WORLD-CLASS EXTRUSIONS WORLD-WIDE REPUTATION

Transcription

1 WORLD-CLASS EXTRUSIONS WORLD-WIDE REPUTATION Schulz Xtruded Products YOUR PREFERRED SEAMLESS EXTRUDED SOLUTION

2 PASSION FOR PIPING PRODUCTS SOLID SEAMLESS PIPE TAP INTO OUR EXPERTISE With more than 65 years of experience in the industry, our customers have come to rely on the Schulz Group of companies for their manufacturing needs. Since 2012, when production was started at Schulz Xtruded Products LP, also known as SXP, this newest addition to the group has built up a fantastic reputation. Based on the long-term experience in forming and manufacturing of various piping products within the Schulz Group, SXP uses the most comprehensive state-of-the-art manufacturing processes for all kinds of extruded pipes and shapes. Due to the promising market response right from the inception of the new mill, SXP today is recognized as one of the leading global suppliers of seamless pipe in particular to the Oil & Gas, Nuclear, Power and Energy, Chemical, Petrochemical and OCTG market. Schulz Xtruded Products specializes in a complete range of material grades that include Stainless Steel, Duplex, Super Duplex, Nickel Base Alloys, Metallurgical Bonded Clad Pipe (SX-Clad) among others. Also special profiles/ shapes for the Aerospace industry are one of the many special products SXP is focused on. Ground breaking in 2010, start of production in 2012 today SXP is one of the most sophisticated and advanced manufacturing plants for extruded pipes and profiles worldwide. With its unique production portfolio SXP is the perfect addition to the Schulz Group of Companies as project partner for piping product packages. Complete Range of Seamless STAINLESS, Duplex, Nickel Base & Alloy Pipes Schulz Xtruded Products takes great pride in meeting all customer demands. The technical workforce at SXP is a blend of international experts from all parts of the world with each having a working experience of decades. This tremendous technical knowledge enables SXP to customize its first-class products 100% to the needs of our customers. With manufacturing lines for hot extrusion, cold pilgering and cold drawing SXP produces all kinds of seamless Stainless Steel, High Alloy, Nickel Base and Titanium pipe starting from 1 NPS to 16 OD with a wall thickness up to XXS resp. SCH160, in lengths up to 12.8 meters (42ft). Taylor made solutions with non-standard OD or wall thickness are also part of SXPs portfolio. Available MATERIAL Grades: Standard Stainless Steels Special Stainless Steels Nickel Base Alloys Duplex and Super Duplex Alloys 6Mo Grades Super Austenitics Titanium Alloys CuNi Grades P-Grades For detailed information on the available steel alloy grades refer to pages 14/15. 2

3 PRODUCTs SOLID SEAMLESS PIPE PRODUCTs OCTG & sx-clad pipe Size range Our operations provide hot extrusion, cold pilgering and draw bench capabilities. SXP is one of the few manufacturers worldwide who can supply the size ranges below and the material grades listed in the conversion table on pages Hot extrusion: NPS 4 to 16 SCH10S to SCH160/ XXS Length: max. 12,80m/ 42 ft. Cold Pilgering: NPS 1 to 13-3/8 OD SCH10S to XXS Length: max. 12,80m/ 42 ft. Draw Bench: NPS 4,5 to 16 SCH10S to SCH160/ XXS Length: max. 12,80m/ 42 ft. Special OCTG pipe solutions for the oil & gas industry In addition to standard seamless ASTM pipe and seamless metallurgical bonded SX-Clad pipe, SXP offers OCTG tubes to the oil & gas industry. The product portfolio contains OCTG casing, tubing and coupling stock per API 5CRA/ISO SXP is able to produce OCTG casing and tubing in sizes up to 13-3/8 OD in Range 3 in all common yield strength ratings up to 140 ksi. Available material grades range from Duplex (22-5-3/25-7-3), Super Duplex (25-7-4) grades up to Austenitic Ni-Base alloys such as and higher alloyed materials. SX-Clad Pipe Traditionally, bi-metallic pipes have been used to combat corrosion while containing the immense pressure involved. These pipes consist of a thin, corrosion-resistant ID (CRA) pipe inside a heavier, stronger OD (host) pipe for pressure containment. Until now, bi-metallic pipes have been produced through techniques like welding roll-bonded clad plate, weld overlay of both welded and seamless pipe, and mechanically lining a host pipe with a thin, welded CRA pipe. Schulz Xtruded Products (SXP) in Tunica, specializes in seamless metallurgical bonded co-extruded clad pipe (SX-Clad). This groundbreaking technique uses ultra-high pressure technology to prepare billets that, when hot extruded, form a very thin but extremely strong diffusion bond between the CRA and the host pipe. The result is a clad pipe with a corrosion resistant alloy (CRA), such as Duplex, 317L, Alloy 825 and also Alloy 625, which is metallurgical bonded into the interior diameter of a less expensive host pipe, such as X-65, by hot extrusion. 4

4 products sx-clad pipe PRODUCTS extruded shapes The Industry s Best Metallurgically Bonded, Seamless Clad Pipe SX-Clad pipe offers Higher mechanical strength due to 100% bonding Excellent weld ability, heat transfer and thermal stability Proven corrosion resistance of the NiCr family of alloys Thinner walls and less weight compared to solid CRA pipe due to the higher strength of the carbon steel host pipe Superior mechanical properties because both components have wrought structures Easy fit-up and field welding, thanks to process control of the CRA and host dimensions. A complete range of cold-formed fittings can be produced from all SX-Clad combinations 1:1 produced from standard sized SX-Clad pipe. No special dimensions and tolerances are needed as starting material for the fitting production. Diameter Range: Current range up to 14 O.D. Wall Thickness: Up to Schedule 160 (special thicknesses available) Length Range: Up to length 12,80m/ 42 ft. (depending on O.D. and wall thickness) Clad Thickness: Typically 2.5 mm to 4 mm (0.10 to 0.16 ) (special thicknesses available) Extruded Shapes for AEROSPACE APPLICATIONS The Tunica plant also specializes in titanium extruded shapes for the aircraft and aerospace industry. Extruded shapes are widely used in the aerospace industry for manufacturing of a variety of fuselage, structural and engine applications. The use of extruded profiles represents major cost savings in machining time and tool costs. MANUFACTURED GRADES: Titanium Alloys Nickel based Alloys PH grade Stainless Steel Alloys Austenitic Stainless Steel Alloys LENGTH RANGE: 6,10m to 12,80m/ 20 ft. to 42 ft. depending on the cross sectional area of the extruded shape EXTRUSION SHAPES STANDARD DIMENSIONAL TOLERANCES PER AMS-2245 The largest extruded shapes will fillet within a 14 circle Depth = Width x 2 Min. leg Thickness =.300 Min. fillet radius Rf =.250 Min. corner radius Rc =.062 Available CombINATIONS: Host Materials CRA Materials Carbon Steel SS304/304L High-yield Grades SS316/316L Low Alloy Steels SS317/317L Stainless Steels SS321/321H Chrome Moly Steels SS347/347H/ SS904/904L Alloy 825/Alloy 625 & Others 6

5 processes & equipment 430m/1400ft. First Class Production Band Saws, Facing Lathes, Drilling Units Rotary Furnace up to 1300 C, Induction Furnace up to 1350 C Vertical Expansion Press Horizontal Extrusion Press (max. tonnage mt) Water quenching bath (28m total length) Rotary Straightener Pilger Mill (Pipe size 1 NPS up to 13-3/8 OD) Draw Bench (Production from 4,5 up to 16 ) Tilt up top Furnace (650 C-1250 C) OD/ID Blasting with Alumina or Stainless Media Automatic mechanical & physical testing Hydrotester UT equipment 8 SXP - SCHULZ XTRUDED PRODUCTS

6 certifications, approvals & references conversion TAble Total Quality Management SXP is working with all major inspection/classification authorities as TÜV, Lloyds, DNV, BV and others. Also all members of the entire Schulz Group are working strictly in accordance with the regulations of ISO and ASME. Certifications & Approvals (Examples) API ISO PED acc. to directive 97/23/EC AD2000-W0/TRD 100 NORSOK M-650 AS-9100 Rev. C Client Project Experience (Examples) Baker Hughes BP Bechtel Boeing CB&I Chevron ConocoPhillips Dow Chemicals Exxon Mobil Fluor FMC Foster Wheeler GE Oil & Gas Halliburton Jacobs KBR Kinder Morgan Marathon Oil & Gas Modec NOV Wilson OXY Petrobras Shell Syncrude Technip Valero Weatherford Worley Parson For more than 20 years the Schulz Group of Companies is a well esteemed supplier to the Nuclear Industry. Under the surveillance and authorization of the Wilh. Schulz GmbH which holds the nuclear approval acc. to ASME Sect. III since 1989, SXP has manufactured its first nuclear pipe acc. to ASME Sect. III Class NB. NPS OD in. OD mm SCH Wall in. Wall mm ID Lbs/ft. kg/m 1/2 0,840 21,3 STD 0,109 2,8 0,622 0,85 1,26 1/2 0,840 21,3 XS 0,147 3,7 0,546 1,09 1,62 1/2 0,840 21,3 S/160 0,188 4,8 0,464 1,31 1,95 1/2 0,840 21,3 XXS 0,294 7,5 0,252 1,72 2,56 3/4 1,050 26,7 STD 0,113 2,9 0,824 1,13 1,68 3/4 1,050 26,7 XS 0,154 3,9 0,742 1,48 2,20 3/4 1,050 26,7 S/160 0,219 5,6 0,612 1,95 2,90 3/4 1,050 26,7 XXS 0,308 7,8 0,434 2,44 3,63 1 1,315 33,4 STD 0,133 3,4 1,049 1,68 2,50 1 1,315 33,4 XS 0,179 4,5 0,957 2,17 3,23 1 1,315 33,4 S/160 0,250 6,4 0,815 2,85 4,24 1 1,315 33,4 XXS 0,358 9,1 0,599 3,66 5,45 1-1/4 1,660 42,2 STD 0,140 3,6 1,380 2,27 3,38 1-1/4 1,660 42,2 XS 0,191 4,9 1,278 3,00 4,46 1-1/4 1,660 42,2 S/160 0,250 6,4 1,160 3,77 5,61 1-1/4 1,660 42,2 XXS 0,382 9,7 0,896 5,22 7,77 1-1/2 1,900 48,3 STD 0,145 3,7 1,610 2,72 4,05 1-1/2 1,900 48,3 XS 0,200 5,1 1,500 3,63 5,40 1-1/2 1,900 48,3 S/160 0,281 7,1 1,338 4,86 7,23 1-1/2 1,900 48,3 XXS 0,400 10,2 1,100 6,41 9,54 2 2,375 60,3 STD 0,154 3,9 2,067 3,66 5,45 2 2,375 60,3 XS 0,218 5,5 1,939 5,03 7,49 2 2,375 60,3 S/160 0,344 8,7 1,687 7,47 11,12 2 2,375 60,3 XXS 0,436 11,1 1,503 9,04 13,45 2-1/2 2,875 73,0 STD 0,203 5,2 2,469 5,80 8,63 2-1/2 2,875 73,0 XS 0,276 7,0 2,323 7,67 11,41 2-1/2 2,875 73,0 S/160 0,375 9,5 2,125 10,02 14,91 2-1/2 2,875 73,0 XXS 0,552 14,0 1,771 13,71 20,40 3 3,500 88,9 STD 0,216 5,5 3,068 7,58 11,28 3 3,500 88,9 XS 0,300 7,6 2,900 10,26 15,27 3 3,500 88,9 S/160 0,438 11,1 2,624 14,34 21,34 3 3,500 88,9 XXS 0,600 15,2 2,300 18,60 27,68 4 4, ,3 STD 0,237 6,0 4,026 10,80 16,07 4 4, ,3 XS 0,337 8,6 3,826 15,00 22,32 4 4, ,3 S/120 0,438 11,1 3,624 19,02 28,31 4 4, ,3 S/160 0,531 13,5 3,438 22,53 33,53 4 4, ,3 XXS 0,674 17,1 3,152 27,57 41,03 5 5, ,3 STD 0,258 6,6 5,047 14,63 21,77 5 5, ,3 XS 0,375 9,5 4,813 20,80 30,95 5 5, ,3 S/120 0,500 12,7 4,563 27,06 40,27 5 5, ,3 S/160 0,625 15,9 4,313 32,99 49,10 5 5, ,3 XXS 0,750 19,1 4,063 38,59 57,43 6 6, ,3 STD 0,280 7,1 6,065 18,99 28,26 6 6, ,3 XS 0,432 11,0 5,761 28,60 42,56 6 6, ,3 S/120 0,562 14,3 5,501 36,43 54,21 6 6, ,3 S/160 0,719 18,3 5,187 45,39 67,55 6 6, ,3 XXS 0,864 21,9 4,897 53,21 79,19 8 8, ,1 S/20 0,250 6,4 8,125 22,38 33,31 8 8, ,1 S/30 0,277 7,0 8,071 24,72 36,79 8 8, ,1 STD 0,322 8,2 7,981 28,58 42,53 10

7 conversion table conversion TAble NPS OD in. OD mm SCH Wall in. Wall mm ID Lbs/ft. kg/m 8 8, ,1 S/60 0,406 10,3 7,813 35,67 53,08 8 8, ,1 XS 0,500 12,7 7,625 43,43 64,63 8 8, ,1 S/100 0,594 15,1 7,437 51,00 75,90 8 8, ,1 S/120 0,719 18,3 7,187 60,77 90,44 8 8, ,1 S/140 0,812 20,6 7,001 67,82 100,93 8 8, ,1 XXS 0,875 22,2 6,875 72,49 107,88 8 8, ,1 S/160 0, ,813 74,76 111, , ,1 S/20 0,250 6,4 10,250 28,06 41, , ,1 S/30 0,307 7,8 10,136 34,27 51, , ,1 STD 0,365 9,3 10,020 40,52 60, , ,1 S/60 0,500 12,7 9,750 54,79 81, , ,1 XS 0,500 12,7 9,750 54,79 81, , ,1 S/80 0,594 15,1 9,562 64,49 95, , ,1 S/100 0,719 18,3 9,312 77,10 114, , ,1 S/120 0,844 21,4 9,062 89,38 133, , ,1 S/140 1,000 25,4 8, ,23 155, , ,1 XXS 1,000 25,4 8, ,23 155, , ,1 S/160 1,125 28,6 8, ,75 172, , ,9 S/20 0,250 6,4 12,250 33,41 49, , ,9 S/30 0,330 8,4 12,090 43,81 65, , ,9 STD 0,375 9,5 12,000 49,61 73, , ,9 S/40 0,406 10,3 11,938 53,57 79, , ,9 XS 0,500 12,7 11,750 65,48 97, , ,9 S/60 0,562 14,3 11,626 73,22 108, , ,9 S/80 0,688 17,5 11,374 88,71 132, , ,9 S/100 0,844 21,4 11, ,42 159, , ,9 S/120 1,000 25,4 10, ,61 186, , ,9 XXS 1,000 25,4 10, ,61 186, , ,9 S/140 1,125 28,6 10, ,81 208, , ,9 S/160 1,312 33,3 10, ,42 238, , ,6 S/10 0,250 6,4 13,500 36,75 54, , ,6 S/20 0,312 7,9 13,376 45,65 67, , ,6 S/30 0,375 9,5 13,250 54,62 81, , ,6 STD 0,375 9,5 13,250 54,62 81, , ,6 S/40 0,438 11,1 13,124 63,50 94, , ,6 XS 0,500 12,7 13,000 72,16 107, , ,6 S/60 0,594 15,1 12,812 85,13 126, , ,6 S/80 0,750 19,1 12, ,23 158, , ,6 S/100 0,938 23,8 12, ,98 194, , ,6 S/120 1,094 27,8 11, ,93 224, , ,6 S/140 1,250 31,8 11, ,37 253, , ,6 S/160 1,406 35,7 11, ,29 281, , ,4 S/10 0,250 6,4 15,500 42,09 62, , ,4 S/20 0,312 7,9 15,376 52,32 77, , ,4 S/30 0,375 9,5 15,250 62,64 93, , ,4 STD 0,375 9,5 15,250 62,64 93, , ,4 S/40 / XS 0,500 12,7 15,000 82,85 123, , ,4 S/60 0,656 16,7 14, ,60 160, , ,4 S/80 0,844 21,4 14, ,74 203, , ,4 S/100 1,031 26,2 13, ,98 245,52 NPS OD in. OD mm SCH Wall in. Wall mm ID Lbs/ft. kg/m 16 16, ,4 S/120 1, , ,61 286, , ,4 S/140 1,438 36,5 13, ,85 333, , ,4 S/160 1,594 40,5 12, ,48 365, , ,2 S/10 0,250 6,4 17,500 47,44 70, , ,2 S/20 0,312 7,9 17,376 58,99 87, , ,2 STD 0,375 9,5 17,250 70,65 105, , ,2 S/30 0,438 11,1 17,124 82,23 122, , ,2 XS 0,500 12,7 17,000 93,54 139, , ,2 S/40 0,562 14,3 16, ,76 155, , ,2 S/60 0,750 19,1 16, ,30 205, , ,2 S/80 0,938 23,8 16, ,08 254, , ,2 S/100 1,156 29,4 15, ,15 309, , ,2 S/120 1,375 34,9 15, ,37 363, , ,2 S/140 1,562 39,7 14, ,48 408, , ,2 S/160 1,781 45,2 14, ,79 459, , ,0 S/10 0,250 6,4 19,500 52,78 78, , ,0 S/20 0,375 9,5 19,250 78,67 117, , ,0 STD 0,375 9,5 19,250 78,67 117, , ,0 S/30 0,500 12,7 19, ,23 155, , ,0 XS 0,500 12,7 19, ,23 155, , ,0 S/40 0,594 15,1 18, ,23 183, , ,0 S/60 0,812 20,6 18, ,56 247, , ,0 S/80 1,031 26,2 17, ,06 311, , ,0 S/100 1,281 32,5 17, ,34 381, , ,0 S/120 1,500 38,1 17, ,65 441, , ,0 S/140 1,750 44,5 16, ,41 508, , ,0 S/160 1,969 50,0 16, ,53 564, , ,8 S/10 0,250 6,4 21,500 58,13 86, , ,8 S/20 0,375 9,5 21,250 86,69 129, , ,8 STD 0,375 9,5 21,250 86,69 129, , ,8 S/30 0,500 12,7 21, ,92 171, , ,8 XS 0,500 12,7 21, ,92 171, , ,8 S/60 0,875 22,2 20, ,60 294, , ,8 S/80 1,125 28,6 19, ,05 373, , ,8 S/100 1,375 34,9 19, ,16 451, , ,8 S/120 1,625 41,3 18, ,94 526, , ,8 S/140 1,875 47,6 18, ,38 600, , ,8 S/160 2,125 54,0 17, ,49 671, , ,6 S/10 0,250 6,4 23,500 63,47 94, , ,6 S/20 1,375 34,9 21,250 94,71 140, , ,6 STD 0,375 9,5 23,250 94,71 140, , ,6 XS 0,500 12,7 23, ,61 186, , ,6 S/30 0,562 14,3 22, ,81 209, , ,6 S/40 0,688 17,5 22, ,45 255, , ,6 S/60 0,969 24,6 22, ,57 355, , ,6 S/80 1,219 31,0 21, ,86 441, , ,6 S/100 1,531 38,9 20, ,74 547, , ,6 S/120 1,812 46,0 20, ,79 639, , ,6 S/140 2,062 52,4 19, ,57 719, , ,6 S/160 2,344 59,5 19, ,64 807,55 12

8 MAterial grades MAterial grades Carbon, Alloy and Stainless Steel Grade DIN Designation UNS SS AFNOR AISI BS X 12 CrS 13 S Z 12 CF S X10 Cr 13 S Z 12 C S X6 Cr 17 S Z 8 C S X20 Cr 13 S Z 20 C S X46 Cr 16 (2304) Z 40 C 14 (420 S 45) X12 Cr Ni 172 S Z 15 CN S X12 CrMoS 17 S Z 10 CF F (441 S 29) X90 CrMoV 18 S B X35 CrMo X5 CrNi S Z 6 CN S X10 Cr NiS 18 9 S Z 10 CNF S X2 CrNi S Z 2 CN L 304 S X12 CrNi 17 7 S Z 12 CN X5 CrNiMo S Z 6 CND S X2 CrNiMo S Z 2 CND L 316 S X2 CrNiMo S Z 2 CND L 316 S X5 CrNiMo S Z 6 CND S X2 CrNiMo S Z 2 CND L 317 S X2 CrNiMo LNM X5 CrNiMo S S X8 CrNiMo 27 5 S X2 CrNiMoN 22 5 S31803 Z 5 CND X2 NiCrMoCu N Z 1 NCDU X6 CrNiTi S Z 6 CNT S X6 CrNiNb S Z 6 CNNB S X6 CrNiMoTi S Z 6 CNDT Ti 320 S X10 CrAl 7 Z 8 CA X10 CrAl X10 Cr Al 18 Z 10 CAS X10 Cr Al 24 (S44600) (2322) Z 10 CAS 24 (446) X20 CrNiSi X15 CrNiSi (S30900) Z 15 CNS (309) (309 S 24) X15 CrNiSi S31400 Z 12 CNS X12 CrNi S Z 12 CN S 310 S X12 CrNiSi N08330 (Z 12 NC 37.18) X10 CrNiAlTi Z 8 NC NA 15 H X12 CrNiTi 18 9 S Z 6 CNT S LC Ni 99.2 B Ni Cu 30 Fe B NA Ni Cu 30 Al 3076 NA Ni Mo 16 Cr 16 Ti 3076 NA Ni Cr 15 Fe B NA Ni Cr 21 Mo 3076 NA 43 Corrosion-Resistant Alloys (CRA) Alloy Designation ASTM BS Grade DIN Designation Nickel 200 UNS N NA Ni 99.2 Nickel 201 UNS N NA LC Ni 99.2 Alloy 400 UNS N NA Ni Cu 30 Fe Alloy 600 UNS N NA Ni Cr 15 Fe Alloy 800 UNS N NA X10 Ni Cr-AlTi Alloy 825 UNS N NA Ni Cr 21 Mo Alloy DS (330) UNS N NA X12 Ni Cr-Si Alloy K-500 UNS N NA Ni Cu 30 Al Alloy Ni Cr 20 Ti Alloy 601 UNS N Ni Cr 23 Fe Alloy 625 UNS N Ni Cr 22 Mo 8 Nb 904L UNS N X1 Ni Cr MoCuN 25 Alloy C-276 UNS N NiMo 16Cr15W Alloy C-22 UNS N Ni Cr 21 Mo 14W Alloy C-4 UNS N Ni Mo 16 Cr16 Ti Alloy B-2 UNS N Ni Mo 28 Alloy G-3 UNS N Ni Cr 22 Mo 7 Cu Titan Gr Titan Gr Alloy 2205 UNS S UNS S UNS S UNS S31250 UNS S31254 UNS S31256 UNS S

9 Tunica Busan Recife Jakarta Manufacturing Plants Stocks/Sales Offices Schulz Group of Companies Worldwide Tunica, MS Plant Schulz Xtruded Products 1001 Schulz Blvd. Robinsonville, MS U.S.A. Tel Fax: Houston, TX Sales Office Schulz Xtruded Products 4601 Interwood North Parkway Houston, TX U.S.A. Tel Fax: Schulz Group of Companies: Schulz USA: