PRODUCTION CAPACITIES
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1 PRODUCTION CAPACITIES Production Capacities_english Release 12/
2 Machining CNC-Milling Deckel Maho DMF 500 linear 5000 x 920 x axis Hermle C x 1300 x axis Deckel Maho DMU 125 P 1150 x 1000 x axis Deckel Maho DMC 103 V 1000 x 600 x axis Deckel Maho DMC 100 U duoblock (2 x) 950 x 850 x axis (revolving table) Hermle C42 dynamic 800 x 800 x axis DMG Mori DMU 80 evo linear 800 x 650 x axis DMG Mori DMU 80 evo 800 x 650 x axis Deckel Maho DMU 70 evo 750 x 600 x axis Deckel Maho DMU 80 P 700 x 800 x axis Deckel Maho DMU 50 evo 500 x 400 x axis Hermle C42 PW x 800 x axis / 5 paletts CNC-Turning Gildemeister CTX 510 V3 Ø 400 x 1000 powered tools Saeilo Contur F50 Ø 300 x 550 Gildemeister CTX 400 E / Series 2 Ø 270 x 520 powered tools DMG Mori CTX beta 1250 Ø 410 x 1250 powered tools Turning-conventional Gildemeister NEF 520 Ø 280 x 1500 CNC-Programming Milling programs: Turning programs: Useable data format: CNC-Cylindrical Grinding Studer S33 hypermill 5 axis and 3 axis, 5 axis simultaneous MasterCam V9 Heidenhain Turn Plus TNC CATIA, OPEN MIND e3, IGES, STEP as well as all further commonly used data exchange formats Distance between centers 1000mm/center height 175mm Max.component weight 120kg Production Capacities_english_12_2017.doc Release 12/2017 page 2 / 5
3 Forming, Bending, Cutting Pipe and Profile Bending MEWAG Megalus 60 MD Ø CNC-axis bending machine w/ offline programming and simulating function KM 137 Ø 4,5-12 CNC bending machine Transfluid SRM 1565-E Ø - 65 / Alum. Ø 80 Rotary SRM Forming Machine Pressure Forming Tranemo DPA-H x kn, 250 kn cushion Exner EEX x kn Beyerle CNC-bend press 100 x kn PME PHY CS AS 1000 x kn Laser Bystronic Fiber x kw 2D-laser special feature: fiber-laser, dual table Lasercutter Trumpf 3D TruLaser Cell x 1500 x 750 3kW 3D-Laser or 1736 x 1500 each in two-station operation Deburring / Chamfering Vibratory Finishing Löwer DiscMaster 4TD-1000 with rotary vibrator R320-EC incl. drying system RT250 Sheet Deburring Machine Aluminium und Stainless Steel max. Grinding width 1000mm max. Grinding height 100mm Joining Welding-manual TIG-welding 10 work places steel 8 work places aluminium 6 work places stainless steel 2 work places titanium MIG- / MAG-welding 10 work places WIG-welding acc. to Nadcap 2 work places Nadcap AC 7110/5 Production Capacities_english_12_2017.doc Release 12/2017 page 3 / 5
4 Welding robotic KUKA KR 15/2, 6 (+ 1) axis r = mm MIG / MAG KUKA KR 16/2, 6 (+ 1) axis r = mm MIG / MAG ABB IRB 2400 L, 6 (+ 2) axis r = mm MIG / MAG KUKA KR 16/2 r = mm MIG / MAG Spot Welding Dalex spot welding machine PN = 100 kva up to 600 dan Pmax = 420 kva Dalex spot welding machine SF8/71 PN = 8 kva dan Pmax = 23,7 kva Assembling Assembly, service and overhaul 10 work places Prototyping, samples 3 work places BENCH RIVETER 12.5" x H = 5" Heat Treatment Air Circulating Toploader SNOL Type: 1000/650; temperature max.: 650 C Loadsize: mm / 1800 mm Batch furnace THERM CONCEPT Type KM1000/13 temperature max.:1280 C Loadsize: 900x600x1800 mm Batch furnace THERM CONCEPT Type KU500/85 temperature max.: 750 C Loadsize: 750x750x900 mm Measuring, Testing, Marking Measuring machines DEA Global Advantage 1500 x 700 x 660 CNC-coordinate measuring machine MPEP 1,7 µm DEA Scirocco-nt 2500 x 1300 x 1000 CNC-coordinate measuring machine MPEP 4,0 µm Brown & Sharp Gage 2000P 550 x 400 x 300 NC measuring machine Q.P.T. ConturoMatic T1 250 x 320 contour measuring system Mobile CAMM-Measuring Devices Faro Arm PLATINUM 12 (2 x) r = digital measuring arm Faro Arm PLATINUM 8 r = digital measuring arm Production Capacities_english_12_2017.doc Release 12/2017 page 4 / 5
5 Analysing, Testing Pfeiffer Vacuum helium leak detection vacuum process Birk Anlagenbau burst pressure testing water pressure process Garant; Typ ST1 roughness measurement Leitner; Typ X1000; Sensor 0 5,5 u. 6 mm video endoscope Workspace 2000 mm Non-destructive Testing Crack detection Fluorescent penetrant inspection Nadcap AC Magnetic particle inspection Nadcap AC Marking TruMark 3000 SIC WOSTOR c151-za CCE Code Cube 55L GIMA Marking Set GG 3000 Laser marking and labelling Dot peen marking Ink jet marking Electro-chemical marking Material Testing Hardness Testing Test Methods: Hardness Testing Machine BRVZ-KB250 (KB Prüftechnik) Brinell, Vickers, Rockwell, Super Rockwell Evaluation of Mechanical Properties Test Methods: Chemical Analysis Base Alloys: Material Testing Machine Z100 THW Allround-Line (Zwick) Tensile Testing, Compression Testing, Bend Test, quasi-static Testing of Components Spectrometer PMI Master+ (Oxford Instruments) Ferrous, Aluminum, Titanium, Nickel Production of flat tensile specimens Metallographic Examination Examinations: CNC milling machine Datron Neo Workspace 500x500mm, vacuum table Cut-Off Machine Mecatome T255/300 (Presi) Burnishing and Polishing Machine Saphir 550/Rubin 520 (ATM) Camera EOS 700D (Canon) Reflecting Microscope Jenavert (Zeiss) Image Management and Surveying Software EasyLab (Imagic) Metallographic Macro- and Micro Etching Digital Surveying and Examination, Examination of Weld Seams, Microstructural Examination, Failure Analysis Production Capacities_english_12_2017.doc Release 12/2017 page 5 / 5
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