INTERCEPT Technology. Intercept Electronics ITG

Transcription

1 INTERCEPT Technology Intercept Electronics ITG

2 1. Are these samples you provided Clean Room manufactured? ---these are for "clean room" applications Static Intercept products (bags) and a related material, RIBS MVTR, can be processed to Class 100 and ISO Class 5. 2

3 2. Why are they individually packaged is it for handling reasons only? --- normally for handling reason. they need to ship the items intact to the next line. We would recommend reusable returnable Static Intercept totes Container with corrosion protection permanent protection for components in ferrous and nonferrous metals, alloys, plastics and some organic materials the stored components don t need oils and /or other secundar protection materials. ESD Conductive containers without the addition of carbon black constituents, improved wear properties, washable Container with ESD- and corrosion protection unique combination of ESD properties with permanent protection against corrosion of injection-molded containers 3

4 3. These samples are VCI? Or just the opaque white one? Or neither? all are just ESD protection. No VCI We would recommend Static Intercept reusable bag for individual shipments. Static Intercept Anti-Corrosive Permanently Static Dissipative Polyethylene Bags Description Static Intercept is a revolutionary new technology developed and patented by Bell Labs. Static Intercept combines the state of the art in ESD and corrosion protection. AT&T determined that most latent defects are the result of corrosion. Corrosion can cause solderability problems, loss of performance and premature failure in the field. Only Intercept protects against both ESD and Corrosion. EMI 2001 No other product protects like Intercept ESD properties are permanent and independent of humidity Does not outgas Contains no volatile chemicals (no amides or amines, no anti-stats) Will not contaminate components Tribo charging < 20 volts Cleanroom compatible Extremely low ionic contamination Intercept is fully recyclable Intercept Meets Mil Spec 81705C Physical Properties Typical Values Test Method Thickness 3 mils Tensile Strength Machine Direction 11.5 Lbs/in ASTM D882 Transverse Direction 9.0 Lbs/in ASTM D882 Elongation Machine Direction 321 % ASTM D882 Transverse Direction 512 % ASTM D882 Puncture Resistance 8.0 Lbs FTMS 101, MTH 2065 Dynamic Coefficient of Friction.27 (on own surface) Moisture Permeation 3 g/m 2 (40 o C per 24 hrs) Sulfur and Chlorine Permeation 0 cc/m 2 (for 15 years) DuPont and AT&T Test Ozone Permeation 0 cc/m 2 (for 15 years) DuPont and AT&T Test Heat Seal Strength 6.0 lbs/in Instron Electrical Properties Typical Values Test Method Surface Resistivity Ohms/Sq Voyager, < 5% RH Static Decay As received.01 seconds Mil C After 24 Hour Water Shower.01 seconds Mil C After 160 o F Oven Aging.01 seconds Mil C Static Shielding < 80 volts Mil C Tribo Charging < 20 volts Teflon and Quartz Chemical Properties Typical Values Test Method Outgassing Total Mass Loss.02 % ASTM E595 Volatile Condensable Material.002% NASA SP-R-0022A Polycarbonate Compatibility Pass EIA 564 Corrosion Test Steel Pass Copper Pass Intercept is registered by EMI Corp. 4

5 5. Do the bags need to be translucent so we can see through them? the opaque yes, the gray ones not necessary. Intercept reusable totes would do away with the bags if individual packaging is required then Static Intercept is black in colour 6. What happens to these items when they reach their destination at the receiving end they are disposed to the trash. Intercept is returnable and reusable allowing for cost saving Product Product QC Manufacturing Re-Usable? Product Export Product The properties of INTERCEPT allow for more lean manufacturing and global assembly processes allowing oil-free production with high load utilization. The technology can be integrated in present material and container. Re-usable packaging containers and/or fully recyclable single-use packaging can be applied for best practice and cost optimization*. 5

6 7. Why are they 4mil thick< do these components have sharp edging? Yes. This would come down to using a returnable stacking or cushion style of bag or intercept thermoformed tray to carry the items in a Intercept returnable tote with separators or in cushioned bags 8. Are they packed directly stacked on top of each other or do they have separators they are stock by tens and put inside the carton box 6

7 10. Are the components placed into the Static bag then they go into the VCI Bag. -- nope. (these are more on moisture barrier and ESD protection only) If moisture is a major issue Intercept is also available as a MVTR I feel if the Intercept Tote with desiccant will alleviate the M.V.T.R issue. RIBS MVTR Reactive Intercept Barrier System Description: RIBS MVTR is a combination of two inventions that provides a reusable package with permanent electrostatic protection (ESD and EMI Shielding), full MVTR protection, and a self contained deionizer for corrosive gases. This heavily metalized laminated co-extruded film contains a single layer of two distinctly different properties. One side of the extruded film is a matrix of polymer and conductive carbon. The inside layer of the film is a static dissipative, non-sloughing, polymer with a backbone of reactive Copper that provides a membrane over the carbon layer. The resulting film provides 4 functions: (1) A pathway for electrical charges to flow through the membrane to the conductive layer. (2) A pathway for free organic ions to flow through the membrane to be absorbed by the carbon. (3) A pathway for free inorganic ions to react with and be neutralized by the Copper in the membrane (4) A metalized polyester to provide EMI and ESD shielding and moisture barrier protection. Physical Properties Test Method Specification Color Silver / Copper Thickness PST # mil Yield PST# Sq in./lb Tensile Strength ASTM D Lb/In. Punture Resistance FTMS 101C Method 2065 > 19 Lbs. Tear Inititation ASTM D-1004 > 2.5 Lbs Mullen Burst ASTM D Lbs Seam Strength ASTM D-882 > 14Lbs Optical Density Photo Opaque Heat Seal 375 F.05 sec 60 PSI Blocking None None Electrical Properties Test Method Specification Surface Resistivity ASTM D % RH PE<10 11 / Sq PET<10 6 / Sq Energy Test S11.31 < 5 nj Charge Retention 20,000 volts applied < 5 volts measured MVTR ASTM 1240P100F 100 Sq in/24 Hrs <.02 gms EMI Shielding (mil Rev C) > 45 db between Chemical Properties Test Method Specification Contact Corrosivity FTMS 101C Method 3005 Pass No Corrosoion Total Organic outgassing Dynamic Headspace < 220 ug/g Total Inorganic outgassing Dynamic Headspace non detectable NVR (Total Residue) <.5 ug/cm 2 Std Method 2540C Material Cleanliness Values Test Method Ammonium < 30 ng/cm 2 Ion Test Bromide < 30 ng/cm 2 ASTM D Calcium < 30 ng/cm 2 Chloride < 30 ng/cm 2 Fluoride < 30 ng/cm 2 Lithium < 30 ng/cm 2 Magnesium < 30 ng/cm 2 Nitrate < 30 ng/cm 2 Nitrite < 30 ng/cm 2 Phosphate < 30 ng/cm 2 Potassium < 30 ng/cm 2 Sodium < 30 ng/cm 2 Sulfate < 30 ng/cm 2 Note: Can be made to be clean level 100 These instructions are offered as a guideline and only represent values tested under conditions available for Intercept Technology Group (ITG). Although the information given is to the best of our knowledge, accurate, reliable and complete, it remains still the user s responsibility to assure the correct application and thus usability. Intercept Technology Group (ITG) assumes no liability in connection with the use of this information whatsoever. It does not represent a warrantee or guarantee of any kind. Our technical and commercial terms and conditions of sale and delivery apply. Please refer as well to Intercept Technology Group (ITG). Material Safety Data Sheet (MSDS). 7

8 10. a) Do they sit around --- yep Intercept provides long term reusable protection b) Are they immediately assembled into another component? ---yes they are mounted on the PCB c) Are they shelved ---yes at times. Note: Our objective is to come up with a re-usable packaging system. Intercept provides this system MIL-PRF-131 (BARRIER MATERIALS, WATERVAPORPROOF, GREASEPROOF, FLEXIBLE, HEAT-SEALABLE) MIL-PRF (BARRIER MATERIALS, FLEXIBLE, ELECTROSTATIC PROTECTIVE, HEAT-SEALABLE) MIL-PRF-121, (BARRIER MATERIALS, GREASEPROOF, WATERPROOF, FLEXIBLE, HEAT-SEALABLE MIL-DTL-117 BAGS, HEAT-SEALABLE, and the military VCI specifications. 8

9 Lucen t Highlights of changes to Lucent X Specification X21386, Issue 4, April,07 Requires the use of Static Intercept as the primary packaging material to be used for all Alcatel-Lucent products. No other materials pass the current specification. The use of non-compliant materials as the primary packaging material for Alcatel-Lucent products is expressly prohibited. 9

10 Intel Highlights of Intel Crate Packing Specification Moisture Vapour Barrier Bag is required for all crates. A laminated vapour barrier will resist the transmission of water vapour (and other atmospheric gases). Intercept vapour barrier bags include electrostatic discharge protection as well as an integrated metal to prevent rust, corrosion, and retard mould growth. When clean, the tool, components, and accessories will be covered and enclosed in a 1 mil Corrosion Intercept stretch wrap or as required per OEM requirements with sticky side facing out. The Intercept stretch wrap creates a rust barrier. The material used for barrier bagging will be a Reactive Barrier plastic, trade named Static Intercept. 10

11 Update of Some Electronic / Manufacturing Users of Intercept Packaging Companies Siemens Compaq / HP Texas Instruments Analogic 3 Com Cisco Celestica / Lucent Sycamore Systems Diebold Richardson Electronics General Applications Coated Boxes (Italy) Boards Transport of systems (Europe) Protecting contacts Transport of Bomb & CT Scanners Transport of frames Pilot program reusable frame bag Protecting circuit cards Protecting assemblies Protecting Electronics / boards / assemblies shipping to China Protecting boards / components 11

12 A Global Expert Network INTERCEPT Technology Group Our certified packaging and corrosion protection experts are available as part of a unique global network for specific packaging solutions. We leverage our local presence to global strategies for the protection of the production, shipment, delivery, installation and storage of products to present modern and competitive solutions. simply better protection!

13 Intercept Technology Group simply better protection! This document and or instructions are offered as a guideline and only represent values tested under conditions available for Intercept Technology Group (ITG). Although the information given is, to the best of our knowledge, accurate, reliable and complete, it remains still the user s responsibility to assure the correct application and thus usability. Intercept Technology Group (ITG) assumes no liability in connection with the use of this information whatsoever. It does not represent a warrantee or guarantee of any kind. Our technical and commercial terms and conditions of sale and delivery apply. Please refer to the relevant Material Safety Data Sheet (MSDS) or visit the Intercept Technology Group (ITG) website for further information the information in this document maybe modified or changed and updated without notice Status: