter. Once such items have been cleaned to their fantastically low particle counts, it becomes necessary to package them in such a manner as to maintain this degree of cleanliness during storage, shipping, handling, testing and so on until final assembly or use. Experience and practice over the past few years have indicated that the best way to package such items, for reasons of weight and cube (the space taken up by a packaged item), is in flexible, heat sealable transparent plastic film which has been cleaned to the same stringent levels as the item to be packaged. Because the plastics used must possess very particular properties depending on their end use, many packaging films must be eliminated from consideration for various reasons. In all, only three films have stood the test of clean room usage and have become the films in general use. They are polyethylene, nylon and Aclar films. The following is a quick guide to their nature and uses. POLYETHYLENE: The generally accepted abbreviation for polyethylene is Poly. While poly is the first name of every plastic, the trade has applied it to the most common of packaging films. Poly is a pure hydrocarbon, available in a wide range of densities with generally low and broad melting ranges. It has a good inertness to most chemicals, with such notable exceptions as LOX and hydrocarbon solvents, and is inexpensive and relatively easy to clean and to seal. However, poly is soft and readily sloughs particles of its surface when abraded or flexed, so that its use should be confined to relatively non- 7 of 9

9 critical areas in clean packaging. These include overwraps for inner bags of nylon, for example, where the poly serves to provide a better moisture barrier than that supplied by the slough-resistant inner nylon bag. Poly bags are generally 6 mils thick for clean use. Plain poly, however, has been displaced to some extent by a pink polyethylene anti-static (HKAS1200) material, which prevents the static charges that attract dust to normal poly. NYLON: This film is the lowest-sloughing film available, generating fewer particles when exposed to abrasion and flexure than any known transparent film. Nylon 6 (the 6 is a generic reference to the number of carbons in its molecular chain units, as opposed to nylon 11 or nylon 6.6) is the established polyamide film in clean room use for packaging ultra-precise parts where particulate contamination must be held to the absolute minimum. The only field where nylon should be avoided as an intimate barrier, is the packaging of LOX service parts, and those destined for use with similar violent oxidizers, where the few particles sloughed from the surface of a nylon film or any other film, except a fluorocarbon, can constitute a potential explosion hazard when the part is placed in service in a LOS system. The other major fault of nylon is that it readily allows moisture vapor to pass through it, so that a second or outer bag made of poly, Aclar or a laminate should be used over the inner nylon bag, to provide the missing moisture vapor barrier, while the nylon prevents sloughing. In clean applications nylon film, 2 mils thick, is the most frequently chosen. Again an anti-static nylon, orange tinted (HKAS2400) is displacing normal nylon from clean rooms. ACLAR: Allied Chemical s trademark, for their fluoroholocarbon film is Aclar. Clear and transparent, inert to almost all chemicals and certified by NASA as LOS-compatible under their impact test (MSFC-SPEC- 106A) with liquid oxygen. Aclar is also the finest moisture vapor barrier available among transparent films. Aclar is the most costly of packaging films, but is among the least expensive of fluorine-bearing films, and is the least expensive LOX compatible film known. It is essentially a chlorotribluorethylene copolymer with small percentages of other fluorocarbons, unplasticized, specially tailored to give the 8 of 9

10 fantastic barrier properties described above. Three grades (Aclar 22C, Aclar 22A and Aclar 33C) are available. All are LOX-compatible, but the Aclar 33C is in most general use. Bags are usually made of 2 mil Aclar; roll stock may be 2 or 5 mil, as needed. Aclar cannot be tinted or rendered anti-static without affecting its properties adversely. All of the films mentioned above are widely available from manufacturers, they are offered only in a commercially clean grade. This is far too dirty in terms of today s technology too be suitable for clean room use. These films must be cleaned to the rigidly low particle counts required. HAWKEYE certifies t these levels to the user, offering clean roll stock, tubing or fabricated bags of a wide range of sizes, all to meet clean room requirements. Non-volatile residue (NVR) level is certified also, where applicable. For optimum protection of packaged parts, bags should be hermetically sealed, using heat. While poly may be sealed by constant heat or hot bar methods, Aclar and nylon, with their high and relatively sharp melting points do not lend themselves readily to this type of seal. Therefore, general practice dictates the use of thermal impulse sealers, capable of making adequate seals in ALL THREE clean room films. In both Aclar and nylon, such seals often exhibit a characteristic tendency to tear or to zipper along a line adjacent to the seal when severely strained. This is due to a line of increased crystallinity formed by the slow cooling or quench of the molten plastic in the insulated jaws of the sealer. It may be minimized and controlled by careful calibration of the sealer and keeping the cooling time as short as practicable; however, the phenomenon should be understood as the reason why seals in these films are not as strong as the film itself. In nylon, seals dehydrated of their plasticizing moisture by melting, may be restored to maximum flexibility by moistening or exposing to humid air for a few minutes. 9 of 9

11 HK900 BAGGING FILM HAWKEYE HK900 BAGGING FILM is a cast nylon, heat-stabilized film. This film has a melt point of 510 degrees F (265 degrees C) for increased stability in higher temperature applications where the film is exposed to elevated temperatures over prolonged time periods. HK900 is extremely flexible for cold conformability in bagging applications and hoot thermo-formability in vacuum forming. The clarity of the film optimizes visibility of contained products through the film. HK900 has good release qualities for ease of removal in curing applications. The thinner gauge provides improved cost-effectiveness and reduced waste with the loss of strength commonly associated with thinner films. HK900 BAGGING FILM contains no caprolactan. Thickness: * Widths: (254mm mm) Color: Clear (colors available on request) *other sizes available 1 of 16

12 HK800 BAGGING FILM HK800 BAGGING FILM is a modified heat stabilized blown nylon film, developed for temperatures to 350 degrees F (177 degrees C) for limited periods of time. This modified nylon film is generally softer and more flexible than standard nylon films. This film exhibits a lower elastic module while retaining its tensile strength and heat stability. The proper use of bagging films cannot be established by thermal properties along. Consideration must be given to conditions such as: the maximum temperature of cure, pressure used, condition of autoclave and length of time exposed. Forms Available: Roll Stock and Tubing Thickness:.002 and.003 Standard Color: Clear or Yellow Widths: 160 Maximum without seams Shelf Life: 1 Year (Depending on conditions) Suggested Use Temperature: 350 degrees F (177 degrees C) 2 of 16

13 HK800 CAST BAGGING FILM HK800 CAST BAGGING FILM offers some distinctive advantages not found in blown films. Cast film does not have suspended particles found in blown film and is more resistant to pin holes. This is due to the roller process used during the casting procedure. There is no shrinkage at 350 degrees F (177 degrees C), therefore it will not pull away from the vacuum bag sealant. Forms Available: Roll Stock Thickness:.002 and.003 Standard Widths: 88 Maximum Unseamed Color: Clear Elongation (%): Tensile Strength (psi): 11,000-15,000 3 of 16

14 HK7400 BAGGING FILM HK7400 BAGGING FILM is a high performance nylon film for advanced composite manufacturing. This film has been specially modified to provide heat stability, high elongation and a high resistance to puncture and pinholing. HK7400 will perform well to temperatures of up to 400 degrees F (205 degrees C). The use of proper bagging films cannot be established by thermal properties along. Consideration must also be given too the maximum temperature of cure, autoclave conditions, length of time and the pressure used. Forms Available: Rolls Stock, Tubing Thickness:.002 and.003 Standard Widths: Maximum 160 Unseamed Color: Green Yield (sq. in/lb./mil): 24,000 Gauge Control: +/- 10% Elongation (%): 425 Maximum Use Temperature: 410 degrees F (210 degrees C) Heat Sealing Range degrees F ( degrees C) Melting Point: 428 degrees F (220 degrees C) Flammability: Self Extinguishing Shrinkage at 350 degrees F: Less than 1% 4 of 16

15 HK7500 CAST BAGGING FILM HK7500 CAST BAGGING FILM offers the same advantages as our HK800 Cast film combined with the advantages of the higher temperature range of our HK7400 blown films. HK7500 performs well to temperatures of 410 degrees F (210 degrees C). Forms Available: Roll Stock Thickness:.002 and.003 Standard Widths: 88 Wide Maximum Unseamed Color: Green Yield Strength (psi): Tensile Strength (psi): 11,000-15,000 Elongation (%): Maximum Use Temperature: 410 degrees F (210 degrees C) Minimum Recommended Use Temperature: -80 degrees F (-61 degrees C) Flammability: Self Extinguishing Shrinkage (% at 5 hrs at 300 degrees F): Less than 2.0 Melting Point: F ( C) 5 of 16

16 HK8400 BAGGING FILM HK8400 BAGGING FILM is a blue tinted, heat stabilized blown film, produced from modified nylon resin. Blown film is recommended as bagging film for advanced composite fabrication and other high temperature applications where softness, workability or anti-static characteristics are essential. In addition, HK8400 has excellent heat stability and resistance to pinholing. HK8400 can be used at temperatures up to 450 degrees F (232 degrees C) for typical composite cure cycle times. Forms Available: Roll Stock, Tubing, Seamed Wide Widths Thickness:.002 and.003 Standard Width: To 120 Wide Color: Blue Yield Strength (psi): 9500 Gauge Control: +/- 10% Tensile Strength (lbs/sq. in.): 14,000 Elongation (%): 300 Maximum Use Temperature: 450 degrees F (232 degrees C) Heat Sealing Range: degrees F ( degrees C) Crystalline Melt Point: 500 degrees F (260 degrees C) Flammability: Self extinguishing Shrinkage at 350 degrees F (177 degrees C): Less than 1% 6 of 16

17 HK8500 CAST BAGGING FILM HK8500 CAST BAGGING FILM is a blue tinted, heat-stabilized flat cast film, produced from modified nylon resin. Flat cast film is recommended as bagging film for advanced composite fabrication and other high temperature applications where dimensional stability, adherence to sealant sealant tapes and uniform film gauge are essential. In addition, HK8500 has an excellent heat stability and resistance to pinholing. HK8500 can be used at temperatures up to 450 degrees F (232 degrees C) for typical composite cure cycle times. Forms Available: Roll Stock, Bags, Seamed Wide Widths Thickness:.002 and.003 Standard Width: To 120 Wide Color: Light Blue Yield Strength (psi): 6500 Gauge Control: +/- 10% Tensile Strength (lbs/sq.in): 14,000 Elongation (%): 350 Tearing Strength (gms): 90 Maximum Use Temperature: 425 degrees F (218 degrees C) Heat Sealing Range: degrees F ( degrees C) Flammability: Self Extinguishing Shrinkage at 300 degrees F: Less than 1% 7 of 16

18 TEL: (310) FAX: (310) Web site: hawkeyeintl.com HK2660 BAGGING FILM HK2660 BAGGING FILM is an inexpensive bagging film used in lower temperature applications. HK2660 has excellent drapability and is capable of high elongation. HK2660 is an outstanding choice when you have contoured parts using a continuous cure temperature to 250ºF (122ºC). Thickness:.002,.003 and.005 Color: Natural Elongation: ASTM D % Tensile Modulus 2005 Melt Temperature: 285ºF (141ºC) NOTE: Technical information furnished by HAWKEYE is based on laboratory findings and is believed to be correct. No warranties of any kind are made except that materials supplied are HAWKEYE standard quality. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with Page 8 of 16 Rev. A, 5/05

19 HK6600 HIGH TEMPERATURE BAGGING FILM HK6600 BAGGING FILM represents a new generation of fluorocarbon polymer bagging film specifically developed to molding applications involving complex shapes and/or high temperature resins. HK6600 has significantly improved drapability relative to release films typically used for epoxy and other resins cured at temperatures up to 350 degrees F (176 degrees C). In addition, it proves to be the only thermally stable, yet highly conformable parting film applicable to advanced polyamides such as PMR, and to new thermoplastics. The superior performance of HK6600 is based on its outstanding properties in the most critical areas of composite molding. HK6600 has been used for 6 hours at 765 degrees F (407 degrees C). Thickness:.003 Width: 54 - Standard Maximum Use Temperature: 700 degrees F (371 degrees C) Elongation (%): of 16

20 HK8000 HIGH TEMPERATURE BAGGING FILM HK8000 HIGH TEMPERATURE BAGGING FILM is a unique polyimide film used for high temperature applications. This film has ultra high heat resistance, high tensile modulus, and dimensional stability. The HK8000 films contain a layer of fluoropolymer on one or both sides. This can then be bonded to itself or to other stable materials. We offer this film in several grades: HK8000R HK8000S HK8000SS An uncoated, flexible high-heat film An uncoated, ultra high temperature, high tensile modulus film Super stabilized version of the HI8000-S film We suggest using any of the above films together with HK780 Sealant Tape for a total high temperature bonding package. Thickness:.002 / Standard ( Available) Width: 60 Maximum Temperature (Recommended Maximum): 752 degrees F (400 degrees C) Elongation (%): 83 Color: Amber Yield (sq.in./lb./mil): 19, of 16

21 HK2200R BAGGING FILM HK2200 BAGGING FILM is a cast film for low or room temperature applications. It is produced from a modified nylon 6 resin specifically designed for debulk or compaction operations. HK2200 is an economical film used for removal of volatiles and air prior to final cure. Forms Available: Roll Stock Thickness:.0015 Width: 90 Maximum Unseamed Elongation (%): Tensile Strength (psi): 11,000-15,000 Use Temperature: 300 degrees F (148 degrees C) 11 of 16

22 HK357 HIGH STRETCH BAGGING FILM HK357 HIGH STRETCH BAGGING FILM is designed for use in the composite shop as a general purpose bagging film for 350 degree F (177 degree C) and 250 degree F (121 degree C) cure cycles. HK357 is not a polyamide and overcomes problems normally associated with nylon film. HK357 has a very high elongation and lower modulus than nylons. For cures of degrees F ( degrees C) with epoxy or phenolic resins, the speed and ease of HK357 bag construction cannot be equaled. After cure, HK357 is not significantly degraded and releases more easily than other films. The film increases quality and lowers cost by: Reduced pleating and folding, Increased elongation, Toughness and Pliability. Forms Available: Roll Stock Thickness:.003 Widths: 120 Maximum Tensile Strength (astm D882) 5600 psi Elongation (astm D882): 750% Modulus at 100% Elongation: 2400 psi Tear Strength: 900 pii Maximum Use Temperature: 370 degrees F (187 degrees C) Yield per thousandth inch: 162 sq. ft./lb. 12 of 16

23 HK108 DEBULKING FILM HK108 DEBULKING FILM is a very stretchable film designed for slightly increased pressure or vacuum. To allow the film to stretch evenly, the vacuum should be utilized slowly. This is especially true for areas of deep draws. When no heat is used, as in prepreg debulking, HK108 can be often be re-used. Forms Available: Roll Stock Thickness:.0015 Maximum Width: 115 Ultimate Tensile Strength 6000 psi Ultimate Elongation >500% Modulus at 100% Elongation 1300 psi Tear Resistance 800 g/mil Maximum Use Temperature 250 Degrees F (121 degrees C) Yield per Thousandth Inch: 150 sq. ft/lb 13 of 16

24 PVA FILM HAWKEYE S POLYVINYL ALCOHOL (PVA) FILM is a general purpose and mold release material based on polyvinyl alcohol resins on controlled molecular weight. Because of its special properties, PVA film has broad application in the forming and processing of reinforced plastics, both as a mold release agent and as a blanket for uniform wall thickness. PVA film is currently being used by several major industries in many processes; blanket vacuum molding, pressure bag molding, autoclave molding, low pressure laminating, tool molding, hand lay-up molding and pre-form processing. Vacuum and pressure bagging processes and autoclave molding using PVA film has some advantages over other types of film such as moderate tooling and unit labor costs, uniform physical properties and part uniformity. PVA film offers outstanding properties as a mold release in pressure molding, especially polyester epoxy and diallylphthalate fiberglass reinforced plastics as a separator, mold release or parting agent. Polyvinyl Alcohol (PVA) Film is also available non-adhesive tape form, in widths as narrow as 1/2 inch. Forms Available: Roll Stock, Non-Adhesive Tape Thickness:.002 and.003 Width: 54 wide - unseamed Yield (Sq. in./lb/mil): 21,600 Tensile Strength (psi): 3,000-12,000 Elongation: 250% - 600% Tear (Elmendorf): gm/mil 14 of 16

25 HK300 BAGGING FILM HAWKEYE S HK300 BAGGING FILM is a general purpose and mold release material based on modified polyvinyl alcohol resins on controlled molecular weight. Because of its special properties, HK300 Bagging Film has broad application in the forming and processing of reinforced plastics, both as a mold release agent and as a blanket for uniform wall thickness. HK300 Bagging Film is currently being used by several major industries in many processes; blanket vacuum molding, pressure bag molding, autoclave molding, low pressure laminating, tool molding, hand lay-up molding and pre-form processing. Vacuum and pressure bagging processes and autoclave molding using HK300 film has some advantages over other types of film such as moderate tooling and unit labor costs, uniform physical properties and part uniformity. HK300 film offers outstanding properties as a mold release in pressure molding, especially polyester epoxy and diallylphthalate fiberglass reinforced plastics as a separator, mold release or parting agent. HK300 Film is also available non-adhesive tape form, in widths as narrow as 1/2 inch. Forms Available: Thickness: Width: Yield (Sq. in./lb/mil): 21,600 Tensile Strength (psi): 3,000-12,000 Roll Stock, Non-Adhesive Tape.002 and.003 Standard 54 wide - unseamed Elongation: 250% - 600% Tear (Elmendorf): gm/mil 15 of 16

26 PVC FILM HAWKEYE S POLYVINYL CHLORIDE (PVC) FILM is a general purpose and mold release material based on polyvinyl chloride resins on controlled molecular weight. Thickness: Width: Ultimate Elongation Tensile Strength Tensile Tear Resistance.008 Standard 54 Wide - Standard Machine Direction: 350% Minimum Transverse Direction 300% Minimum Machine Direction 3,000 psi Minimum Transverse Direction 2,000 psi Minimum Machine Direction 450% Minimum Transverse Direction 375% Minimum Plasticizer Volatility: 4% Maximum Soapy Water Extraction: 2% Maximum Low Temperature: Minus 40 degrees Dim. Stability: 7% Maximum Heat Distortion Temperature F (54-60 C) Yield: (lbs/sq yd./mil): of 16

27 RESIN BLEEDER 3000A HAWKEYE RESIN BLEEDER 3000A is a stretchable organic fiber that has excellent drapeability which enables it to conform tightly to the contours of your part. The lightweight and low-density construction allows for maximum resin bleedout. In addition to being a bleeder, this material has the capacity to vent excess solvents, thus allowing excellent air flow as a breather. Resin Bleeder 3000A is also supplied in a fire retardant form. Please specify FR if you require fire retardancy. Temperature: Recommended max. use: 350 Degrees F (176 degrees C) Weight: 4.4 oz per sq. yard Thickness:.021 Dimensions: 60 X 100 yards per roll NOTE: This material is NOT a release material 1 of 14

28 RESIN BLEEDER RESIN BLEEDER is similar in construction to the Hawkeye Resin Bleeder 33000A. The material is a stretchable organic fiber with excellent drapeability and resin absorption. RESIN BLEEDER is designed specifically to fill the need for material between Resin Bleeder 3000A and RESIN BLEEDER is available in fire retardant form. Please specify Resin Bleeder FR if required. Temperature: Weight: Thickness: Standard Dimensions: Recommended Maximum use 350 F (177 degrees C) 7 oz per sq. yard 1/4 (.635cm) 60 X 50 yards per roll This product is NOT a Release Material 2 of 14

29 RESIN BLEEDER HAWKEYE RESIN BLEEDER is similar to our Resin Bleeder 3000A, in that it performs as an excellent bleeder or breather material. It is constructed of stretchable organic fibers with good multidirectional stretchability. This product is constructed of a much higher density than our other bleeder materials, therefore allowing for a far greater resin bleedout without restricting its ability to conform tightly to the contours of your part. Resin Bleeder is also supplied in fire retardant formulation. Please specify FR if you require fire retardant material. Temperature: Recommended maximum use 350 F (176 Degrees C) Weight: 10.0 oz per sq. yard Thickness:.095 Dimensions: 60 X 50 yards per roll NOTE: This product is NOT a release material 3 of 14

30 RESIN BLEEDER RESIN BLEEDER is similar to our Resin Bleeder Resin Bleeder performs as an excellent bleeder or breather material. It is constructed of stretchable organic fibers with good multi-directional stretchability. This material is constructed of a much higher density than other bleeder materials, therefore allowing for a far greater resin bleedout with restriction of conformability. Resin Bleeder is ideal for hydroclave layups. Three layers of Resin Bleeder will conduct air in excess of 1000 PSI. Resin Bleeder is available to widths of 120 Resin Bleeder is also supplied in a fire retardant form. Please specify FR if you require fire retardancy. Temperature: 400 degrees F (202 degrees C) Thickness:.375 (approx.) Width: 60 - Standard Roll Length: 25 yards - Standard This is NOT a release material 4 of 14

31 RESIN BLEEDER S RESIN BLEEDER S is an advanced version of the Resin Bleeder It is produced with a coarser fiber than the standard material to provide improvement in the airflow at high temperatures and high pressure. Resin Bleeder S will allow 3000cc of airflow per minute at 350 degrees F (176 degrees C). Maximum Use Temperature: 400 degrees F (202 degrees C) Standard Roll Size: 60 wide X 50 yard Weight: 10 oz. per sq. yard Thickness: 3/8 (.95cm) 5 of 14

32 AIRVENT 4100B AIRVENT 4100B is a fabric produced from synthetic fibers combining a medium tensile strength with excellent elongation. As a bleeder or vent fabric, it possesses unusual bulk, wickability and porosity. AIRVENT 4100B is excellent for cures up too 350 F and pressures to 30 psi. As AIRVENT 4100B is not a release fabric, we suggest usage in conjunction with one of the high-quality Hawkeye Release Fabrics or Films. TEMPERATURE: Recommended Maximum Uses F WEIGHT: 1.7 oz per sq. yard THICKNESS:.013 DIMENSIONS: 45 & 60 Wide X 250 Yds per roll Other sizes available on special request This is NOT a Release Material 6 of 14

33 AIRVENT 4000 AIRVENT 4000 is a continuous filament sheet product composed of high tensile random synthetic fibers. It combines tear strength, porosity and good dimensional stability (to approximately 400 F C) to provide a lightweight breather or vent cloth to insure escape of air and volatiles. This enables equal pressure to be brought upon the full surface of your laminate, as vacuum pressure is brought to bear. Depending on your own application or techniques, we recommend the use of any of the Hawkeye Release Materials with this product. SPECIFICATION Temperature: 400 degrees F (204 degrees C) Max. Weight: 2.15 oz. per sq. yard Thickness:.013 Widths: 45, 52 and 58 Roll Size: 250 yards per roll This is NOT a Release Material 7 of 14

34 AIRVENT 4200A AIRVENT 4200A material is a synthetic bleeder or vent fabric. It s waffle construction offers open areas resulting in good wick-ability, unusual dimensional stability and formability. AIRVENT 4200A is an economical material recommended for one heat cure. Operational to approximately 350 degrees F (177 degrees C), it is recommended up to 30 psi, particularly where burlap or osnaberg has been used to avoid the possibility of burning. It is also a suitable replacement for fiberglass in many instances. AIRVENT 4200A is NOT a release fabric and therefore should be used in conjunction with a release material. We recommend the Hawkeye Release Fabrics or the Perforated Release Films. Temperature: 350 degrees F (176 degrees C) Weight: 3.5 oz per sq. yard Thickness :.016 Width: 45 and 60 - Standard: Maximum Width 64 Roll Size 250 yards per roll Grab Tensile 7.6 lbs Grab Tensile Wet: 4.3 lbs Can be slit on request 8 of 14

35 HT800 HIGH TEMPERATURE BREATHER HT800 HIGH TEMPERATURE BREATHER is a stretchable material with drapability enabling it to conform closely with your contoured part. HT800 will operate continuously at 800 degrees F (422 degrees C). We would point out that Hawkeye HT800 is not a release material. We suggest using Hawkeye E5555 Release Fabric as a stretchable release fabric. Direct sunlight for a period of longer than six months may cause deterioration. SPECIFICATION Temperature: 800 F/422 C continuously Weight: 4.2 oz. per sq. yard Thickness:.080 Width: 60 Wide Roll Length: 100 Yards - Standard Melting Point: None. However decomposition occurs at 900 F/450 C 9 of 14

36 HT HIGH TEMPERATURE BREATHER HT HIGH TEMPERATURE BREATHER is a stretchable material with drapability enabling it to conform closely with your contoured part. HT will operate continuously at 800 degrees F/422 degrees C. We wish to point out that Hawkeye HT is not a release material. We suggest using Hawkeye E5555 as a stretchable release fabric. Direct sunlight for a period of longer than six months may cause deterioration. SPECIFICATION Temperature: 800 degrees F/422 degrees C continuously Weight: 9.5 oz/sq. yard Thickness:.120 Width: 60 Standard Roll Length: 50 Yards - Standard Melt Point: None. However, decomposition begins to occur at 900 degrees F/450 degrees C 10 of 14

37 HK781 HIGH PRESSURE BREATHER HK781 BREATHER is a non-woven material used in composite shop applications where high pressure and temperature is necessary. The custom manufacturing of the breather ensures even air flow throughout the layup allowing up to two times the pressure that polyester and nylon non-woven material will withstand. SPECIFICATION Width: To 96 Thickness:.009 Weight: 9-10 oz/sq. yard Length: 250 yards per roll - Standard] Temperature: 1200 degrees F (650 degrees C) 11 of 14

38 HT1313 HIGH TEMPERATURE BREATHER Hawkeye non-woven nylon breathers are naturally fire retardant breathers used where porosity problems have occured in applications using polyester breathers. Nylon breathers will not compress as will polyester which allows for increased airflow. This reduces porosity problems and back pressure in the laminate. The HT1313 is the most reliable breather for autoclave conditions. Weighing 13 oz per square yard (441 g), it is our thickest nylon breather. The Ht1313 is designed to increase airflow to the maximum, reducing re-work to the laminates. 12 of 14

39 HT1310 HIGH TEMPERATURE BREATHER Hawkeye non-woven nylon breathers are naturally fire retardant breathers used where porosity problems have occured in applications using polyester breathers. Nylon breathers will not compress as will polyester, which allows for increased airflow. This reduces porosity problems and backpressure in the laminate. The HT1310 is the most reliable breather for autoclave conditions. Weighing 10 oz per square yard (283.5 g), it is our medium weight nylon breather. The HT1310 is designed to increase airflow to the maximum, reducing re-work to the laminates. 13 of 14

40 HT1306 Hawkeye non-woven nylon breathers are naturally fire retardant breathers used where porosity problems have occurred in applications using polyester breathers. Nylon breathers will not compress as will polyester, which allows for increased airflow. This reduces porosity problems and back pressure in the laminate. HT1306 is a 6 oz per square yard (204g) nylon breather. It is soft and conformable and is less expensive to use when two or more layers of polyester breather are required. HT1306 can replace any 10 oz polyester breather. 14 of 14

41 CARBON FABRIC Carbon fiber, also referred to as graphite fiber, is one of the strongest and stiffest reinforcements available. When properly engineered, carbon fiber advanced composites can achieve the strength and stiffness of metal parts at significant weight savings. In addition to the high strength-to-weight and stiffness-to-weight ratios, carbon fibers are thermally and electrically conductive, have very low thermal expansion coefficients and have excellent fatigue resistance. The impact resistance of carbon fiber laminates, however, is less than most other composite materials. When first introduced to the commercial market, carbon fiber reinforcements were referred to as HMG or high-modulus-graphite ; this was a reference to the high modulus of carbon fiber when compared with other available materials. Today that is somewhat of a misnomer. Standard yarn supplied to the commercial market is typically 530 KSI tensile strength, 34 MSI tensile modulus carbon fiber. Several yarn suppliers offer products with near identical properties considered interchangeable for all but the most stringent applications. High performance carbon fibers with increased tensile strength and/or modulus are available. 1 of 5

42 CARBON FIBERS FABRIC WEIGHT THICKNESS COUNT YARN STYLE WEAVE OZ/SQ.YD (MILS) WARP FILL WARP FILL 272* Crowfoot X 12 3K 3K 282* Plain X K 3K HS X 18 3K 3K 584* 8-HS X 24 3K 3K HS X 12 6K 6K 690 2X2 Basket X 10 12K 12K *Certified to BMS of 5

43 FIBERGLASS CLOTH Hawkeye International, Ltd. offers a wide range of fiberglass fabrics. Hawkeye has the capabilities to supply all Mil Spec C9084 fabrics, all types and classes. Listed below is a small sampling of our fiberglass products. WEIGHT THICKNESS STYLE WEAVE COUNT OZ/YD2 (G/M2) INCHES (mm) 120 Crowfoot 60 X (107.14).0035 (.0889 mm) 181 8H Satin 57 X (301.75).0080 (.2032mm) 1527 Plain 17 X (417.03).0150 (.3810mm) 1543 Crowfoot 49 X (288.19).0080 (.2032mm) 1800 Plain 16 X ( ).0120 (3048mm) 3733 Plain 18 X (196.65).0080 (.2032mm) 7500 Plain 16 X (325.49).0110 (.2794mm) 7544 Plain 28 X (610.29).0200 (.5080mm) 7587 Mock Leno 40 X (695.05).0300 (.7620mm) H Satin 30 X (1,305.34).0440 (1.1176mm) H Satin 57 X (303.45).0090 (.2286mm) SCRIM 659 Leno 20 X (54.25).0042 (.1067mm) 3 of 5

44 HK2800 FIBERGLASS TAPE HK2800 Fiberglass Tapes are narrow width woven fabrics for use in plastic shop or metal bond areas. Tapes range from one inch to twelve inches in width. They can be used as reinforcement in production of laminates or as narrow bleeder or breather fabrics in plastics, metal bond and composite structures. Provided in tape form, it eliminates the many frayed edges and loose strands that result from merely piece-cutting broader fiberglass fabrics. This will lower complaints from shop personnel who find it difficult working with glass fabrics. Thickness:.012 OZ/Sq Yard: 8.71 Roll Size: 50 Yards (3 inch core) Finish: Greige or volan-type finish 4 of 5

45 KEVLAR FABRICS KEVLAR 49 FABRICS FABRIC WEIGHT THICKNESS COUNT YARN STYLE WEAVE OZ/SQ. YD (MILS) WARP FILL WARP FILL 120 Plain x de 195 de 281 Plain x de 1140 de 285 Crowfoot x de 1140 de 328 Plain x de 1420 de 500 Plain x de 1420 de HS x de 2160 de x4 Basket x de 2160 de x8 Basket x de 1420 de KEVLAR 29 FABRICS FABRIC WEIGHT THICKNESS COUNT YARN STYLE WEAVE OZ/SQ. YD (MILS) WARP FILL WARP FILL 710 Plain x de 1500 de 713 Plain x de 1000 de 728 Plain x de 1500 de 735 2x2 Basket x de 1500 de K29/16DP 4x4 Basket x de 3000 de K39/20DP 4x4 Basket x de 3000 de 5 of 5

46 HK925 TABLETOPS HK925 Tabletops are manufactured of case urethane. The work tabletops are selfsealing which provide a smooth working surface for the longest possible life. Durometer 90 Modulus, Tensile Strength, psi 6,000+ Sizes: Width Length Thickness 12 maximum 50 maximum 9 maximum ASTM tests used throughout as follows: Tensile Modulus ASTM D-412 Tear Strength Die C ASTM D-624 Split ASTM D-1938 Compression Modulus ASTM D-575 Compression Set ASTM 395-B 1 of 3

47 SONTECTOR 112 Ultrasonic Leak Detector Ultrasonic sounds in the range of 35,000 to 45,000 cps are detected by these instruments and converted to corresponding audible sound. This conversion retains the sound character so that little or no training is required prior to use. For example, the ultrasonic sound of a gaseous leak, when converted, has the same hissing characteristic with which we are all familiar. Solid-state circuitry is used in all models for long battery life and high reliability under field conditions. The units use a standard 9-volt transistor radio battery obtainable at most drug stores. Maintenance consists of periodic battery replacement and requires no special batteries or other parts. Leak Detection can readily be accomplished on both vacuum and pressure vessels. The hand probe or Sontector 112 is highly directional and is pointed at the area under test ad waved back and forth to locate the source of the leak sound by the sharp peak in audible intensity as the probe points directly at the leak source. Closer approach to the leak increases sound intensity so that a leak may be precisely located. In cases where several leaks or other ultrasonic noise sources interfere with this process, the sound concentrator may be slipped over the nose of the probe and the suspect area closely examined with its tip. The Sontector 112 is our most versatile instrument. It incorporates a loudspeaker and meter read-out and may be used with the accessory contact probe to evaluate the condition of machinery and internal operations. 2 of 3

48 K11 CUTTING MACHINE The High Speed, Portable Precision Cutting Machine for all Types of Sheet Materials Standard Equipment Each model K-11 machine comes complete with: MOTOR 115 Volt, 1/5 HP Hz. AC only BLADES 2 each of nos: 6, 8, 11, 21U, 23D & 24 5/64 ALLEN KEY (14K3) for 8-32 guide tube 5/8 OPEN END WRENCH (14K5) for guide knob stud caps and stroke adjustment nut PULLEY PIN (15K23) SCREWS (2K3) 2 extra for chisel block SAFETY GUARD (15K17) covering the rear of the machine CUTAWL OIL 1 container LUBRICANT 1 tube INSTRUCTION MANUAL AND PARTS LIST C-62 Special Options: 230V Motor AC only, Hz. current with radio frequency interfere synthetic fabrics, plus canvas, suppressor (15K18) Shipping Weight & Dimensions: K-11 in carton: 20lbs 14 x8 x11 3 of 3

49 SAFETY CUTTERS Hawkeye Safety Cutters are available in two sizes for many uses. The primary use is for trimming and cutting of fiberglass. The wheel design makes it possible to cut exotic shapes with ease. The safety design of these cutting tools makes it extremely difficult to sustain any injury while using these tools. We have found many and varied uses for these tools. Hawkeye replacement blades are also available for these tools. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 1 of 23

50 SAFETY CUTTERS Hawkeye Safety Cutters are available in two sizes for many uses. The primary use is for trimming and cutting of fiberglass. The wheel design makes is possible to cut exotic shapes with ease. The safety design of these cutting tools makes it extremely difficult to sustain any injury using these tools. We have found many varied uses for these tools. Hawkeye replacement blades are also available for these tools. DIRECTIONS FOR USE Adjust brake: HARD for thick or heavy materials and SOFT for thin cloth or other light materials. Hold firmly and press wheel down on cloth or other material to be cut. This disengages spring safety flange from cutting wheel. While maintaining pressure, roll wheel evenly forward and backward to cut. Relieving pressure automatically re-engages spring safety flange. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 2 of 23

51 HK S1 CUTTING SHEARS Hawkeye Shears have been developed specifically for the cutting of Kevlar and Kevlar related material. These shears have been designed for easy handling and long life. The handles of the shears will not melt in cleaning solutions, as will other shears. Hawkeye can also provide your company with sharpening tools for the shears. Registered Trademark All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 3 of 23

52 HK526H CERAMIC SHEARS HK526H Ceramic Shears have shown amazing cutting performance. After cutting through an aramid fabric tape (K281, 1140 denier, thickness; 0.25mm width; 30mm density; 17/17) over 500,000 times, the shears lost none of its properties. This and the other unique properties of this shears make them, quite simply, the best shears on the market. The aluminum die-cast grips are slightly thicker than usual for fatiguefree use. The specially designed handle can be used by both left and right hands. The unique micro-serration on the cutting edges can secure even the slickest fabrics for precision cutting. The pivot can be adjusted to any desired tightness. The newly developed Super-Hard Alloy has a hardness level HRC72, dramatically improving the durability. Overall length: Blade length: Weight: Micro-serration pitch: 10.3 (262mm) 4.13 (105mm) 9.17 oz (260 gm).009 (0.25mm) All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 4 of 23

53 SEAM ROLLER The Hawkeye seam roller is used to ensure proper adhesion between film, sealant and tool. It is constructed with a nylon roller, steel frame and wood handle. By using the Hawkeye Seam Roller not only will you guarantee adhesion on your part, but you will save time and labor. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 5 of 23

54 FIRST STEP FIRST STEP will take your shop to a cleaner, more efficient working environment. FIRST STEP adhesive coated contamination control products represent the most advanced technology for significantly reducing the level of traffic-borne contaminates. FIRST STEP mats provide a 12% larger working surface, when compared to a typical beveled mat, and the use of First Step mats eliminate the undesirable contaminant build-up on the exposed edges of the typical beveled contamination control mat. Take the FIRST STEP to a cleaner, more efficient working environment with the use of FIRST STEP adhesive coated contamination control products. FIRST STEP composites represent the most advanced technology for significantly reducing the level of traffic-borne contaminates. FIRST STEP mats are designed the resist adhesive transfer and at the same time prevent premature sheet-to-sheet delamination (U.S. Patent ). This safety feature significantly reduces the risk of a worker-related tripping accident. All standard FIRST STEP products incorporated a bacteriacide, which provides long lasting protection against the growth of organisms including molds, mildew, fungi, and algae. This anti-microbial component does not leech out, and is nontoxic to the extent that it is approved for direct food contact by the F.D.A. (21 CFR ). All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 6 of 23

55 FIRST STEP products are totally produced in-house on state-of-the-art coating and laminating equipment. These internal capabilities allow us to consistently provide top quality products, exceptional service, and competitive pricing. FIRST STEP mats are commonly produced in a wide selection of colors and sizes. Typical sizes include 18" x 36", 18" x 46", 26" x 46", 36" x 46", and 46" x 69'- and are readily available in white, blue, and gray colors. Custom colors and sizes are available upon request. All standard mats are provided with numbered comer tabs, to eliminate the accidental removal of more than one layer at a time. The FIRST STEP conductive mat, with a surface resistivity of 3 (10') to 1.2 (107) ohms, is preferred in work areas where static control is essential. The 30,000 volts of static electricity discharged from the sheet removal of a typical mat are reduced to less than 300 volts with the use of FIRST STEP "Stat-Mat ". FIRST STEP Cuff Sealers provide an effective means of sealing gloves and shoe covers to the garment for your dean room operations. The standard FIRST STEP Cuff Sealer is a 30 layer pad, 3-1/2" x 13", with an adhesive coated backing to affix to a stationary position. For ease of application, numbered tabs are provided on opposite ends of every sheet. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 7 of 23

56 S SQUEEGEES The Hawkeye squeegees are designed in various sizes and shapes to better facilitate rubbing out of wrinkles in pre-preg laminates by pushing material into corners. In this way excess resin is also removed at the same time. Hawkeye Squeegees do not contain Teflon Registered Trademark of Dupont All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 8 of 23

57 HONEYCOMB TOOLING PANELS REK HCL-180 For use with low-temperature, composite tooling applications. This fabricated tooling panel is built from fiberglass and epoxy skins with a perforated and corrosion-resistant aluminum core for up to a 180 F (82 C) working temperature. Contains two plies of 10-ounce fiberglass (.030 total thickness). Its surface is protected with highquality peel ply for ready bonding and highly stable composite tooling. Uses Sizes Thickness Stretch Form Supports 4 X 8 Standard 1/2, 3/4, 1, 1.5, 2 Support Structures 4 X 12 Standard Egg Crate Supports Other Sizes Available Drill Fixtures Upon Request Check Gauges Meets Boeing MMS 101 specifications. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 9 of 23

58 HONEYCOMB TOOLING PANELS REK HCL-12 DOUBLE CORE Double Core 180 Extra strength for laminated tooling applications. An extra-strong tooling panel fabricated with four plies of 10-ounce fiberglass with two pieces of honeycomb sandwiching. in total, 12 plies are bonded together for high strength and dimensional stability. A fiberglass-and-epoxy skin and perforated, corrosion-resistant aluminum core provide 180 F (82 C) maximum working temperatures. Peel ply surface creates easy bonding. Uses Sizes Thickness Egg Crate Stiffening 4 X 8 Standard 1, 1.5, 2, 3, 4 Support Structures 4 X 12 Standard Bonding Jigs Other Sizes Available Drill Fixtures Upon Request Check Gauges Meets Boeing MMS 101 specifications. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 10 of 23

59 HONEYCOMB TOOLING PANELS REK HCL Ply Triple Core 180 For use with heavy-duty and low-temperature applications. Constructed much like our Double Core Panel and also designed for 180 F (82 C) maximum working temperatures, the Triple Core contains four 4-ply skins of 10-ounce 7500 fiberglass with two pieces of Honeycomb sandwiching. A total of 16 plies are pressed together for high peel strength. Peel ply surface for easy bonding. Uses Sizes Thickness Egg Crating Stiffeners 4 X 8 Standard 1, 1.5, 2, 3, 4 Support Structures 4 X 12 Standard Bonding Jigs Other Sizes Available Check Gauges Upon Request Drill Fixtures Meets Boeing MMS 101 Specifications All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 11 of 23

60 HONEYCOMB TOOLING PANELS REK HCI-350 For mid-temperature applications Aluminum Honeycomb panel fabricated with fiberglass skins and hightemperature resins for working temperatures up to 350 F (176 C). A perforated corrosion resistant core and 2 plies of 10-ounce fiberglass cloth provide strength and stability. Bonded under pressure for high peel strength. Honeycomb panel post cured. Peel ply applied for good bonding surface. Staged post cured to 350 F (176 C). Uses Sizes Thickness Bonding Jigs 4 X 8 Standard 1/2, 3/4, 1, 1.5, 2 Stretch Form Supports 4 X 12 Standard 3, and 4 Autoclave Applications Other Sizes Available Egg Crating Upon Request Meets Boeing MMS 101 Specifications All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 12 of 23

61 HONEYCOMB TOOLING PANELS REK 180-MF Laminated Tooling Board 180 This panel is ideal for low-temperature reinforcing and construction of laminated tooling applications. It is manufactured from 1.5-oz. fiberglass mat 10 oz. fiberglass cloth impregnated with epoxy resins that are pressed out with a 500 or 600-ton press. The working temperature of the REK 180-NF is 180 F (82 C). Uses Surface Sizes Thickness Check Gauges Peel Ply 4 X 8 Standard 1/8, 1/4, 3/8, 1/2 Egg Crating 4 X 12 Standard 5/8, 3/4, 1 Support Structures Other Sizes Available Stiffening Ribs Upon Request Drill Fixtures All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 13 of 23

62 LAMINATED TOOLING BOARD REK 350-MF Laminated Tooling Board 350 For mid-temperature reinforcing and construction of laminated tooling applications. The Laminated Tooling Board and Plate consist of multiple layers of fiberglass mat with multiple layers of 1.5 oz mat cloth impregnated with epoxy resins that are pressed out with a 500 or 600-ton press. The working temperature of the REK 350-MF is 350 F (82 C). Uses Surface Size Thickness Check Gauges Peel Ply 4 X 8 Standard 1/8, 1/4, 3/8, 1/2 Egg Crating 4 X 12 Standard 5/8, 3/4, 1 Support Structures Other Sizes Available Stiffening Ribs Upon Request Drill Fixtures All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 14 of 23

63 LAMINATED TOOLING BOARD REK FSF-350 High Temp Laminated Tooling Board Ideal for mold work, all High Temp Flat Stock is laminated with high temperature resins up to 450'F. High Temp Flat Stock is constructed of 7500 style fiberglass and 1.5 oz. matting or 100% 7500 fiberglass. A special peel-ply material is factory applied to the flat stock to provide protection during shipment and to aid in the bonding process. Peel-ply material must be removed prior to use. USES SURFACE SIZES THICKNESS Support Structures Peel Ply 4 X 8 1/4, 3/8 1/2 Egg Crating 4 X 12 Other Sizes Available Stiffening Ribs Other Sizes on Request Check Gauges Available on Drill Fixtures Request All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 15 of 23

64 LAMINATED TOOLING BOARD REK 180-P Phenolic The plastic phenolic is both rugged, dependable, and of the highest grade available in the industry. Uses Surface Sizes Thickness Ribbing Smooth or Sanded 4 X 10 Standard 1/4, 3/8, 1/2 All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 16 of 23

65 POLYURETHANE FOAM REK 612-PF Polyurethane foam is available in various densities from 4 to 40 lbs. Ford Motor Company and other automotive and aircraft companies for making patterns and models have approved the 20 lb. density. Dimensional stability is good. The 6 & 10 lb. densities are suitable for N.C. and tape proofing. Polyurethane foam produces patterns that are light and easier to mock-up. It's possible to use polyurethane foam to take duplicates from patterns without damaging the original. Popular densities, such as 2, 6, 10 & 20 lb. are stocked. All other densities can be special ordered. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 17 of 23

66 LIGHTWEIGHT FIBERGLASS TOOLING BOARD REK-200J was introduced for use as a lightweight set-up board on bench top assembly jigs. The product is composed of two fiberglass face sheets with a core of lightweight, medium density foam. REK- 200J is produced in sheet form. One side is molded flat with a white surface and the backside is covered with protective peel ply. It is intended to replace aluminum jig plate in applications where reduced weight is feasible. Its lower cost and reduced weight offer major savings in both material and labor. Preliminary testing has shown REK-200J sheet stock to hold tapped threads; press-fit bushings, inserts, drilled pinholes and reamed pinholes. REK-200J is designed for: Uses Sizes Thickness Lightweight set-up 4' x 8' Standard 1/4', 1/2', 3/4", l' boards on Other sizes Other sizes available bench top available upon upon request assembly jigs request All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 18 of 23

67 HONEYCOMB GRAPHITE TOOLING BOARD 180 & 425 Tooling panel fabricated from carbon graphite skins and corrosion-resistant aluminum core for high temperature applications. Skins are two plies of 10 oz. carbon fiber cloth.030 thickness. APPLICATION Reinforcing graphite tooling with high dimensional stability. 425 F working temperature. Staged post cured to 425 F. Uses Sizes Thickness Autoclave uses up to 425 F 4 X 8 Standard 1/2,1,1.5, 2 Stretch forms 4 X 12 Standard Egg crating stiffeners Bonding fixtures Meets Boeing MMS 101 specifications. All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 19 of 23

68 GRAPHITE TOOLING PANEL 180 & 425 Laminated tooling panel consisting of multiple layers of 10-oz. graphite cloth impregnated with epoxy resins and pressed with 600-ton press. APPLICATION Reinforcing high temperature tooling panel for high performance uses in autoclave conditions. Working temperatures to 425 F. Staged post cured to 425 F. Uses Surface Thickness High temp. oven tools Peel-ply 1/8, 1/4, 3/8 Stiffening ribs 1/2, 5/8, 3/4 Graphite parts Sizes 1 Reinforcement for 4 X 8 Standard graphite tooling 4 X 12 Standard Egg craft stiffeners Meets Boeing MMS 101 specifications All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 20 of 23

69 LAMINATED STRUCTURAL TUBING MAXIMUM STRENGTH RELIABLE SUPPORT REK 4-TC REK 300-C REK 200-C REK 250-C REK REK Quality fiberglass epoxy backup support components, such as structural tubes, are an important part of building checking fixtures, vacuum forming dies or other similar tooling. We provide a complete selection of round and square laminated tubes. All tubes are made of 7500 treated cloth 38" to 50" wide. They all contain multiple layers of fiberglass or graphite cloth impregnated with epoxy resins. A special rolling process and thorough inspection procedures insure uniform wall thickness in every component. As with our panels, both room temperature and high-temperature materials are available. Hawkeye also offers graphite tubing as an alternate to graphite honeycomb and flat stock. Fiberglass Support Fiberglass Support Tubing 180 Tubing 350/425 Uses Sizes Length Uses Sizes Length Construction of Rnd: 1 to 1 3/4 OD 8 X 10 Standard Construction of Rnd: 1 to 1 3/4 OD 8 X 10 Standard tooling support Sq: 1 to 2 1/2 OD Other sizes available tooling support Sq. 1 to 2 1/2 OD Other sizes available trusses Other sizes available Other sizes available Stiffening structures upon request Stiffening structures Operating temp. up to Operating temp. up to 425 F (218 C) 180 F (82 C) All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 21 of 23

70 LAMINATED STRUCTURAL TUBING MAXIMUM STRENGTH RELIABLE SUPPORT REK 600-GA REK 400-S Carbon Fiber Angles Made from multiple layers of carbon fiber or fiberglass. Manufactured in a steel die and pressed to give flatness and uniformity. Carbon fiber angles are available for low- temperature operations up to 450 F (232 C). Carbon Carbon Fiber Fiber Structural Tubing Tubing Multiple layers of carbon fiber or fiberglass. Impregnated with epoxy resins. Molded and compressed in a closed die for flatness and squareness. Uses Sizes Uses Sizes To tie in composite 1, 2, up to 6 Stiffening structures for 2 and 4 Sq. O.D. tooling plates for support of composite basing. tooling Available in 180 F (82 C) and 400 F (204 C) All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 22 of 23

71 LAMINATED STRUCTURAL TUBING MAXIMUM STRENGTH RELIABLE SUPPORT REK 1750-R REK 200-S REK 250-S REK 200-R REK 200-S Aluminum Bonded Fiberglass Support Tubing 180 Our lower temperature square structural tubing is bonded with aluminum casting resins and is intended for operating temperatures up to 180 F (82 C). Support Tubing Bonded with Aluminum Filled Casting Resins. 350 /425 Our square structural tubing is bonded with aluminum filled casting resin for use in customized configurations which may be used for special operating temperatures up to 350 F (176 C) and 425 F (232 C). Uses Sizes Lengths Uses Sizes Lengths Construction of Rnd: 1 to 1 3/4 OD 8 X 10 Standard Construction of Rnd: 1 to 1 3/4 OD 8 X 10 Standard tooling support Sq: 1 to 2 1/2 OD Other sizes available tooling support Sq. 1 to 2 1/2 OD Other sizes trusses Other sizes available Other sizes available Stiffening structures available upon Stiffening structures Operating temp. up to request Operating temp. up to 425 F (218 C) 180 F (82 C) All risk and liability arising from handling, storage and use of HAWKEYE products, as well as compliance with 23 of 23

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