Specialist in forgings and machining

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Baldwin Boone
6 years ago
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1 Specialist in forgings and machining MAINTENANCE AND PROCESS INDUSTRY MECHANICAL ENGINEERING EXTRACTIVE INDUSTRY AND REFINERIES OFFSHORE AND MARITIME

Memar Strength, quality and reliability Maintenance and process industry

We manufacture installation-ready maintenance parts and fixing systems for

Maintenance parts are manufactured according to customer s drawings or

products, magnetic particle testing for cracks, cooperation with

our own raw material stock, guarantee smooth co-operation with Memar.

industries, Memar supplies fixing systems such as screws, bolts, nuts and

material stock and flexible production technology, we are able to carry

2 Memar Strength, quality and reliability Maintenance and process industry Major, internationally-operating Finnish companies rely on us. We manufacture installation-ready maintenance parts and fixing systems for power plants and the process industry. Maintenance parts are manufactured according to customer s drawings or prototypes but we also offer designing related to manufacturing technique, if necessary. When needed, we can design a completely new part or subsystem according to the customer s need. Memar s expertise in special materials becomes emphasised in fixing systems. Material specifications, management of specifications, traceability of products, magnetic particle testing for cracks, cooperation with classification institutions and even very fast delivery times enabled by our own raw material stock, guarantee smooth co-operation with Memar. Extractive industry and refineries For the extractive and refinery industries, Memar supplies fixing systems such as screws, bolts, nuts and handles manufactured from special materials which are intended for demanding uses. Reliability in spare parts deliveries Thanks to our own extensive raw material stock and flexible production technology, we are able to carry out extremely fast deliveries. The entire production chain, including material specifications, forging, threading and heat treatment, can be found under one roof. Spare parts and subsystems are manufactured according to drawings or prototypes but we also offer designing related to manufacturing technique. When needed, we can design a completely new part or subsystem according to the customer s need.

Mechanical engineering Finland s largest machine and equipment manufacturers operating on the international market rely on Memar.

Typical applications of Memar s products include large equipment, such as industrial engines, exported for the international market.

In addition, we provide assistance in production and material technical questions such as how a product intended for a specific use should be manufactured.

We handle the entire manufacturing process, from material purchases to assembly and installation.

3 Mechanical engineering Finland s largest machine and equipment manufacturers operating on the international market rely on Memar. Memar supplies fixing systems, components and subsystems manufactured from special materials. Typical applications of Memar s products include large equipment, such as industrial engines, exported for the international market. We develop new products and services in cooperation with our customers. In addition, we provide assistance in production and material technical questions such as how a product intended for a specific use should be manufactured. Memar is an expert in fixing systems and subsystems manufactured from special materials requiring particular strength as well as demanding machining work. We handle the entire manufacturing process, from material purchases to assembly and installation. Offshore and maritime Memar manufactures screws, bolts and nuts, among other things, from special materials for the offshore and shipbuilding industries. Our products are used in locations where the greatest strength and resistance to extreme conditions is required from the fixing systems. Thanks to our own raw material stock, we are able to deliver spare parts with the shortest delivery times. Propeller systems and engines on ships and oil rigs are typical targets for our products. Material specifications and management of specifications, product traceability and cooperation with classification institutions are key parts of our operations. Memar adheres to the ISO9001:2008 quality standard. We always supply a material certificate (EN ) for our products.

Technology Forging Memar s forged products are custom-made according to the customer s drawings or prototypes.

The production of forged products is centralised in our Pirkkala and Toijala offices.

The customer company may already have products that would be better manufactured via forging.

Typically, forging can introduce notable benefits when, for example: A cast part is replaced with a forged product, because the cast is no longer

Production techniques Closed-die forgings; small and medium-sized series, size class 1-150kg Open-die forgings Various heat treatments in

4 Technology Forging Memar s forged products are custom-made according to the customer s drawings or prototypes. Forged products are manufactured in small and medium-sized series with counter blow hammers and presses. The production of forged products is centralised in our Pirkkala and Toijala offices. In addition to large open- and closed-die forgings, our product range includes forged products for shafts. The customer company may already have products that would be better manufactured via forging. In addition to greater strength, the undisputed benefits of forged products include material savings and savings in machining time. Typically, forging can introduce notable benefits when, for example: A cast part is replaced with a forged product, because the cast is no longer durable. Welded structures are replaced with a forged product to achieve greater strength. Production techniques Closed-die forgings; small and medium-sized series, size class 1-150kg Open-die forgings Various heat treatments in bogie-hearth furnaces Centrifugal blasting A connecting bolt machined from a forged billet. Forging saves material and machining time. Forged bolt M 100x600 Forged products Forged gears (max. 150kg, diameter 600mm) Asymmetrical forged products Cup-like forged products Horizontal forged products Forged products for thrust shafts Installation-ready forged products Heat treatments convection oven maximum size of the piece 4000 x 1000 x 1200 mm / 5000 kg

Thread rolling and turning Our fixing system production

handles manufactured from special materials and intended

Products are threaded by rolling or turning.

seizure is decreased Since the lines of force are not

products are used in places where the greatest strength

power production, manufacture of machines and equipment,

Rolling in size class M10 M120 Threads Millimetre UNC

large series forged products Special screws and

Cold and hot bent handles Turnbuckles, eye screws, lock

5 Thread rolling and turning Our fixing system production is concentrated on special screws, bolts, nuts and handles manufactured from special materials and intended for demanding uses. Products are threaded by rolling or turning. Rolled threads have notable benefits: The risk of seizure is decreased Since the lines of force are not broken, the piece maintains its optimal strength Our products are used in places where the greatest strength and resistance to extreme conditions is required, in power production, manufacture of machines and equipment, and the process industry. Rolling in size class M10 M120 Threads Millimetre UNC UNF Whitworth Machined taper threads Fixing systems as large series forged products Special screws and connecting bolts manufactured as closed-die forgings Cold and hot bent handles Turnbuckles, eye screws, lock screws, hexagonal screws and special end screws Other press forged products Surface treatments Zinc electroplating Hot dip galvanising Black nitriding Zinc flake Phosphating Painting

Quality and solutions In-house competence The quality of our production is guaranteed by more than 30 years of experience in metal machining and the more than

We are experts in Special materials and their properties Material specifications and management of specifications Forging, turning and rolling of threads, heat

Material know-how Our own extensive raw material stock enables the fastest of deliveries X22CrMoV121 SMO 21CrMoV57 ASTM steels A193-B7 A193-B16 A320-L7 Hastelloy

6 Quality and solutions In-house competence The quality of our production is guaranteed by more than 30 years of experience in metal machining and the more than 100 metal industry experts in our company. Memar works in continuous co-operation with its customers to develop even better products and production techniques. We are experts in Special materials and their properties Material specifications and management of specifications Forging, turning and rolling of threads, heat treatments Management of the entire production chain from manufacture to assembly Our own extensive raw material stock Versatile, demanding machining know-how Material know-how Our own extensive raw material stock enables the fastest of deliveries X22CrMoV121 SMO 21CrMoV57 ASTM steels A193-B7 A193-B16 A320-L7 Hastelloy Alloy steels Titanium Carburising steels Creep-resistant steels Acid-proof steels Stainless steels Heat-resistant steels Fireproof steels Tempering steels Structural steels

In addition to refineries and the offshore industry, our customers include major operators in the engineering, process and extractive industry.

7 Memar Oy is a metal industry contract manufacturer and a successful growth company. We specialise in contract manufacturing, maintenance parts for industry, fixing systems for demanding uses and component production. In addition to refineries and the offshore industry, our customers include major operators in the engineering, process and extractive industry. Quality systems and certification Memar complies with the ISO9001:2008 quality standard and co-operates closely with the following classification institutions: Russian Maritime Register of Shipping (RS) American Bureau of Shipping (ABS) Bureau Veritas (BV) Polski Rejestr Statków S.A. (PRS) China Classification Society (CCS) Det Norske Veritas (DNV) Lloyd s Register (LR) Memar is partnership-oriented We manufacture and develop in co-operation with our customers. Our operations are open and transparent towards the customer. Special materials, fixing systems requiring particular strength and demanding machining all fall within our sphere of expertise. Thanks to our own raw material stock, we can guarantee flexible and fast deliveries. Memar has over thirty years of experience in metal machining Approximately 95% of our products are exported to the Nordic countries and elsewhere in the EU. We employ 100 metal industry professionals and perform continuous development work for the development of even higher quality production technology. Our production facilities are located in Finland, in Virrat, Pirkkala, Seinäjoki and Toijala, along excellent logistics connections. SEINÄJOKI VIRRAT PIRKKALA TOIJALA

8 IN-HOUSE EXPERTISE STRENGTH IN EXTREME CONDITIONS COMPETITIVE EDGE WITH FORGED PRODUCTS 30 YEARS OF HIGH QUALITY MANUFACTURING Memar Oy Virrat Pirkantie 16 FI Virrat Exchange +358 (0) Fax +358 (0) addresses:

Special Fastener Solutions

Special Fastener Solutions INTERACTIVE CONTENTS: 1 Introduction 2 Materials 3 Petro-Chemical Fasteners 4 Products 5 Thread Forms and Ancillary Processes 6 Manufacturing & Quality 7 Experience & Markets