Endmills. Drills. Reamers. Where high performance is the standard. Countersinks Edgehog. Burrs. Performance, Precision, Economy

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1 Edgehog Where high performance is the standard Performance, Precision, Economy

M.A. FORD Quality Policy Ultimately we are judged by our customer. The product that we supply must satisfy our customers needs and meet their requirements, or they will find an alternative source.

It therefore becomes everyone s quality mission to know their customer, to fully understand their requirements, and to commit to continued improvement in satisfying those needs and requirements.

2 M.A. FORD Quality Policy Ultimately we are judged by our customer. The product that we supply must satisfy our customers needs and meet their requirements, or they will find an alternative source. The customer will define quality. It therefore becomes everyone s quality mission to know their customer, to fully understand their requirements, and to commit to continued improvement in satisfying those needs and requirements. Certificate of Registration This is to certify that the quality management system of M.A. Ford Manufacturing Company, Inc. Main Site: 7737 N.W. Boulevard, Davenport, Iowa, 52808, USA has been assessed and registered by Intertek as conforming to the requirements of ISO 9001:2008 The quality management system is applicable to The design and manufacture of precision rotary cutting tools. Certificate Number: g Initial Certification Date: 30 October 1998 Certificate Issue Date: 6 December 2012 Certificate Expiry Date: 26 December 2015 Calin Moldovean, President, Business Assurance Intertek Testing Services NA, Inc. 70 Codman Hill Road - Boxborough, MA, USA In the issuance of this certificate, Intertek assumes no liability to any party other than to the Client, and then only in accordance with the agreed upon Certification Agreement. This certificate s validity is subject to the organization maintaining their system in accordance with Intertek s requirements for systems certification. Validity may be confirmed via at certificate.validation@intertek.com or by scanning the code to the right with a smartphone. The certificate remains the property of Intertek, to whom it must be returned upon request. CT-ISO ANAB-EN-LT-L-04.jan.12 The M.A. Ford Quality Policy is: Know our customers. Know their requirements. Make continual improvements in satisfying those requirements. These are the responsibilities of every individual who works at M.A. Ford. Steve Morency, CEO

Index M.A. Ford For more than 90 years, M.A. Ford has been at the cutting edge of tooling design and manufacture and has developed an enviable global reputation for performance and precision in advanced solid carbide tooling.

3 Index M.A. Ford For more than 90 years, M.A. Ford has been at the cutting edge of tooling design and manufacture and has developed an enviable global reputation for performance and precision in advanced solid carbide tooling. Our innovative cutting geometries, materials and coating technologies are providing effective manufacturing solutions to an expanding and increasingly diverse range of industries from agriculture and construction to aerospace, power generation and automotive, to name but a few. As our tooling is designed and produced both in the USA and in the UK at M.A. Ford Europe s Group Company Ashton Tools Limited, we not only have a fully integrated and seamless approach to quality and manufacturing excellence, but also in the high standards of customer service and support we provide on a daily basis. Across our business, we supply tooling to more than 60 countries world wide to help customers improve productivity, reduce costs and maximise margins. From our European HQ and custom tooling production facilities in the UK, we ensure that our customers not only obtain the latest cutting tool technologies direct from our extensive stocks, but also have access to specialist tooling design and manufacturing for unique applications. With the M.A. FordMax range, we re continuing our reputation for excellence and making our tooling even more accessible and relevant for our existing and new customers looking to improve performance and productivity in an economic package without compromising quality. M.A. Ford Where high performance is the standard. Product Contents 2-6 FordMax Carbide 7-13 FordMax Carbide for Aluminium FordMax Carbide Chamfer Mills 15 Technical Information FordMax High Performance & General Purpose Technical Information FordMax Carbide Technical Information 72 FordMax - Carbide & HSS Technical Information FordMax Carbide Technical Information Approved M.A. Ford Regrinding & Recoating Service Custom Tool Division A subsidiary of M.A. Ford Europe Ltd

4 Product contents FordMax Carbide Shank Form Z Application Length Ø Range (mm) Tool Illustration Coating Material Groups Page HA X HA ALtima 164A 8 HA X HA ALtima 169A 8 HA X HA ALtima 163A 8 HA X HA ALtima 166A 9 HA X HA ALtima 165A 9 HA HP ALTiN V4S 10 HB ALtima 192A 10 HA X HA ALtima 121A 11 HA X HA ALtima 116A 11 HA X HA ALtima 111A 11 HA X HA ALtima 150A 12 HA X HA ALtima 145A 12 HA X HA ALtima 140A 12 HA X V4L 13 HA ALTiN V4L 13 HA X V4LB 13 HA ALTiN V4LB 13 Technical Information

5 Product contents FordMax Carbide For Aluminium Shank Form Z Application Length Ø Range (mm) Tool Illustration Coating Material Groups Page HA X GT2 14 HA X GT2B 14 HA X GT3 14 HA X GT3B 14 HA X Technical Information 20 Shank Form Z Included Angle Application FordMax Carbide Chamfer Mills Tool Length Ø Range (mm) Tool Illustration Coating Material Groups Page HA X ALTiN VCM60 15 HA X ALTiN VCM90 15 Type Shank Form Drilling Depth Ø Range (mm) FordMax High Performance Internal Coolant Tool Illustration Coating Material Groups Page HP (Micro) HA Various X X HP (Micro) HA Various X ALtima Micro 305AM 24 HP HA Spot Drill X ALtima 200S 24 HP HA 3 x D X ALtima XD SSM HA 3 x D ALtima XD CSM DIN 6537L 5 x D X HP ALTiN HPDSR HP DIN 6537L 5 x D HP ALTiN HPDCR HA 5 x D X ALtima XD SRM HA 5 x D ALtima XD CRM HA 7+ x D ALtima XD CLM (Micro MD) HA 10 x D ALtima MD CLM 36 HA 12+ x D ALtima XD CEM 37 HP HA 4-5 x D X X Technical Information

6 Product contents FordMax General Purpose Type Shank Form Drilling Depth Ø Range (mm) Internal Coolant Tool Illustration Coating Material Groups Page GP (Micro) PCB Various X X GP Parallel 3 x D X X GP Parallel 3 x D X X GP Parallel 5 x D X X GP (Micro) Parallel 5 x D X X GP Parallel 5 x D X X GP Parallel Centre Drill X X GP Parallel Spot Drill X X GP Parallel Spot Drill X X Technical Information Type Shank Form Tolerance Ø Range (mm) FordMax Carbide Internal Coolant Tool Illustration Coating Material Groups Page 272 M.A.Ford Standard H X X Technical Information 72 4

Product contents FordMax - Carbide & HSS Tool Material Z Included Angles Ø Range (mm) Tool Illustration Type Surface Treatment Material Groups Page VHM 1 60, 82, 90, 100 3.20-25.

30-31.00 Single Flute Bright Finish 88 81 HSS 1 60, 82, 90 4.30-31.00 Single Flute TiN 88T 82 HSS 3 60, 82, 90, 100, 120 6.40-50.80 Aircraft 3 Flute Bright Finish 92 80 HSS 3 60, 82, 90 4.30-31.00 3 Flute Bright Finish 89 83 HSS 3 60, 82, 90 4.

7 Product contents FordMax - Carbide & HSS Tool Material Z Included Angles Ø Range (mm) Tool Illustration Type Surface Treatment Material Groups Page VHM 1 60, 82, 90, UniFlute X HSS 1 60, 82, 90, 100, UniFlute Steam Treated HSS 1 60, 82, 90, 100, UniFlute ALtima Blaze 61B 75 HSS 1 60, 82, 90, 100, UniFlute TiN 61T 75 HSS 1 60, 82, Single Flute Bright Finish HSS 1 60, 82, Single Flute TiN 88T 82 HSS 3 60, 82, 90, 100, Aircraft 3 Flute Bright Finish HSS 3 60, 82, Flute Bright Finish HSS 3 60, 82, Flute TiN 89T 84 VHM 6 60, 82, 90, 100, Vibration Free 6 Flute X HSS 6 60, 82, 90, 100, Vibration Free 6 Flute Steam Treated HSS 6 HSS 6 60, 82, 90, 100, , 82, 90, 100, Vibration Free 6 Flute Vibration Free 6 Flute ALtima Blaze 79B 78 TiN 79T 78 UniFlute HSS Countersink Sets - 61, 61T Steam Treated 61 Set 76 TiN 61T Set 76 Vibration Free HSS Countersink Sets - 79, 79T Steam Treated 79 Set 79 TiN 79T Set 79 3 Flute Aircraft HSS Countersink Sets - 92 Bright Finish 92 Set 80 3 Flute HSS 90º Countersink Sets - 89, 89T Bright Finish 89 Set 85 TiN 89T Set 85 UniFlute Resharpening Fixture Regrinding Accessory Technical Information

8 Product contents FordMax Carbide Diameter Range Ø1.6 - Ø25.0 Ø3.0 - Ø25.0 Ø2.4 - Ø25.0 Ø2.4 - Ø25.0 Ø3.0 - Ø19.0 Ø3.0 - Ø19.0 Ø3.0 - Ø19.0 Ø3.0 - Ø19.0 Ø3.0 - Ø25.0 Ø3.0 - Ø25.0 Ø3.0 - Ø19.0 Ø3.0 - Ø16.0 Ø2.4 - Ø19.0 Available Shank Ø * * * * * * * * * * * * * Lengths Tool Illustration Page SA 90 SB 91 SC 92 SD 93 SE 94 SF 95 SG 96 SH 97 SJ 98 SK 99 SL 100 SM 101 SN 102 Technical Information * 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 6

9 Carbide TuffCut endmills are designed to provide the outstanding performance and results to minimise process downtime while maximising productivity and cost efficiency. Included in the range are high performance endmills developed for specific applications such as stainless steels and high temperature alloys, hardened steel and aluminium and softer alloys. We also carry a complete family of standard carbide endmills designed for efficient general purpose milling of all steels, cast irons and most other materials. TuffCut GP Stub/Short Length 164, 169, 163 TuffCut GP Stub/Short Length 166, 165 TuffCut GP Stub/Short Length V4S TuffCut GP Stub/Short & Standard Length 192 Page M.A. Ford solid carbide endmills are ideal for tough or abrasive work. On many jobs they can run faster than HSS or Cobalt due to their high heat resistance, resulting higher production rates. With more than fifty different styles available, we can deliver the correct combination of size, flute length, numbers of flutes, geometry and coating to meet your precise needs. TuffCut GP Standard Length 121, 116, 111 TuffCut GP Standard Length 150, 145, 140 TuffCut GP Long Length (Anti- Vibration) V4L & V4LB TuffCut GP For Aluminium Standard Length Z2 Z3 TuffCut GP Standard Length GT2, GT3 & GT2B, GT3B 14 Tool Material Number of Flutes Helix Angle Centre Cutting TuffCut GP Standard Length Lengths Cutting Directon Profiling Slotting TuffCut GP Chamfer Mills TuffCut GP Chamfer Mills Standard Length VCM60, VCM D Scanning Shank Material Hardness Coating Technical Information OR COATED P01 Uncoated or Coated Technical Information Steel Cast Iron Workpiece Material Group Hardened Steels (35-65Rc) Stainless Steels Special Alloys Non-Ferrous 7

10 GP - Stub/Short Length Z2 Z4 Z3 OR COATED 164, 169, 163 Example Ordering Code - Select series number then add tool number (E.g mm 2 Flute Uncoated Endmill). D2 D1 L2 L1 Z2 Z3 Z Uncoated Coated Uncoated Coated Uncoated Coated Ø D¹ Ø D² L¹ L² Tool No Tool No Tool No Tool No Tool No Tool No Regrind Regrind & Recoat A A A A A A A A A Available On Request - POA Available On Request - POA A A A A A A A A A A A A A A A A A A P16 8

11 GP - Stub/Short Length Z2 Z4 OR COATED 166, 165 Example Ordering Code - Select series number then add tool number (E.g A = 6.0mm 4 Flute Ballnose Endmill ALtima Coated) D2 D1 L2 L1 Z2 Z Uncoated Coated Uncoated Coated Ø D¹ Ø D² L¹ L² Tool No Tool No Tool No Tool No Regrind Regrind & Recoat A A A A A A A A A A Available On Request - POA Available On Request - POA A A A A A A P A A 9

12 GP - Stub/Short Length Z4 V4S HP ALTiN ATED D3 C Example Ordering Code - Select series number then add tool number (E.g. V4S 0600A = 6.0mm 4 Flute Endmill ALtima Coated). D2 D1 L2 L1 L3 Z4 V4S Ø D¹ Ø D² L¹ L² L³ Ø D³ C Regrind & Recoat x 45 V4S 0300A x 45 V4S 0400A x 45 V4S 0500A x 45 V4S 0600A x 45 V4S 0800A x 45 V4S 1000A x 45 V4S 1200A x 45 V4S 1600A Available On Request - POA x 45 V4S 2000A P18 GP - Stub/Short & Standard Length Z3 Z4 Weldon HB DIN D 2 D 1 L 1 L 2 Z3 Example Ordering Code - Select series number then add tool number (E.g A = 12.0mm 4 Flute Endmill ALtima Coated - Standard Length). Z4 192 Ø D¹ Ø D² L¹ L² Z Regrind & Recoat A A A A A A A A A Available On Request - POA A P19 10

13 Z2 Z4 Z3 GP - Standard Length OR COATED 121, 116, 111 Example Ordering Code - Select series number then add tool number (E.g A = 6.0mm 4 Flute Endmill ALtima Coated). D2 D1 L2 L1 Z2 Z3 Z Uncoated Coated Uncoated Coated Uncoated Coated Ø D¹ Ø D² L¹ L² Regrind Regrind & Recoat A A A A A A A A A A A A A A A A A A A A A Available On Request - POA Available On Request - POA A A A A A A A A A A A A A A A A A A A A A P A A A 11

14 GP - Standard Length Z2 Z4 Z3 OR COATED 150, 145, 140 Example Ordering Code - Select series number then add tool number (E.g A = 6.0mm 4 Flute Ballnose Endmill ALtima Coated - Standard Length). D2 D1 L1 L2 Z2 Z3 Z Uncoated Coated Uncoated Coated Uncoated Coated Ø D¹ Ø D² L¹ L² Regrind Regrind & Recoat A A A A A A A A A A A A A A A A A A A A Available On Request - POA Available On Request - POA A A A A A A A A A A A A A A A A A P16 12

15 Z4 GP - Long Length (Anti-Vibration) OR ALTiN COATED V4L Example Ordering Code - Select series number then add tool number (E.g. V4L 0600B = 6.0mm 4 Flute Endmill ALtima Coated). D2 D1 L1 L2 Z4 V4L Uncoated Coated Ø D¹ Ø D² L¹ L² Regrind Regrind & Recoat P V4L 0600 V4L 0600B V4L 0800 V4L 0800B V4L 1000 V4L 1000B V4L 1200 V4L 1200B V4L 1201 V4L 1201B V4L 1600 V4L 1600B V4L 2000 V4L 2000B Available On Request - POA Available On Request - POA GP - Long Length (Anti-Vibration) Z4 OR ALTiN COATED V4LB Example Ordering Code - Select series number then add tool number (E.g. V4LB 0600B = 6.0mm 4 Flute Ballnose Endmill ALtima Coated). D2 L1 L2 D1 Z4 V4LB Uncoated Coated Ø D¹ Ø D² L¹ L² Regrind Regrind & Recoat P V4LB 0600 V4LB 0600B V4LB 0800 V4LB 0800B V4LB 1000 V4LB 1000B V4LB 1200 V4LB 1200B V4LB 1201 V4LB 1201B V4LB 1600 V4LB 1600B V4LB 2000 V4LB 2000B Available On Request - POA Available On Request - POA 13

16 GP - Standard Length Z2 Z3 GT2, GT3 Example Ordering Code - Select series number then add tool number (E.g. GT = 6.0mm 2 Flute Endmill). D2 D1 L2 L1 Z2 Z3 GT2 GT3 Ø D¹ Ø D² L¹ L² Regrind GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT GT Available On Request - POA GT GT P20 GP - Standard Length Z2 Z3 GT2B, GT3B Example Ordering Code - Select series number then add tool number (E.g. GT3B 0600 = 6.0mm 2 Flute Ballnose Endmill). D2 L1 L2 D1 Z2 Z3 GT2B GT3B Ø D¹ Ø D² L¹ L² Regrind GT2B 0300 GT3B GT2B 0400 GT3B GT2B 0500 GT3B GT2B 0600 GT3B GT2B 0800 GT3B GT2B 1000 GT3B GT2B 1200 GT3B GT2B 1400 GT3B GT2B 1600 GT3B 1600 Available On Request - POA GT2B 2000 GT3B 2000 P20 14

17 GP - Standard Length Z3 134 Example Ordering Code - Select series number then add tool number (E.g = 12.0mm 3 Flute Endmill). D2 D1 L2 L1 Z3 134 Ø D¹ Ø D² L¹ L² Regrind Available On Request - POA P GP Chamfer Mills - 60 & 90 Standard Length Z4 Z6 OR ALTiN COATED VCM60, VCM90 D2 D2 L1 L L2 L2 D1 D1 Z4 Z6 Z4 Z6 Example Ordering Code - Select series number then add tool number (E.g. VCM A = 8.0mm 90 4 Flute Chamfer Mill ALTiN Coated) VCM60 VCM90 Ø D¹ Ø D² Angle L¹ L² Z Uncoated Coated Uncoated Coated VCM VCM A VCM VCM A VCM VCM A VCM VCM A VCM VCM A VCM VCM A VCM VCM A VCM VCM A VCM VCM A VCM VCM A VCM VCM A VCM VCM A 15

18 Technical Data FORDMAX Carbide 164, 169, 163, 166, 165, 121, 116, 111, 150, 145, 140, V4L, V4LB - Recommended Cutting Data Tool Lengths 2 Flute (Z2) 3 Flute (Z3) 4 Flute (Z4) GP GP GP Stub/Short * 165 * Standard * 140 * Long V4L ** V4LB ** * Please Note - 4 Flute (Z4) Are Not Recommended For Full Diameter Engagement/Slotting Applications Please use series V4S or choose from our high performance range of XR endmills ** V4L & V4LB long series are for profile milling For V4L & V4LB reduce speed by 20% For V4L & V4LB - Maximum Radial Cut (Ae) = 0.01 x D Please use lower Vc values shown for uncoated tools. Please use higher Vc values shown for ALtima coated tools Cutting Speeds By Material Group Workpiece Material Group Material Type Vc (m/min) Feed Recommendations Tool Diameter (mm) Feed/Tooth (fz - mm) Steels P Low Carbon Medium Carbon Mould/Tool Steel Free Machining Ferritic Stainless Steels M Austenitic Martensitic PH Stainless Cast Irons K Grey Cast Iron Ductile Cast Iron Malleable Iron Special Alloys S High Temp Alloys Titanium Alloys Hardened Steels H HRc Rc Steel Aluminium Alloys Non-Ferrous N Brass / Bronze Magnesium & Alloys RPM Formula For Metric - RPM = (Vc x 318.0) Endmill Ø Feedrate Formula For Metric - Feedrate = RPM x fz x Number Of Cutting Teeth 16

19 Technical Data FORDMAX Carbide 164, 169, 163, 166, 165, 121, 116, 111, 150, 145, 140, V4L, V4LB - Recommended Cutting Data Please use lower Vc values shown for uncoated tools. Please use higher Vc values shown for ALtima coated tools. Cutting Speeds By Material Group Workpiece Material Group Material Type Vc (m/min) Feed Recommendations Tool Diameter (mm) Feed/Tooth (fz - mm) Steels P Low Carbon Medium Carbon Mould/Tool Steel Free Machining Ferritic Stainless Steels M Austenitic Martensitic PH Stainless Grey Cast Iron Cast Irons K Ductile Cast Iron Malleable Iron Special Alloys S High Temp Alloys Titanium Alloys Hardened Steels H HRc Rc Steel Aluminium Alloys Non-Ferrous N Brass / Bronze Magnesium & Alloys RPM Formula For Metric - RPM = (Vc x 318.0) Endmill Ø Feedrate Formula For Metric - Feedrate = RPM x fz x Number Of Cutting Teeth

20 Technical Data FORDMAX Carbide V4S - Recommended Cutting Data Workpiece Material Group Steels Stainless Steels Cast Irons Special Alloys Hardened Steels P M K S H Material Type Preferred Possible - Not Possible Coolant 1 x D 0.5 x D Max Air MMS Vc (m/min) Low Carbon Medium Carbon Alloy Steels Die/Tool Steels Free Machining Austenitic Difficult Stainless PH Stainless Cobalt Chrome Alloys Duplex (22%) Super Duplex (25%) Grey Cast Iron Ductile Cast Iron Malleable Iron High Temp Alloys Titanium Alloys Hardened Steels Rc Hardened Steels Rc x D 1 x D 0.05 x D 1.5 x D 0.1 x D 1.5 x D 0.2 x D 1.5 x D 0.3 x D 1.5 x D 0.5 x D 1.5 x D Workpiece Material Group Material Type Tool Diameter 1.5mm 3mm 5mm 6mm 8mm 10mm 12mm 16mm 20mm 25mm Feed/Tooth (fz - mm) Steels P Profiling Slotting Stainless Steels Cast Irons M K Profiling Slotting Profiling Slotting Profiling Special Alloys S Slotting Profiling Slotting Profiling <50HRC Hardened Steels H Slotting <50HRC Profiling >55HRC Slotting >55HRC RPM Formula For Metric - RPM = (Vc x 318.0) Endmill Ø Feedrate Formula For Metric - Feedrate = RPM x fz x Number Of Cutting Teeth 18

21 Technical Data FORDMAX Carbide Recommended Cutting Data Workpiece Material Group Steels Stainless Steels Cast Irons Special Alloys Hardened Steels P M K S H Material Type Coolant Max Air MMS Vc (m/min) Low Carbon Medium Carbon Alloy Steels Die/Tool Steels Free Machining Austenitic Difficult Stainless PH Stainless Cobalt Chrome Alloys Duplex (22%) Super Duplex (25%) Grey Cast Iron Ductile Cast Iron Malleable Iron High Temp Alloys Inconel Titanium Alloys Hardened Steels Rc Hardened Steels Rc Preferred Possible - Not Possible 1 x D 0.5 x D 1 x D 1 x D 0.05 x D 2 x D 0.1 x D 2 x D 0.2 x D 2 x D 0.3 x D 1.5 x D 0.5 x D 1.5 x D Workpiece Material Group Steels Stainless Steels Cast Irons Special Alloys Hardened Steels P M K S H Material Type Low Carbon Medium Carbon Alloy Steels Die/Tool Steels Free Machining Austenitic Type of Machining Tool Diameter 6mm 8mm 10mm 12mm 16mm 20mm 25mm Feed/Tooth (fz - mm) Profiling Slotting Profiling Difficult Stainless Slotting PH Stainless Cobalt Chrome Alloys Duplex (22%) Super Duplex (25%) Grey Cast Iron Ductile Cast Iron Profiling Slotting Profiling Malleable Iron Slotting High Temp Alloys Titanium Alloys Hardened Steels Rc Hardened Steels Rc Profiling Slotting Profiling Slotting Profiling Slotting Profiling Slotting RPM Formula For Metric - RPM = (Vc x 318.0) Endmill Ø Feedrate Formula For Metric - Feedrate = RPM x fz x Number Of Cutting Teeth 19

22 Technical Data FORDMAX Carbide for Aluminium Recommended Cutting Data Material Group Workpiece Material Material Type Non Ferrous N Aluminium/Aluminium Alloys 10% Si Tool Diameter (mm) Vc (m/min) Type Of Cut ap ae Feed/Tooth (fz - mm) 0.5 x D 1 x D Slotting 1 x D 1 x D x D 0.2 x D Profiling 1 x D 0.5 x D Tool Diameter (mm) Vc (m/min) Type Of Cut ap ae Feed/Tooth (fz - mm) 134 Slotting Profiling 0.5 x D 1 x D x D 1 x D x D 0.2 x D x D 0.5 x D RPM Formula For Metric - RPM = (Vc x 318.0) Endmill Ø Feedrate Formula For Metric - Feedrate = RPM x fz x Number Of Cutting Teeth. GT2 GT3 & GT2B GT3B - Recommended Cutting Data Material Group Workpiece Material Material Type Non Ferrous N Aluminium/Aluminium Alloys Tool Diameter (mm) Vc (m/min) Type Of Cut ap ae Feed/Tooth (fz - mm) GT2 & GT3 GT2B & GT3B Slotting 0.5 x D 1 x D Profiling 1 x D 0.2 x D x D 0.5 x D Tool Diameter (mm) Vc (m/min) Type Of Cut ap ae Feed/Tooth (fz - mm) GT2 & GT3 GT2B & GT3B Slotting 0.5 x D 1 x D Profiling 1 x D 0.2 x D x D 0.5 x D RPM Formula For Metric - RPM = (Vc x 318.0) Endmill Ø Feedrate Formula For Metric - Feedrate = RPM x fz x Number Of Cutting Teeth 20

23 Page High Performance & General Purpose Twister Micro-Tuff Drill 305 Uncoated 305AM Coated Twister XD Spot Drill 200S When you need to drill holes, the M.A. Ford Twister drills have all the answers. Twister XD High Performance 3xD XD SSM, XD CSM 25 We have one of the most complete range of drills across the industry, from high-precision micro and circuit board drills up to to high performance, large diameter drills for machining aluminium, stainless steel and exotic alloys. Twister Performance 5xD HPDSR, HPDCR Twister XD High Performance 5xD XD SRM, XD CRM In addition, our ALtima and HP AlTiN coated high performance drills ensure that whatever your application we can provide the correct size, coating, drill length and specification to meet all of your hole making requirements. Twister XD High Performance 7xD XD CLM Twister XD High Performance 10xD Mirco MD CLM The range also incorporates our family of coolant fed drills, which allows coolant to be delivered right to the cutting edge, enabling you to increase speeds up to four times that of standard HSS drills and 1.5 times that of standard solid carbide drills. In addition, deeper holes can also be machined without peck drilling as a result of the improved coolant flow and swarf evacuation characteristics. Twister XD High Performance 12 + xd XD CEM Twister X-AL High Performance 3 Flute 5xD 229 Twister Micro Drill Uncoated Within the range you ll find centre drills, standard drills and specialised drills for composites alongside solid carbide drills in diameters ranging from 0.1mm to 20.00mm and coolant fed products from 2.0mm to 20.00mm. Twister Hi-Roc Drill 3xD 200 Twister Kevlar/Composite Drill 3xD Twister Hi-Tuff Drill 5xD 205 Twister Micro Drill Uncoated Drill Length 30 Helix Angle Solid Carbide Coatings Coolant Feed 6537L DIN Specs Drill Point Angle P01 Technical Information Twister Jobbers Drill 5xD 224 Twister Centre Drill Steel Cast Iron Twister 90º NC Spot Drill Workpiece Material Group Hardened Steels (35-65Rc) Stainless Steels Special Alloys Non-Ferrous Twister 120º NC Spot Drill Technical Information

24 Micro-Tuff Drill Uncoated Example Ordering Code - Select series number then add tool number. (example = 1.0mm Uncoated Micro-Tuff drill) Drill Dimensions 305 Drill Dimensions 305 Ø D¹ Ø D² L¹ L² Tool No Ø D¹ Ø D² L¹ L² Tool No P50 Non-Stocked Standard - Delivery 3-5 Days 22

25 Micro-Tuff Drill Uncoated Example Ordering Code - Select series number then add tool number. (example = 1.0mm Uncoated Micro-Tuff drill) Drill Dimensions 305 Drill Dimensions 305 P50 Ø D¹ Ø D² L¹ L² Tool No Ø D¹ Ø D² L¹ L² Tool No Non-Stocked Standard - Delivery 3-5 Days 23

26 Micro-Tuff Drill Micro 305AM Coated Example Ordering Code - Select series number then add tool number. (example AM = 1.0mm diameter Micro-Tuff drill) Drill Dimensions 305 Drill Dimensions 305 Ø D¹ Ø D² L¹ L² Tool No Ø D¹ Ø D² L¹ L² Tool No AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM 145 XD Spot Drill AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM AM 200S P50 Example Ordering Code - Select series number then add tool number. (example 200S 0600A = 6.0mm XD Spot Drill) Drill Dimensions 200S Ø D¹ Ø D² L¹ L² L S 0300A S 0600A S 0800A S 1000A S 1200A S 1600A P51 24

27 XD High Performance - 3xD An M.A.FORD Advanced Product Group XD SSM XD SSM, XD CSM XD CSM Example Ordering Code - Select series number then add tool number. (example 2XDSSM0600A = 6.0mm 3 x D Solid Carbide Drill) P52 Drill Dimensions XD SSM 2XDSSM Drill Dimensions XD CSM 2XDCSM Ø D¹ Ø D² L¹ L² L 3 Ø D² L¹ L² L XDSSM0250A XDSSM0290A XDSSM0300A XDCSM0300A XDSSM0310A XDCSM0310A XDSSM0320A 2XDCSM0320A XDSSM0330A 2XDCSM0330A XDSSM0340A 2XDCSM0340A XDSSM0350A 2XDCSM0350A XDSSM0360A 2XDCSM0360A XDSSM0370A 2XDCSM0370A XDSSM0380A 2XDCSM0380A XDSSM0390A 2XDCSM0390A XDSSM0400A XDCSM0400A XDSSM0410A XDCSM0410A XDSSM0420A 2XDCSM0420A XDSSM0430A 2XDCSM0430A XDSSM0440A 2XDCSM0440A XDSSM0450A 2XDCSM0450A XDSSM0460A 2XDCSM0460A XDSSM0470A 2XDCSM0470A XDSSM0480A 2XDCSM0480A XDSSM0490A 2XDCSM0490A XDSSM0500A XDCSM0500A XDSSM0510A XDCSM0510A XDSSM0520A 2XDCSM0520A XDSSM0530A 2XDCSM0530A XDSSM0540A 2XDCSM0540A XDSSM0550A 2XDCSM0550A XDSSM0570A 2XDCSM0570A XDSSM0580A 2XDCSM0580A XDSSM0590A 2XDCSM0590A XDSSM0600A XDCSM0600A XDSSM0610A XDCSM0610A XDSSM0620A 2XDCSM0620A XDSSM0630A 2XDCSM0630A XDSSM0640A 2XDCSM0640A XDSSM0650A 2XDCSM0650A XDSSM0660A 2XDCSM0660A XDSSM0670A 2XDCSM0670A XDSSM0680A 2XDCSM0680A XDSSM0690A 2XDCSM0690A XDSSM0700A XDCSM0700A XDSSM0710A XDCSM0710A XDSSM0720A 2XDCSM0720A XDSSM0730A XDCSM0730A Regrind & Recoat N/A Available On Request - POA Non-Stocked Standard - Delivery 3-5 Days 25

28 XD High Performance - 3xD An M.A.FORD Advanced Product Group XD SSM XD SSM, XD CSM XD CSM Example Ordering Code - Select series number then add tool number. (example 2XDSSM0800A = 8.0mm 3 x D Solid Carbide Drill) Drill Dimensions XD SSM 2XDSSM Drill Dimensions XD CSM 2XDCSM Ø D¹ Ø D² L¹ L² L 3 Ø D² L¹ L² L XDSSM0740A XDCSM0740A XDSSM0750A 2XDCSM0750A XDSSM0760A 2XDCSM0760A XDSSM0770A XDCSM0770A XDSSM0780A XDCSM0780A XDSSM0790A 2XDCSM0790A XDSSM0800A XDCSM0800A XDSSM0810A XDCSM0810A XDSSM0820A 2XDCSM0820A XDSSM0830A 2XDCSM0830A XDSSM0840A 2XDCSM0840A XDSSM0850A 2XDCSM0850A XDSSM0860A 2XDCSM0860A XDSSM0870A 2XDCSM0870A XDSSM0880A 2XDCSM0880A XDSSM0890A 2XDCSM0890A XDSSM0900A 2XDCSM0900A XDSSM0910A 2XDCSM0910A XDSSM0920A 2XDCSM0920A XDSSM0925A 2XDCSM0925A XDSSM0930A 2XDCSM0930A XDSSM0940A 2XDCSM0940A XDSSM0950A 2XDCSM0950A XDSSM0960A 2XDCSM0960A XDSSM0970A 2XDCSM0970A XDSSM0980A 2XDCSM0980A XDSSM0990A 2XDCSM0990A XDSSM1000A XDCSM1000A XDSSM1010A XDCSM1010A XDSSM1020A 2XDCSM1020A XDSSM1030A 2XDCSM1030A XDSSM1040A 2XDCSM1040A XDSSM1050A 2XDCSM1050A XDSSM1060A 2XDCSM1060A XDSSM1070A 2XDCSM1070A XDSSM1080A 2XDCSM1080A XDSSM1090A 2XDCSM1090A XDSSM1100A 2XDCSM1100A XDSSM1110A 2XDCSM1110A XDSSM1120A 2XDCSM1120A XDSSM1130A 2XDCSM1130A XDSSM1140A 2XDCSM1140A XDSSM1150A 2XDCSM1150A XDSSM1160A 2XDCSM1160A XDSSM1170A XDCSM1170A Regrind & Recoat Available On Request - POA P52 Non-Stocked Standard - Delivery 3-5 Days 26

29 XD High Performance - 3xD An M.A.FORD Advanced Product Group XD SSM XD SSM, XD CSM XD CSM Example Ordering Code - Select series number then add tool number. (example 2XDSSM1600A =16.0mm 3 x D Solid Carbide Drill) P52 Drill Dimensions XD SSM 2XDSSM Drill Dimensions XD CSM 2XDCSM Ø D¹ Ø D² L¹ L² L 3 Ø D² L¹ L² L XDSSM1180A XDCSM1180A XDSSM1190A 2XDCSM1190A XDSSM1200A XDCSM1200A XDSSM1210A XDCSM1210A XDSSM1250A 2XDCSM1250A XDSSM1280A 2XDCSM1280A XDSSM1283A XDCSM1283A XDSSM1290A XDCSM1290A XDSSM1300A 2XDCSM1300A XDSSM1350A 2XDCSM1350A XDSSM1370A 2XDCSM1370A XDSSM1400A XDCSM1400A XDSSM1450A XDCSM1450A XDSSM1470A 2XDCSM1470A XDSSM1500A 2XDCSM1500A XDSSM1530A 2XDCSM1530A XDSSM1550A 2XDCSM1550A XDSSM1570A 2XDCSM1570A XDSSM1600A XDCSM1600A XDSSM1608A XDSSM1630A XDSSM1650A XDSSM1700A XDSSM1750A XDSSM1800A XDSSM1850A XDSSM1916A XDSSM1925A XDSSM1930A XDSSM1950A XDSSM2000A Regrind & Recoat Available On Request - POA Non-Stocked Standard - Delivery 3-5 Days 27

30 Performance - 5xD HPDSR HP ALTiN 6537L mm HPDSR, HPDCR HPDCR HP ALTiN 6537L mm Example Ordering Code - Select series number then add tool number. (example HPDSR 0600A = 6.0mm 5 x D Solid Carbide Drill) Drill Dimensions HPDSR HPDCR Ø D¹ Ø D² L¹ L² L HPDSR0300A HPDCR0300A HPDSR0310A HPDCR0310A 3.20 HPDSR0320A HPDCR0320A 3.30 HPDSR0330A HPDCR0330A 3.40 HPDSR0340A HPDCR0340A 3.50 HPDSR0350A HPDCR0350A 3.60 HPDSR0360A HPDCR0360A HPDSR0370A HPDCR0370A HPDSR0380A HPDCR0380A 3.90 HPDSR0390A HPDCR0390A HPDSR0400A HPDCR0400A HPDSR0410A HPDCR0410A 4.20 HPDSR0420A HPDCR0420A 4.30 HPDSR0430A HPDCR0430A 4.40 HPDSR0440A HPDCR0440A 4.50 HPDSR0450A HPDCR0450A 4.60 HPDSR0460A HPDCR0460A HPDSR0470A HPDCR0470A HPDSR0480A HPDCR0480A 4.90 HPDSR0490A HPDCR0490A 5.00 HPDSR0500A HPDCR0500A 5.10 HPDSR0510A HPDCR0510A 5.20 HPDSR0520A HPDCR0520A 5.30 HPDSR0530A HPDCR0530A 5.40 HPDSR0540A HPDCR0540A 5.50 HPDSR0550A HPDCR0550A 5.60 HPDSR0560A HPDCR0560A 5.70 HPDSR0570A HPDCR0570A 5.80 HPDSR0580A HPDCR0580A 5.90 HPDSR0590A HPDCR0590A HPDSR0600A HPDCR0600A HPDSR0610A HPDCR0610A 6.20 HPDSR0620A HPDCR0620A 6.30 HPDSR0630A HPDCR0630A 6.40 HPDSR0640A HPDCR0640A 6.50 HPDSR0650A HPDCR0650A 6.60 HPDSR0660A HPDCR0660A 6.70 HPDSR0670A HPDCR0670A 6.80 HPDSR0680A HPDCR0680A 6.90 HPDSR0690A HPDCR0690A 7.00 HPDSR0700A HPDCR0700A 7.10 HPDSR0710A HPDCR0710A 7.20 HPDSR0720A HPDCR0720A 7.30 HPDSR0730A HPDCR0730A HPDSR0740A HPDCR0740A Regrind & Recoat N/A Available On Request - POA P54 28

31 Performance - 5xD HPDSR HP ALTiN 6537L mm HPDSR, HPDCR HPDCR HP ALTiN 6537L mm Example Ordering Code - Select series number then add tool number. (example HPDSR 0800A = 8.0mm 5 x D Solid Carbide Drill) P54 HPDSR HPDCR Ø D¹ Ø D² L¹ L² L HPDSR0750A HPDCR0750A HPDSR0760A HPDCR0760A 7.70 HPDSR0770A HPDCR0770A 7.80 HPDSR0780A HPDCR0780A 7.90 HPDSR0790A HPDCR0790A HPDSR0800A HPDCR0800A HPDSR0810A HPDCR0810A 8.20 HPDSR0820A HPDCR0820A 8.30 HPDSR0830A HPDCR0830A 8.40 HPDSR0840A HPDCR0840A 8.50 HPDSR0850A HPDCR0850A 8.60 HPDSR0860A HPDCR0860A 8.70 HPDSR0870A HPDCR0870A 8.80 HPDSR0880A HPDCR0880A 8.90 HPDSR0890A HPDCR0890A 9.00 HPDSR0900A HPDCR0900A 9.10 HPDSR0910A HPDCR0910A 9.20 HPDSR0920A HPDCR0920A 9.30 HPDSR0930A HPDCR0930A 9.40 HPDSR0940A HPDCR0940A 9.50 HPDSR0950A HPDCR0950A 9.60 HPDSR0960A HPDCR0960A 9.70 HPDSR0970A HPDCR0970A 9.80 HPDSR0980A HPDCR0980A 9.90 HPDSR0990A HPDCR0990A HPDSR1000A HPDCR1000A HPDSR1010A HPDCR1010A HPDSR1020A HPDCR1020A HPDSR1030A HPDCR1030A HPDSR1040A HPDCR1040A HPDSR1050A HPDCR1050A HPDSR1060A HPDCR1060A HPDSR1070A HPDCR1070A HPDSR1080A HPDCR1080A HPDSR1090A HPDCR1090A HPDSR1100A HPDCR1100A HPDSR1110A HPDCR1110A HPDSR1120A HPDCR1120A HPDSR1130A HPDCR1130A HPDSR1140A HPDCR1140A HPDSR1150A HPDCR1150A HPDSR1160A HPDCR1160A HPDSR1170A HPDCR1170A HPDSR1180A HPDCR1180A HPDSR1190A HPDCR1190A Regrind & Recoat Available On Request - POA 29

32 Performance - 5xD HPDSR HP ALTiN 6537L mm HPDSR, HPDCR HPDCR HP ALTiN 6537L mm Example Ordering Code - Select series number then add tool umber. (example HPDSR 1200A = 12.0mm 5 x D Solid Carbide Drill) HPDSR HPDCR Ø D¹ Ø D² L¹ L² L HPDSR1200A HPDCR1200A HPDSR1210A HPDCR1210A HPDSR1220A HPDCR1220A HPDSR1230A HPDCR1230A HPDSR1240A HPDCR1240A HPDSR1250A HPDCR1250A HPDSR1260A HPDCR1260A HPDSR1270A HPDCR1270A HPDSR1280A HPDCR1280A HPDSR1290A HPDCR1290A HPDSR1300A HPDCR1300A HPDSR1310A HPDCR1310A HPDSR1320A HPDCR1320A HPDSR1330A HPDCR1330A HPDSR1340A HPDCR1340A HPDSR1350A HPDCR1350A HPDSR1360A HPDCR1360A HPDSR1370A HPDCR1370A HPDSR1380A HPDCR1380A HPDSR1390A HPDCR1390A HPDSR1400A HPDCR1400A HPDSR1410A HPDCR1410A HPDSR1420A HPDCR1420A HPDSR1430A HPDCR1430A HPDSR1440A HPDCR1440A HPDSR1450A HPDCR1450A HPDSR1460A HPDCR1460A HPDSR1470A HPDCR1470A HPDSR1480A HPDCR1480A HPDSR1490A HPDCR1490A HPDSR1500A HPDCR1500A HPDSR1510A HPDCR1510A HPDSR1520A HPDCR1520A HPDSR1530A HPDCR1530A HPDSR1540A HPDCR1540A HPDSR1550A HPDCR1550A HPDSR1560A HPDCR1560A HPDSR1570A HPDCR1570A HPDSR1580A HPDCR1580A HPDSR1590A HPDCR1590A HPDSR1600A HPDCR1600A Regrind & Recoat Available On Request - POA P54 30

33 XD High Performance - 5xD An M.A.FORD Advanced Product Group XD SRM XD SRM, XD CRM XD CRM Example Ordering Code - Select series number then add tool number. (example 2XDSRM0300A = 3.0mm 5 x D Solid Carbide Drill) P52 Drill Dimensions 2XDSRM Drill Dimensions XD CRM 2XDCRM Ø D¹ Ø D² L¹ L² L 3 Ø D² L¹ L² L XDSRM0050A XDSRM0060A XDSRM0065A XDSRM0095A XDSRM0100A XDSRM0105A XDSRM0125A XDSRM0150A XDSRM0160A XDSRM0180A XDSRM0190A XDSRM0200A XDSRM0205A XDSRM0230A XDSRM0240A XDSRM0250A XDSRM0290A XDSRM0300A XDCRM0300A XDSRM0310A XDCRM0310A XDSRM0320A 2XDCRM0320A XDSRM0330A 2XDCRM0330A XDSRM0340A 2XDCRM0340A XDSRM0350A 2XDCRM0350A XDSRM0360A 2XDCRM0360A XDSRM0370A 2XDCRM0370A XDSRM0380A 2XDCRM0380A XDSRM0390A 2XDCRM0390A XDSRM0400A XDCRM0400A XDSRM0410A XDCRM0410A XDSRM0420A 2XDCRM0420A XDSRM0430A 2XDCRM0430A XDSRM0440A 2XDCRM0440A XDSRM0450A 2XDCRM0450A XDSRM0460A 2XDCRM0460A XDSRM0470A 2XDCRM0470A XDSRM0480A 2XDCRM0480A XDSRM0490A 2XDCRM0490A XDSRM0500A XDCRM0500A XDSRM0510A XDCRM0510A XDSRM0520A 2XDCRM0520A XDSRM0530A 2XDCRM0530A XDSRM0540A 2XDCRM0540A XDSRM0550A 2XDCRM0550A XDSRM0570A 2XDCRM0570A XDSRM0580A XDCRM0580A Regrind & Recoat N/A Available On Request - POA 31

34 XD High Performance - 5xD An M.A.FORD Advanced Product Group XD SRM XD SRM, XD CRM XD CRM Example Ordering Code - Select series number then add tool number. (example 2XDSRM0750A =7.5mm 5 x D Solid Carbide Drill) Drill Dimensions 2XDSRM Drill Dimensions 2XDCRM Ø D¹ Ø D² L¹ L² L 3 Ø D² L¹ L² L XDSRM0590A XDCRM0590A XDSRM0600A XDCRM0600A XDSRM0610A XDCRM0610A XDSRM0620A 2XDCRM0620A XDSRM0630A 2XDCRM0630A XDSRM0640A 2XDCRM0640A XDSRM0650A 2XDCRM0650A XDSRM0660A 2XDCRM0660A XDSRM0670A 2XDCRM0670A XDSRM0680A 2XDCRM0680A XDSRM0690A 2XDCRM0690A XDSRM0700A 2XDCRM0700A XDSRM0710A 2XDCRM0710A XDSRM0720A 2XDCRM0720A XDSRM0730A 2XDCRM0730A XDSRM0740A 2XDCRM0740A XDSRM0750A 2XDCRM0750A XDSRM0760A 2XDCRM0760A XDSRM0770A 2XDCRM0770A XDSRM0780A 2XDCRM0780A XDSRM0790A 2XDCRM0790A XDSRM0800A XDCRM0800A XDSRM0810A XDCRM0810A XDSRM0820A 2XDCRM0820A XDSRM0830A 2XDCRM0830A XDSRM0840A 2XDCRM0840A XDSRM0850A 2XDCRM0850A XDSRM0860A 2XDCRM0860A XDSRM0870A 2XDCRM0870A XDSRM0880A 2XDCRM0880A XDSRM0890A 2XDCRM0890A XDSRM0900A 2XDCRM0900A XDSRM0910A 2XDCRM0910A XDSRM0920A 2XDCRM0920A XDSRM0925A 2XDCRM0925A XDSRM0930A 2XDCRM0930A XDSRM0940A 2XDCRM0940A XDSRM0950A 2XDCRM0950A XDSRM0960A 2XDCRM0960A XDSRM0970A 2XDCRM0970A XDSRM0980A 2XDCRM0980A XDSRM0990A 2XDCRM0990A XDSRM1000A XDCRM1000A XDSRM1010A XDCRM1010A XDSRM1020A XDCRM1020A Regrind & Recoat Available On Request - POA P52 32

35 XD High Performance - 5xD An M.A.FORD Advanced Product Group XD SRM XD SRM, XD CRM XD CRM Example Ordering Code - Select series number then add tool number. (example 2XDSRM1200A = 12.0mm 5 x D Solid Carbide Drill) P52 Drill Dimensions 2XDSRM Drill Dimensions 2XDCRM Ø D¹ Ø D² L¹ L² L 3 Ø D² L¹ L² L XDSRM1030A XDCRM1030A XDSRM1040A 2XDCRM1040A XDSRM1050A 2XDCRM1050A XDSRM1060A 2XDCRM1060A XDSRM1070A XDCRM1070A XDSRM1080A XDCRM1080A XDSRM1090A 2XDCRM1090A XDSRM1100A XDCRM1100A XDSRM1110A XDCRM1110A XDSRM1120A 2XDCRM1120A XDSRM1130A 2XDCRM1130A XDSRM1140A 2XDCRM1140A XDSRM1150A 2XDCRM1150A XDSRM1160A 2XDCRM1160A XDSRM1170A 2XDCRM1170A XDSRM1180A 2XDCRM1180A XDSRM1190A 2XDCRM1190A XDSRM1200A XDCRM1200A XDSRM1210A XDCRM1210A XDSRM1250A 2XDCRM1250A XDSRM1280A 2XDCRM1280A XDSRM1290A 2XDCRM1290A XDSRM1300A XDCRM1300A XDSRM1350A XDCRM1350A XDSRM1370A 2XDCRM1370A XDSRM1400A XDCRM1400A XDSRM1450A XDCRM1450A XDSRM1470A 2XDCRM1470A XDSRM1500A XDCRM1500A XDSRM1530A XDCRM1530A XDSRM1550A 2XDCRM1550A XDSRM1570A 2XDCRM1570A XDSRM1600A XDCRM1600A XDCRM1608A XDCRM1630A XDCRM1650A XDCRM1700A XDCRM1750A XDCRM1800A XDCRM1850A XDCRM1916A XDCRM1925A XDCRM1930A XDCRM1950A XDCRM2000A Regrind & Recoat Available On Request - POA 33

36 7 + XD High Performance xd XD CLM An M.A.FORD Advanced Product Group Example Ordering Code-Select series number then add tool number. (Example 2XDCLM0580A = 5.8mm 7 x D Coolant Drill) Drill Dimensions XD CLM 2XDCLM Ø D¹ Ø D² L¹ L² L XDCLM0300A XDCLM0310A XDCLM0320A XDCLM0330A XDCLM0340A XDCLM0350A XDCLM0360A XDCLM0370A XDCLM0380A XDCLM0390A XDCLM0400A XDCLM0410A XDCLM0420A XDCLM0430A XDCLM0440A XDCLM0450A XDCLM0460A XDCLM0470A XDCLM0480A XDCLM0490A XDCLM0500A XDCLM0510A XDCLM0520A XDCLM0530A XDCLM0540A XDCLM0550A XDCLM0570A XDCLM0580A XDCLM0590A XDCLM0600A XDCLM0610A XDCLM0620A XDCLM0630A XDCLM0640A XDCLM0650A XDCLM0660A XDCLM0670A XDCLM0680A XDCLM0690A XDCLM0700A XDCLM0710A XDCLM0720A XDCLM0730A XDCLM0740A XDCLM0750A Regrind & Recoat Available On Request - POA P52 34

37 7 + XD High Performance xd XD CLM An M.A.FORD Advanced Product Group Example Ordering Code -Select series number then add tool number. (Example 2XDCLM0850A = 8.5mm 7 x D Coolant Drill) P52 Drill Dimensions XD CLM 2XDCLM Ø D¹ Ø D² L¹ L² L XDCLM0760A XDCLM0770A XDCLM0780A XDCLM0790A XDCLM0800A XDCLM0810A XDCLM0820A XDCLM0830A XDCLM0840A XDCLM0850A XDCLM0860A XDCLM0870A XDCLM0880A XDCLM0890A XDCLM0900A XDCLM0910A XDCLM0920A XDCLM0925A XDCLM0930A XDCLM0940A XDCLM0950A XDCLM0960A XDCLM0970A XDCLM0980A XDCLM0990A XDCLM1000A XDCLM1010A XDCLM1020A XDCLM1030A XDCLM1040A XDCLM1050A XDCLM1060A XDCLM1070A XDCLM1080A XDCLM1090A XDCLM1100A XDCLM1110A XDCLM1120A XDCLM1130A XDCLM1140A XDCLM1150A XDCLM1160A XDCLM1170A XDCLM1180A XDCLM1190A XDCLM1200A Regrind & Recoat Available On Request - POA 35

38 10 XD High Performance - 10xD Micro MD CLM An M.A.FORD Advanced Product Group Example Ordering Code -Select series number then add tool number. (Example 2MDCLM0260A = 2.6mm 10 x D Coolant Drill) Drill Dimensions MD CLM 2MDCLM Ø D¹ Ø D² L¹ L² L MDCLM0200A MDCLM0205A MDCLM0210A MDCLM0215A MDCLM0220A MDCLM0225A MDCLM0230A MDCLM0235A MDCLM0240A MDCLM0245A MDCLM0250A MDCLM0255A MDCLM0260A MDCLM0265A MDCLM0270A MDCLM0275A MDCLM0280A MDCLM0285A MDCLM0290A MDCLM0295A Regrind & Recoat Available On Request - POA P52/53 Tolerances Drill Dia. (h8) Tolerance /-.014 Shank Dia. (h6) Tolerance /-.006 Machine Requirements High Pressure Pump System (1000 psi) Coolant filtration of 10 microns or better Machine runout of.0004 (.01mm) Max. M.A. Ford does not recommend full retraction of the body of the drill from the hole during the peck cycle. It is recommended to leave the drill point within the hole. Estimated Peck Depths For hole depths up to 6x diameter No pecks For hole depths up to 10x diameter 0-2 pecks For hole depths up to 15x diameter 2-4 pecks For hole depths deeper than 4x the diameter, M.A. Ford recommends using a soft start program that drills to.5x diameter deep at 2/3 of the speed and feed. 36

39 12 + XD High Performance xd XD CEM An M.A.FORD Advanced Product Group 4 Example Ordering Code -Select series number then add tool number. (example 2XDCEM0850A = 8.5mm 12+ x D Coolant Drill) Drill Dimensions Ø D¹ Ø D² L¹ L² L 3 L² / D¹ (D¹ x Ø) L³ / D¹ (D¹ x Ø) 2XDCEM Regrind & Recoat XDCEM0400A P55/ XDCEM0420A XDCEM0430A XDCEM0440A XDCEM0460A XDCEM0476A XDCEM0480A XDCEM0490A XDCEM0500A XDCEM0520A XDCEM0540A XDCEM0560A XDCEM0580A XDCEM0600A XDCEM0620A XDCEM0630A XDCEM0635A XDCEM0680A XDCEM0700A XDCEM0760A XDCEM0780A XDCEM0794A XDCEM0800A XDCEM0820A XDCEM0850A XDCEM0870A XDCEM0900A XDCEM0940A XDCEM0953A XDCEM0980A XDCEM1000A XDCEM1030A XDCEM1050A XDCEM1080A XDCEM1100A XDCEM1111A XDCEM1150A XDCEM1180A XDCEM1200A XDCEM1270A Available On Request - POA Non-Stocked Standard - Delivery 3-5 Days 37

40 X-AL High Performance 3 Flute - 4-5xD L 229 D2 h6 L1 L L3 D1 m7 Example Ordering Code - Select series number then add tool number. (Example = 4.0mm 5 x D Drill) Drill Dimensions 229 Drill Dimensions 229 Ø D¹ (m 7 ) Ø D² L¹ L² L 3 Ø D¹ (m 7 ) Ø D² L¹ L² L P56 Ø D¹ Regrind Ø D¹ Regrind Ø D¹ Regrind Available On Request - POA Available On Request - POA Available On Request - POA 38

41 Micro Drill Uncoated Example Ordering Code - Select series number then add tool number. (Example = 1.0mm Uncoated Micro Drill) Drill Dimensions 302 Drill Dimensions 302 Ø D¹ Ø D² L 1 L 2 Tool No Ø D¹ Ø D² L 1 L 2 Tool No P Non-Stocked Standard - Delivery 3-5 Days 39

42 3 Hi-Roc Drill - 3xD RC 200 D Example Ordering Code -Select series number then add tool number. (Example = 4.0mm Hi Roc Drill) L 2 L 1 Drill Dimensions 200 Regrind Drill Dimensions 200 Ø D L² L¹ Tool No Ø D L² L¹ Tool No N/A Available On Request - POA Regrind Available On Request - POA P58 40

43 3 Hi-Roc Drill - 3xD RC 200 D Example Ordering Code - Select series number then add tool number. (example = 9.5mm Hi Roc Drill) L 2 L 1 P58 Drill Dimensions 200 Regrind Drill Dimensions 200 Ø D L² L¹ Tool No Ø D L² L¹ Tool No Available On Request - POA Regrind Available On Request - POA 41

44 3 35 Kevlar/Composite Drill - 3xD 207 D Example Ordering Code - Select series number then add tool number. (Example = 4.0mm Kevlar Drill) L1 L2 Drill Dimensions 207 Regrind Drill Dimensions 207 Ø D L² L¹ Tool No Ø D L² L¹ Tool No Regrind N/A Available On Request - POA P59 42

45 Hi-Tuff Drill - 5xD D Example Ordering Code -Select series number then add tool number. (example = 4.0mm Hi Tuff Drill) L1 L2 Drill Dimensions 205 Regrind Drill Dimensions 205 Ø D L² L¹ Tool No Ø D L² L¹ Tool No Regrind P N/A N/A Available On Request - POA 43

46 Hi-Tuff Drill - 5xD D Example Ordering Code -Select series number then add tool number. (example = 8.5mm Hi Tuff Drill) L1 L2 Drill Dimensions 205 Regrind Drill Dimensions 205 Ø D L² L¹ Tool No Ø D L² L¹ Tool No Regrind Available On Request - POA Available On Request - POA P59 44

47 Micro Drill Uncoated Example Ordering Code - Select series number then add tool number. (Example = 1.0mm Uncoated Micro Drill) D L 1 L 2 P57 Drill Dimensions 300 Drill Dimensions 300 Ø D L¹ L 2 Tool No Ø D L¹ L 2 Tool No Non-Stocked Standard - Delivery 3-5 Days 45

48 Jobbers Drill - 5xD 21 Metric/ 118 DIN D Example Ordering Code - Select series number then add tool number. (example = 4.0mm Jobber Drill) L1 L2 Drill Dimensions 224 Regrind Drill Dimensions 224 Ø D L² L¹ Tool No Ø D L² L¹ Tool No Regrind N/A N/A Available On Request - POA P59 46

49 Jobbers Drill - 5xD 21 Metric/ 118 DIN D Example Ordering Code - Select series number then add tool number. (example = 9.0mm Jobber Drill) L1 L2 Drill Dimensions 224 Regrind Drill Dimensions 224 Ø D L² L¹ Tool No Ø D L² L¹ Tool No Regrind P Available On Request - POA Available On Request - POA 47

Centre Drill 333A 402 Example Ordering Code - Select series number then add tool number. (example 402 0400 = 4.0mm Centre Drill) D1 D2 L1 Drill Dimensions 402 Ø D¹ Ø D² (h9) L¹ Tool No 0.50 3.15 31.

50 Centre Drill 333A 402 Example Ordering Code - Select series number then add tool number. (example = 4.0mm Centre Drill) D1 D2 L1 Drill Dimensions 402 Ø D¹ Ø D² (h9) L¹ Tool No * * * Overall Length (L¹) Not To DIN Specification Regrind Available On Request - POA P60 90 NC Spot Drill D Example Ordering Code - Select series number then add tool number. (Example = 6.0mm 90 Spotting Drill) L1 L2 Drill Dimensions 404 Ø D Ø D² L¹ Tool No Regrind Available On Request = POA P60 48

3 + 120 NC Spot Drill 120 21 403 D Example Ordering Code - Select series number then add tool number. (example 403 0600 = 6.

51 NC Spot Drill D Example Ordering Code - Select series number then add tool number. (example = 6.0mm 120 Spotting Drill) L1 L2 P60 Drill Dimensions 403 Ø D Ø D² L¹ Tool No Regrind Available On Request = POA 49

52 Technical Data Micro-Tuff Drill 305M 305AM Recommended Cutting Data Recommended Speeds By Material Group Vc (m/min) Material Groups Material Type 305M Uncoated 305AM Altima Micro Coated Low Carbon Steels P Alloy Steel ( 35 Rc) Alloy Steel (36-45 Rc) Free Machining Stainless Steels M Austenitic Ferritic/Martensitic PH Stainless Cast Irons K Grey Cast Iron Ductile Cast Iron Titanium Alloys (Ti6AL4v) Special Alloys S High Temp Alloys (Inconel, Nimonic, Hastelloy) Hardened Steels H Rc Steel Aluminium Alloys (< 10% Si) Non-Ferrous N Plastics RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Recommended Feedrates By Material Group Drill Diameter (mm) Material Groups Material Type Feed (mm/rev) Steels P Low Carbon Alloy Steel ( 35 Rc) Alloy Steel (36-45 Rc) Free Machining Stainless Steels M Austenitic Ferritic/Martensitic PH Stainless Recommended Pecking Depths By Drill Diameter* (Ø D¹) Cast Irons K Grey Cast Iron Ductile Cast Iron Diameter Ø D¹ Pecking Depth x Ø D¹ Special Alloys S Titanium Alloys (Ti6AL4v) High Temp Alloys (Inconel, Nimonic, Hastelloy) Hardened Steels H Rc Steel x Ø D¹ x Ø D¹ x Ø D¹ x Ø D¹ Non-Ferrous N Aluminium Alloys (< 10% Si) Plastics * Pecking depths can vary by material type Feedrate Formula For Metric - Feed = RPM x mm/rev 50

53 Technical Data XD Spot Drill 200S Spot Drill Recommended Cutting Data Drill Diameter (mm) Materials Vc (m/min) Feed (mm/rev) Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Feedrate Formula For Metric - Feed = RPM x mm/rev

54 Technical Data XD High Performance Recommended Speed - XD/MD Materials 2XDSSM 3 X D SOLID 2XDSRM 5 X D SOLID 2XDCSM 3 X D COOLANT Vc (m/min) 2XDCRM 5 X D COOLANT 2XDCLM 7 X D COOLANT An M.A.FORD Advanced Product Group 2MDCLM 10 X D COOLANT Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ XD Drill - Recommended Feed 0.5-6mm diameter Materials Feed (mm/rev) Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys Feedrate Formula For Metric - Feed = RPM x mm/rev 52

55 Technical Data XD High Performance 2MDCL Micro Coolant - Recommended Feed Materials Feed (mm/rev) Diameter An M.A.FORD Advanced Product Group Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys Feedrate Formula For Metric - Feed = RPM x mm/rev XD Drill - Recommended Feed 8-20mm Diameter Materials Feed (mm/rev) Low Carbon Steel <0.3%C Medium Carbon Steel Alloy Steel 35hrc Alloy Steel 36-45hrc Alloy Steel 45-50hrc Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless High Temp Alloys Titanium Alloys Feedrate Formula For Metric - Feed = RPM x mm/rev 53

56 Technical Data Performance Drill HPDSR - HPDCR Recommended Cutting Data Recommended Speeds By Material Group Vc (m/min) HPDSR HPDCR Material Groups Material Type 5 X D Solid 5 X D Through Coolant Low Carbon Steels P Alloy Steel ( 35 Rc) Alloy Steel (36-45 Rc) Mould/Tool Steel Stainless Steels Cast Irons M K Austenitic Martensitic Grey Cast Iron Ductile Cast Iron RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Recommended Feedrates By Material Group Material Groups Material Type Low Carbon Drill Diameter (mm) Feed (mm/rev) Steels P Alloy Steel ( 35 Rc) Alloy Steel (36-45 Rc) Mould/Tool Steel Stainless Steels M Austenitic Martensitic Grey Cast Iron Cast Irons K Ductile Cast Iron Feedrate Formula For Metric - Feed = RPM x mm/rev

57 Technical Data 2XDCEM An M.A.FORD Advanced Product Group Process For Successful Deep Hole Drilling: 1. Start by producing a 1.5 x diameter to 3 x diameter pilot hole using a coolant or non-coolant pilot drill. Typically this tool will have a point angle the same as or greater than the deep hole drill. Run this drill at 100% of the final drill speed and 1/2 the normal IPM. 2. Retract and tool change to the final deep hole (2XDCE MA Ford ) drill. Drill should not make contact here Drill should make contact here 3. Rapid to clearance plane and enter the pilot hole at 25% (don t exceed 400 to 500 RPM) of the final speed and mm/min. This will help with true position by eliminating drill whip. Once into the hole, turn on the coolant and advance to the material start. At this point, you can add a dwell to clear any chips that have been left from the previous drill and let the spindle get to full speed. Increase the speed and feed to final drilling parameters. 4. Drill one shot to the final hole depth or through. 5. Should you experience any squeaking you may need to retract the drill and increase your feed. Chip packing is occurring and will need to be addressed. 6. Once through the material, it may be necessary to reduce the RPM to eliminate breakage of the drill due to drill whip. Then retract to the clearance plane. Machine Requirements High Pressure Pump System (70 Bar) Machine runout of 0.008mm Max. Due to the conditions of equipment, tool holders, and conditions beyond MA Ford s control, your results may vary. Should your application require more in depth discussion or a special tool, please contact M.A. Ford s Application Engineering Department at +44(0) Safety Note Always wear the appropriate personal protective equipment such as safety glasses and protective clothing when using solid carbide or HSS cutting tools. Machines should be fully guarded. Technical data provided should be considered advisory only as variations may be necessary depending on the particular application. 55

58 Technical Data XD High Performance xd 2XDCEM Recommended Cutting Data Workpiece Material Groups Vc (m/min) Tool Diameter (mm) Feed (mm/rev) An M.A.FORD Advanced Product Group Low Carbon Steel <0.3%C Structural Steel Medium Carbon Steel Tool & Die Steel Alloy Steel Grey Cast Iron Ductile Cast Iron Austenitic Stainless Ph Stainless Martensitic Stainless Ferritic Stainless High Temp Alloys Titanium Alloys Hardened Steel (35-45 Hrc) Hardened Steel (46-55 Hrc) Non Ferrous-Al<14%Si Non Ferrous-Al>14%Si Non Ferrous-Brass Cu/Cu Alloys/Magnesium RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Feedrate Formula For Metric - Feed = RPM x mm/rev X-AL High Performance 3 Flute - 4-5xD 229 Recommended Cutting Data Workpiece Material Groups Example Materials Vc (m/min) Tool Diameter (mm) Feed (mm/rev) Titanium Alloys Ti6Al4V Aluminium < 10% Si 6061/ Aluminium > 10% Si Brass/Copper Plastics RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Feedrate Formula For Metric - Feed = RPM x mm/rev 56

59 Technical Data Micro Drill 300 Recommended Cutting Data Workpiece Material Groups Examples Vc (m/min) Steels P Low Carbon Steels 1018 Alloy Steels (up to 35 Rc) 4140 Tool Diameter(mm) Feed (mm/rev) Cast Irons K Gray Cast Iron A48 Class 20/G4000 Ductile Cast Iron A536/ Aluminum (<10% Si) 6061-T6/7075-T Non-Ferrous N Aluminum (>10% Si) Copper/Brass RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Feedrate Formula For Metric - Feed = RPM x mm/rev 302 Recommended Cutting Data Plastic Workpiece Material Groups Examples Low Carbon Steels 1018 Vc (m/min) Tool Diameter(mm) < > 1.31 Feed (mm/rev) Steels P Alloy Steels (up to 35 Rc) Alloy Steels (36-45 Rc) Austenitic 304/ Stainless Steels Precipitation Hardened Stainless Steels M Free Machining Ferritic Martensitic PH Cast Irons K Gray Cast Iron A48 Class 20/G4000 Ductile Cast Iron A536/ Special Alloys Hardened Steels S H Titanium 6AL-4V High Temp Alloys Inconel/Hastelloy/ Waspelloy >45 Rc A2/ Non-Ferrous N Aluminum (<10% Si) Aluminum (>10% Si) Plastics Composites/Fiber Reinforced Materials/ Circuit Boards RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Feedrate Formula For Metric - Feed = RPM x mm/rev 57

60 Technical Data Hi-Roc Drill - 3xD 200 Metric Recommended Cutting Data Workpiece Material Groups Examples Vc (m/min) Tool Diameter (mm) Feed (mm/rev) Low Carbon Steels Steels P Alloy Steels (up to 35 Rc) 4140 Alloy Steels (36-45 Rc) Austenitic M 304/ Precipitation Hardened Stainless Steels M 17-4 PH Titanium 6AL-4V Special Alloys S High Temp Alloys Inconel/Hastelloy/ Waspelloy Hardened Steels H >45 Rc A2/ Non-Ferrous N Plastic Kevlar/Graphite Glass/Ceramic RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Feedrate Formula For Metric - Feed = RPM x mm/rev 58

61 Technical Data Metric Workpiece Material Groups Examples Vc (m/min) Low Carbon Steels Steels P Alloy Steels (up to 35 Rc) Alloy Steels (36-45 Rc) Austenitic M 304/ Precipitation Hardened Stainless Steels Cast Irons M 17-4 PH K Gray Cast Iron A48 Class 20/G4000 Ductile Cast Iron A536/ Special Alloys S Titanium 6AL-4V High Temp Alloys Inconel/Hastelloy/ Waspelloy Hardened Steels Non-Ferrous H N >45 Rc A2/ Plastic Kevlar/Graphite RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Workpiece Material Groups Examples Low Carbon Steels 1018 Tool Diameter (mm) Feed (mm/rev) Steels P Alloy Steels (up to 35 Rc) 4140 Alloy Steels (36-45 Rc) Austenitic Precipitation Hardened Stainless Steels M 304/ PH Cast Irons K Gray Cast Iron A48 Class 20/G4000 Ductile Cast Iron A536/ Special Alloys S Titanium 6AL-4V High Temp Alloys Inconel/Hastelloy/ Waspelloy Hardened Steels H >45 Rc A2/ Non-Ferrous N Plastic Kevlar/Graphite Feedrate Formula For Metric - Feed = RPM x mm/rev 59

62 Technical Data Metric Workpiece Material Groups Examples Vc (m/min) Tool Diameter (mm) Feed (mm/rev) Low Carbon Steels Steels P Alloy Steels (up to 35 Rc) Alloy Steels (36-45 Rc) / Stainless Steels M 17-4 PH Cast Irons K Gray Cast Iron A48 Class 20/G4000 Ductile Cast Iron A536/ Titanium 6AL-4V Special Alloys S High Temp Alloys Inconel/Hastelloy/Waspelloy Hardened Steels H >45 Rc A2/52100 RPM Formula For Metric Only - RPM = (Vc x 318.0) Drill Ø D¹ Feedrate Formula For Metric - Feed = RPM x mm/rev

63 Carbide In applications demanding high-precision hole tolerances, tighter diameter control and higher quality bore finishes, our TrueSize reamers provide a highly cost-effective solution. Our solid carbide reamers are manufactured to DIN1420 H7 standards and are available in a wide range of sizes to meet the machining needs of virtually any materials, including cast iron, aluminium, stainless steel, exotic alloys, plastics and other non-ferrous materials. TrueSize Solid Carbide Recommended Stock Allowance TrueSize Straight Flute Carbide 272 Page Technical Information 72 The extensive TrueSize range of metric sizes covers diameters from 0.33mm up to 16.00mm and we currently stock more than 800 different sizes, which are available for immediate despatch to meet deadlines. 45 Tool Material RHC Right Hand Cutting Lead Chamfer P01 Technical Information 1420 H7 DIN Specs Steel Cast Iron Workpiece Material Group Hardened Steels (35-65Rc) Stainless Steels Special Alloys Non-Ferrous 61

64 Solid Carbide Recommended Stock Allowance For Truesize Solid Carbide Metric Reamer Diameter (mm) Workpiece Material Group Material Type Drill Diameter (mm) Stock Allowance (mm) Low Carbon P Medium Carbon Tool Steel M Stainless S High Temp Alloys Titanium Alloys K Grey Cast Iron Ductile Cast Iron H Hardened Steel Aluminium Alloys N Copper & Hard Bronze Brass & Soft Bronze Dowel Pin Chart - Metric Dowels Dowel Pin Tight - Press Fit Reamer Tight - Press Fit Reamer Loose - Press Fit Reamer Tight - Slip Fit Reamer Loose - Slip Fit Reamer Size (mm) DP (2) DP (2) Reamer Ø OS Truesize Reamer Tolerance - DIN 1420 H7 Dowels are to nominal size / mm ISO 9001:2008 Certified 62

65 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P

66 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P72 64

67 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P

68 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P72 66

69 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P

70 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P72 68

71 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P

72 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P72 70

73 45 Straight Flute Carbide 1420 H7 RHC DIN 1420 H7 D¹ (mm) Tolerance (mm) / / / / D2 D1 L2 L1 Ø D¹ Ø D² L 2 L 1 Z Ø D¹ Ø D² L 2 L 1 Z P

74 Solid Carbide Workpiece Material Group Material Type Vc (m/min) Feed Type (Refer To Chart) Low Carbon M - H Medium Carbon M Steels P Alloy Steels L Mould/Tool Steel L Free Machining M Austenitic M Stainless Steels M Ferritic M Martensitic M PH Stainless L - M High Temp Alloys (Ni) L Special Alloys S High Temp Alloys (Co) L Titanium Alloys L - M Grey Cast Iron L - M Cast Irons K Ductile Cast Iron M Malleable Iron M 25 HRc M - H HRc M Hardened Steels H HRc L HRc L 52 HRc 5-10 L Aluminium Alloys M - H Non Ferrous N Copper & Hard Bronze L Brass & Soft Bronze M RPM = Vc (m/min) x Reamer Ø Recommended Feedrate Data Nominal Reamer Diameter Ø D¹ Feed (mm/rev) L M H 0.3mm - 1.6mm mm - 3.0mm mm - 6.0mm mm mm mm mm Feedrate Formula For Metric - Feed = RPM x mm/rev TrueSize Reamer Tolerances Diameter (mm) Tolerance (mm) D¹ DIN 1420 H7 (See Below) D² / L¹ /- 1.5 L² /

75 Page M.A. Ford offers one of the most comprehensive ranges of solid carbide and HSS countersinks available to ensure that whatever your countersink application, we have the perfect solution. The original M.A. Ford single flute Uniflute countersink is unrivalled for economical, chatter free machining and is available in both carbide and HSS options with a choice of angles from 60 o to 120 o and diameters ranging from 3mm to 75mm. Uniflute Carbide Countersink Single Flute 60 Uncoated Uniflute HSS Countersink Single Flute 61 Steam Treated Uniflute HSS Countersink Single Flute 61B ALtima Blaze Coated Uniflute HSS Countersink Single Flute 61T TiN Coated Uniflute HSS Countersink Sets Single Flute 61 Steam Treated & 61T TiN Coated For higher feed rates, multiple flute tools are also available in our range. Multiple flute countersinks not only allow the use of increased feed rates but also reduces chip loads and removes vibration and chatter. Whichever you select for your specific needs, you ll find unparalleled quality in manufacturing and materials with HSS and carbide countersinks. Uniflute Resharpening Fixture 65 Vibration Free Carbide Countersink 6 Flute 78 Uncoated Vibration Free Carbide Countersink 6 Flute 79 Steam Treated Vibration Free HSS Countersink 6 Flute 79B ALtima Blaze Coated & 79T TiN Coated Vibration Free HSS Countersink Set 6 Flute 79 Steam Treated & 79T TiN Coated 79 HSS Aircraft Countersink 3 Flute 92 Bright Finish 80 Tool Material Coatings Number of Flutes HSS Aircraft Countersink Set 3 Flute 92 Bright Finish Set HSS Countersink Single Flute 880, 882 & 883 Bright Finish Included Angle 4 DIN Specs Steel P01 Technical Information Cast Iron HSS Countersink Single Flute 880T, 882T & 883T TiN Coated HSS Countersink 3 Flute 890, 892 & 893 Uncoated Workpiece Material Group Hardened Steels (35-65Rc) Stainless Steels Special Alloys Non-Ferrous HSS Countersink 3 Flute 890T, 892T & 893T TiN Coated HSS Countersink Set 3 Flute 893 Uncoated & 893T TiN Coated Technical Information

Carbide Countersink - Single Flute 60 Z1 82 90 100 60 Uncoated D1 D2 L 1 D 3 Included Angle ±0.5 60 82 90 100 D¹ D² D³ (Max) L¹ 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 3/4" 19.

1mm 60018701 60018702 60018703 60018704 0.045" 1.1mm 0.06" 1.5mm 0.06" 1.5mm 0.120" 3.1mm 0.120 3.1mm 2" 50.8mm 2" 50.

76 Carbide Countersink - Single Flute 60 Z Uncoated D1 D2 L 1 D 3 Included Angle ± D¹ D² D³ (Max) L¹ 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 3/4" 19.0mm 1" 25.4mm 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 1/4" 6.4mm 1/4" 6.4mm 1/2" 12.7mm 1/2" 12.7mm 0.030" 0.8mm 1-1/2" 38.1mm " 1.1mm 1-1/2 38.1mm " 1.1mm 0.06" 1.5mm 0.06" 1.5mm 0.120" 3.1mm mm 2" 50.8mm 2" 50.8mm /8" 60.3mm " 76.2mm mm P86 HSS Countersink - Single Flute HSS Z Steam Treated D1 D2 D 3 L 1 Included Angle ± D¹ D² D³ (Max) L¹ 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 1" 25.4mm 1-1/4" 31.8mm 1-1/2" 38.1mm 2" 50.8mm 2-1/2" 63.5mm 3" 76.2mm 1/8 3.2mm 3/16 4.8mm 1/4 6.4mm 1/4 6.4mm 1/4 6.4mm 1/4 6.4mm 1/2" 12.7mm 1/2 12.7mm 1/2 12.7mm 3/4" 19.0mm 3/4 19.0mm 3/4 19.0mm 3/4 19.0mm 0.030" 0.8mm 0.045" 1.1mm mm 0.060" 1.5mm mm mm 0.120" 3.1mm mm mm 1/4 6.4mm 1/2" 12.7mm 3/4" 19.0mm 1" 25.4mm 1-1/2" 38.1mm 1-1/2 38.1mm 2" 50.8mm mm mm mm 2-3/4" 69.9mm 2-3/4 69.9mm 3" 76.2mm 3-1/2" 88.9mm 3-3/4" 95.3mm 5" 127.0mm 5-1/4" 133.4mm P86 74

77 HSS Countersink - Single Flute HSS Z B ALtima Blaze Coated D1 D2 D 3 L 1 Included Angle ± D¹ D² D³ (Max) L¹ P86 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 1" 25.4mm 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 1/4" 6.4mm 1/4" 6.4mm 1/4" 6.4mm 1/2" 12.7mm 1/2" 12.7mm 0.030" 0.8mm 0.045" 1.1mm 0.045" 1.1mm 0.060" 1.5mm 0.060" 1.5mm 0.060" 1.5mm 0.120" 3.1mm 0.120" 3.1mm 1-1/2" 38.1mm 1-1/2" 38.1mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2-3/4" 69.9mm 2-3/4" 69.9mm 61B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B HSS Z HSS Countersink - Single Flute 61T TiN Coated D1 D2 D 3 P86 L 1 Included Angle ± D¹ D² D³ (Max) L¹ 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 1" 25.4mm 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 1/4" 6.4mm 1/4" 6.4mm 1/4" 6.4mm 1/2" 12.7mm 1/2" 12.7mm 0.030" 0.8mm 0.045" 1.1mm 0.045" 1.1mm 0.060" 1.5mm 0.060" 1.5mm 0.060" 1.5mm 0.120" 3.1mm 0.120" 3.1mm 1-1/2" 38.1mm 1-1/2" 38.1mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2-3/4" 69.9mm 2-3/4" 69.9mm 61T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T

HSS Countersink Sets - Single Flute 60 82 HSS Z1 90 100 120 61 Steam Treated 4pc Set - 61 Set Includes - 1/4 (6.4mm), 1/2 (12.7mm), 3/4 (19.0mm) & 1 (25.4mm) Set No.

Angle 64100001 60 64100002 82 64100003 90 64100004 100 64100006 120 64100071 60 64100072 82 64100073 90 64100074 100 64100076 120 HSS Z1 60 82 90 100 120 61T TiN Coated 4pc Set - 61T Set Includes -

78 HSS Countersink Sets - Single Flute HSS Z Steam Treated 4pc Set - 61 Set Includes - 1/4 (6.4mm), 1/2 (12.7mm), 3/4 (19.0mm) & 1 (25.4mm) Set No. Angle 7pc Set - 61 Set Includes - 3/16 (4.8mm), 1/4 (6.4mm), 3/8 (9.5mm) 1/2 (12.7mm), 5/8 (15.9mm), 3/4 (19.0mm) & 1 (25.4mm) Set No. Angle HSS Z T TiN Coated 4pc Set - 61T Set Includes - 1/4 (6.4mm), 1/2 (12.7mm) 3/4 (19.0mm), 1 (25.4mm) Set No. Angle 64T T T Resharpening Fixture The Unicam Resharpening Fixture is designed to resharpen Uniflute countersinks. The unique cam relief is quickly and easily reground on worn tools, greatly extending tool life. Can be used on a tool and cutter grinder, surface grinder or a pedestal grinder. Resharpens tools with 1/4, 1/2 or 3/4 shanks Packaged in plastic case. Includes detailed instructions on set-up and operation. Not recommended for 2-1/2 or 3 tools. 65 Resharpening Fixture Part No

Vibration Free Carbide Countersink - 6 Flute 60 82 Z6 90 100 120 78 Uncoated D2 D1 D 3 L 1 Included Angle ±0.5 60 82 90 100 120 D¹ D² D³ (Max) L¹ P86 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.

79 Vibration Free Carbide Countersink - 6 Flute Z Uncoated D2 D1 D 3 L 1 Included Angle ± D¹ D² D³ (Max) L¹ P86 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 1" 25.4mm 1-1/4" 31.8mm 1-1/2" 38.1mm 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 1/4" 6.4mm 3/8" 9.5mm 3/8" 9.5mm 1/2" 12.7mm 1/2" 12.7mm 1/2" 12.7mm 3/4" 19.0mm 0.030" 0.8mm 0.045" 1.1mm 0.060" 1.5mm 0.090" 2.3mm 0.150" 3.8mm 0.180" 4.6mm 0.210" 5.3mm 1/4" 6.4mm 0.370" 9.4mm 0.430" 10.9mm 1-1/2" 38.1mm 1-1/2" 38.1mm 2" 50.8mm 2" 50.8mm 2-1/8" 54.0mm 2-3/8" 60.3mm 2-3/4" 69.9mm 2-3/4" 69.9mm 3" 76.2mm 3-1/2" 88.9mm Vibration Free HSS Countersink - 6 Flute HSS Z Treated D2 D1 D 3 L 1 Included Angle ±0.5 P D¹ D² D³ (Max) L¹ 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 5/16" 7.9mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 7/8" 22.2mm 1" 25.4mm 1-1/4" 31.8mm 1-1/2" 38.1mm 2" 50.8mm 2-1/2" 63.5mm 3" 76.2mm 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 1/4" 6.4mm 1/4" 6.4mm 3/8" 9.5mm 3/8" 9.5mm 1/2" 12.7mm 1/2" 12.7mm 1/2" 12.7mm 1/2" 12.7mm 3/4" 19.0mm 3/4" 19.0mm 3/4" 19.0mm 3/4" 19.0mm 0.030" 0.8mm 0.045" 1.1mm 0.060" 1.5mm 0.080" 2.0mm 0.090" 2.3mm 0.150" 3.8mm 0.180" 4.6mm 0.210" 5.3mm 0.230" 5.8mm 1/4" 6.4mm 0.370" 9.4mm 0.430" 10.9mm 0.620" 15.7mm 3/4" 19.0mm 1" 25.4mm 1-1/2" 38.1mm 1-1/2" 38.1mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2-1/4" 57.1mm 2-3/4" 69.9mm 2-3/4" 69.9mm 2-3/4" 69.9mm 3" 76.2mm 3-1/2" 88.9mm 3-3/4" 95.2mm 5" 127.0mm 5-1/4" 133.4mm

Vibration Free HSS Countersink - 6 Flute HSS Z6 60 82 90 100 120 79B ALtima Blaze Coated D2 D1 D 3 L 1 Included Angle ±0.5 60 82 90 100 120 D¹ D² D³ (Max) L¹ 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.

150" 3.8mm 0.180" 4.6mm 0.210" 5.3mm 1/4" 6.4mm 1-1/2" 38.1mm 1-1/2" 38.1mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2-1/4" 57.1mm 2-3/4" 69.9mm 2-3/4" 69.

80 Vibration Free HSS Countersink - 6 Flute HSS Z B ALtima Blaze Coated D2 D1 D 3 L 1 Included Angle ± D¹ D² D³ (Max) L¹ 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 1" 25.4mm 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 1/4" 6.4mm 3/8" 9.5mm 3/8" 9.5mm 1/2" 12.7mm 1/2" 12.7mm 0.030" 0.8mm 0.045" 1.1mm 0.060" 1.5mm 0.090" 2.3mm 0.150" 3.8mm 0.180" 4.6mm 0.210" 5.3mm 1/4" 6.4mm 1-1/2" 38.1mm 1-1/2" 38.1mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2-1/4" 57.1mm 2-3/4" 69.9mm 2-3/4" 69.9mm Vibration Free HSS Countersink - 6 Flute 79B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B P86 HSS Z T TiN Coated D1 D 3 D2 L 1 Included Angle ± D¹ D² D³ (Max) L¹ 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 1" 25.4mm 1/8" 3.2mm 3/16" 4.8mm 1/4" 6.4mm 1/4" 6.4mm 3/8" 9.5mm 3/8" 9.5mm 1/2" 12.7mm 1/2" 12.7mm 0.030" 0.8mm 0.045" 1.1mm 0.060" 1.5mm 0.090" 2.3mm 0.150" 3.8mm 0.180" 4.6mm 0.210" 5.3mm 1/4" 6.4mm 1-1/2" 38.1mm 1-1/2" 38.1mm 2" 50.8mm 2" 50.8mm 2" 50.8mm 2-1/4" 57.1mm 2-3/4" 69.9mm 2-3/4" 69.9mm 79T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T P86 78

Vibration Free HSS Countersink - 6 Flute Sets HSS Z6 60 82 90 100 120 79 Steam Treated 4pc Set - 79 Set Includes - 1/4 (6.4mm), 1/2 (12.7mm) 3/4 (19.

Angle 79000011 60 79000012 82 79000013 90 79000014 100 79000001 60 79000002 82 79000003 90 79000004 100 Vibration Free HSS Countersink - 6 Flute Set HSS Z6

81 Vibration Free HSS Countersink - 6 Flute Sets HSS Z Steam Treated 4pc Set - 79 Set Includes - 1/4 (6.4mm), 1/2 (12.7mm) 3/4 (19.0mm), 1 (25.4mm) 7pc Set - 79 Set Includes - 1/4 (6.4mm), 5/16 (7.9mm), 3/8 (9.5mm) 1/2 (12.7mm), 5/8 (15.9mm), 3/4 (19.0mm), 1 (25.4mm) Set No. Angle Set No. Angle Vibration Free HSS Countersink - 6 Flute Set HSS Z T TiN Coated 4pc Set - 79T Set Includes - 1/4 (6.4mm), 1/2 (12.7mm) 3/4 (19.0mm), 1 (25.4mm) Set No. Angle 79T T T

HSS Aircraft Countersink - 3 Flute HSS Z3 60 82 90 100 120 92 Bright Finish D2 D1 D 3 L 1 Included Angle ±0.5 60 82 90 100 120 D¹ D² D³ (Max) L¹ 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.

82 HSS Aircraft Countersink - 3 Flute HSS Z Bright Finish D2 D1 D 3 L 1 Included Angle ± D¹ D² D³ (Max) L¹ 1/4" 6.4mm 3/8" 9.5mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 7/8" 22.2mm 1" 25.4mm 1-1/8" 28.6mm 1-1/4" 31.8mm 1-1/2" 38.1mm 2" 50.8mm 1/4" 6.4mm 1/4" 6.4mm 1/4" 6.4mm 1/4" 6.4mm 1/2" 12.7mm 1/2" 12.7mm 1/2" 12.7mm 1/2" 12.7mm 5/8" 15.9mm 3/4" 19.0mm 3/4" 19.0mm 0.070" 1.8mm 0.110" 2.8mm 0.150" 3.8mm 0.190" 4.8mm 0.230" 5.8mm 0.260" 6.6mm 0.300" 7.6mm 0.340" 8.6mm 0.380" 9.6mm 0.450" 11.4mm 0.600" 15.2mm 1-1/4" 31.8mm 1-5/8" 41.3mm 2" 50.8mm 2-1/4" 57.1mm 3" 76.2mm 3" 76.2mm 3-1/4" 82.5mm 3-1/4" 82.5mm 3-1/2" 88.9mm 3-7/8" 98.4mm 4-1/4" 107.9mm P86 HSS Aircraft Countersink Set - 3 Flute HSS Z Bright Finish 5pc Set - 92 Set Includes - 1/4 (6.4mm), 3/8 (9.5mm), 1/2 (12.7mm) 5/8 (15.9mm) & 3/4 (19.0mm) Set No. Angle

83 HSS Countersink - Single Flute HSS Z , 882 & 883 Bright Finish D2 h9 D1 D3 L 1 Included Angle D¹ D² D³ (Max) L¹ Fastner Size M M M M M M M M M M M M M M M M M M P M M M M

84 HSS Countersink - Single Flute HSS Z T, 882T & 883T TiN Coated D2 h9 D1 D3 L 1 Included Angle D¹ D² D³ (Max) L¹ Fastner Size M T M T M T M T T T M T M T T M T T M T M T T M T M T T M T M T M T M T T M T M T M T T M T M T T M T M T P86 82

85 HSS Countersink - 3 Flute HSS Z , 892 & 893 Bright Finish D2 h9 D1 D3 L 1 Included Angle D¹ D² D³ (Max) L¹ Fastner Size M M M M M M M M M M M M M M M M M P M M M M M

86 HSS Countersink - 3 Flute HSS Z T, 892T & 893T TiN Coated D2 h9 D1 D3 L 1 Included Angle D¹ D² D³ (Max) L¹ Fastner Size M T M T M T M T T T M T M T T M T T M T M T T M T M T T M T M T M T M T T M T M T M T T M T M T T M T M T P86 84

HSS Countersink Set - 3 Flute HSS Z3 90 893 Bright Finish 6pc Set - 893 Set Includes - 6.3mm, 8.3mm, 10.4mm 12.4mm, 16.5mm & 20.5mm Set No.

87 HSS Countersink Set - 3 Flute HSS Z Bright Finish 6pc Set Set Includes - 6.3mm, 8.3mm, 10.4mm 12.4mm, 16.5mm & 20.5mm Set No. Angle 893 6PC 90 DEG 90 HSS Countersink Set - 3 Flute HSS Z T TiN Coated 6pc Set - 893T Set Includes - 6.3mm, 8.3mm, 10.4mm 12.4mm, 16.5mm & 20.5mm Set No. Angle 893T 6PC 90 DEG 90 85

88 HSS & Carbide Countersink Feed Rates Uniflute countersinks are designed with cam relief, therefore feed rates should not exceed 0.125mm per revolution on larger diameter holes. Reduced feeds are recommended for smaller diameter holes. A controlled feed results in vibration-free finishes associated with Uniflute countersinks. Multiple Flute Countersink Feed Rates Multiple flute countersinks are designed for increased feed rates. Because there is more than one cutting edge, tooth loads are not excessive so vibration can be controlled, allowing higher feedrates. Speeds To determine optimum speed, start at the lower end of the cutting speed range shown in the chart below, increasing the speed until performance is maximized. When a countersink is operated at excessive RPM, vibration may result and the cutting edges can overheat and become prematurely worn. Workpiece Material Group Material Type HSS HSS TiN Coated Vc (m/min) HSS ALtima Blaze Coated Carbide Low Carbon Steels P Medium Carbon Alloy Steels Stainless Steels M Free Machining Difficult Stainless Special Alloys Cast Irons Hardened Steels S K H High Temperature Alloys Titanium Alloys Cast Iron Malleable Iron HRc HRc Non Ferrous N Aluminium Alloys Brass / Bronze Conversion Formula RPM = Vc (m/min) x Countersink Ø * * Countersink Ø Must Be Calculated in mm (When making the calculation, use the diameter on the countersink where the cutting is actually taking place) 86

89 HSS & Carbide Minimum Body Diameter for 90 Flat Head Cap Screws (mm) Cap Screw Size (mm) Countersink Diameter (mm) M3 7.0 M M M M M M Size Diameter Gain for every 0.025mm of Axial Depth in to a Pre-Drilled Hole Included Angle Axial Depth (mm) Diameter Gain (mm)

HSS & Carbide All M.A. Ford HSS countersinks are heat treated in an electronically controlled vacuum furnace. This assures precise hardening and eliminates the possibility of decarburization.

This process is like a final tempering, relieving internal grinding stresses. The result is a much tougher cutting edge that stays sharper, longer.

90 HSS & Carbide All M.A. Ford HSS countersinks are heat treated in an electronically controlled vacuum furnace. This assures precise hardening and eliminates the possibility of decarburization. All heat treating is done in our own facilities for maximum control and assurance of desired hardness and toughness. Most M.A. Ford HSS countersinks receive an additional heat treat process known as the Steam Homogeneous Process. This process is like a final tempering, relieving internal grinding stresses. The result is a much tougher cutting edge that stays sharper, longer. Additionally, the Steam Homogeneous Process provides a tough, hard, porous oxide film on the tool that is sufficient enough to retain cutting oil, further reducing frictional heat and extending tool life. Coated ALtima Blaze TiN coating Coating Properties TiN ALtima Blaze Micro Hardness (HV) Max. Working Temperature Friction Coefficient 600 C 1112 F 1100 C 2012 F ALtima Blaze features high temperature hardness and oxidation resistance that provides extreme wear resistance under all machining conditions. TiN provides a higher surface hardness and increased lubricity over an uncoated tool. 88

91 Edgehog Carbide For aggressive cutting action, smooth operation and long tool life, M.A. Ford Edgehog carbide burrs are by far the most effective solution for even the most demanding de-burring and pre-finishing applications. Edgehog Carbide SA Edgehog Carbide SB Page All of our solid tungsten carbide rotary burrs are manufactured to the most exacting tolerances so that they run smoother and providing a highly efficient cutting operation producing a better quality finish than is possible with alternative burr tooling, such has hand ground burrs. There are well over 160 different tool shapes and sizes available in our Edgehog range of precision metric burrs range, including cylindrical, conical, ball and countersink styles to meet virtually every application. Edgehog Carbide SC Edgehog Carbide SD Edgehog Carbide SE Edgehog Carbide SF Edgehog Carbide SG Edgehog Carbide SH Edgehog Carbide SJ 98 Edgehog Carbide SK 99 Wear Safety Glasses Wear Ear Defenders Wear Protective Mask Edgehog Carbide SL Edgehog Carbide SM Wear Protective Gloves Read Instructions P01 Technical Information Edgehog Carbide SN 102 Technical Information

92 Edgehog Carbide Type A Cylinder SA D2 D1 (Nominal) L 2 (Nominal) L 1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SA-41M SA-41M-D SA-41M-F SA-42M SA-42M-D SA-42M-F SA-43M SA-43M-D SA-43M-F SA-52M SA-52M-D SA-52M-F SA-53M SA-53M-D SA-53M-F SA-51M SA-51M-D SA-51M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SA-11M SA-11M-D SA-13M SA-14M-D SA-1M SA-1M-D SA-1M-F SA-2M SA-2M-D - - Shear Cut SA-3M SA-3M-D SA-3M-F SA-3NFM SA-3MZ SA-3MZ-D SA-3MZ-F SA-4M SA-4M-D SA-5MZ SA-5MZ-D SA-5M SA-5M-D SA-5M-F SA-5NFM SA-6M SA-6M-D SA-6M-F SA-6NFM SA-15M SA-7M SA-7M-D SA-7M-F SA-9M SA-9M-D SA-9M-F - 3mm Shank (Extended Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SA-43L76M SA-43L76M-D - - Shear Cut P103 Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 90

93 Edgehog Carbide Type B Cylinder - With End Cut SB D2 D1 (Nominal) L 2 (Nominal) L 1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SB-51M SB-51M-D SB-51M-F - Shear Cut 6mm Shank (Standard Length) P103 D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SB-11M SB-11M-D SB-13M SB-13M-D SB-14M-D SB-1M SB-1M-D SB-1M-F SB-2M SB-2M-D SB-2M-F - Shear Cut SB-3M SB-3M-D SB-3M-F SB-3NFM SB-3MZ SB-3MZ-D SB-3MZ-F SB-4M SB-4M-D SB-5MZ SB-5MZ-D SB-5MZ-F SB-5M SB-5M-D - SB-5NFM SB-6M SB-6M-D SB-16M-D SB-7M-D SB-7M-F SB-9M SB-9M-D - - Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 91

94 Edgehog Carbide Type C Ball Nosed Cylinder SC D2 L 2 (Nominal) D1 (Nominal) L 1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SC-41M SC-41M-D SC-41M-F SC-42M SC-42M-D SC-42M-F SC-52M SC-52M-D SC-52M-F SC-53M SC-53M-D SC-53M-F SC-51M SC-51M-D SC-51M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ 3mm Shank (Extended Length) Standard Cut Alt Diamond Fine Cut SC-11M-D SC-13M SC-13M-D SC-14M SC-14M-D SC-1M SC-1M-D SC-1M-F SC-2M SC-2M-D SC-2M-F - Shear Cut SC-3M SC-3M-D SC-3M-F SC-3NFM SC-3MZ SC-3MZ-D SC-3MZ-F SC-4M SC-4M-D SC-5MZ SC-5MZ-D SC-5MZ-F SC-5M SC-5M-D SC-5M-F SC-5NFM SC-6M SC-6M-D SC-6M-F SC-6NFM SC-7M SC-7M-D SC-9M SC-9M-D - - D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SC-42L76M SC-42L76M-D - - Shear Cut 6mm Shank (Extended Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SC-1L6M SC-3L6M SC-5L6M SC-5L6M-D SC-5L6M-F - Shear Cut P103 Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 92

95 Edgehog Carbide Type D Ball SD D2 L 1 (Nominal) L 2 (Nominal) D1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SD-41M SD-41M-D SD-41M-F SD-42M SD-42M-D SD-42M-F SD-53M SD-53M-D SD-53M-F SD-51M SD-51M-D SD-51M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SD-11M SD-11M-D SD-14M SD-14M-D SD-14M-F SD-1M SD-1M-D SD-1M-F - Shear Cut SD-2M SD-2M-D SD-3M SD-3M-D SD-3M-F SD-3NFM SD-3MZ SD-3MZ-D SD-3MZ-F SD-4M SD-4M-D SD-4M-F SD-5MZ SD-5M SD-5M-D SD-5M-F SD-5NFM SD-6M SD-6M-D SD-6M-F SD-6NFM SD-7M SD-7M-D SD-9M SD-9M-D - - 3mm Shank (Extended Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SD-42L76M SD-42L76M-D - - Shear Cut 6mm Shank (Extended Length) P103 D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SD-1L6M-D SD-2L6M-D SD-3L6M SD-3L6M-D SD-3L6M-F SD-5L6M SD-5L6M-D SD-5L6M-F - Shear Cut Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 93

96 Edgehog Carbide Type E Oval SE D2 L 1 (Nominal) L 2 (Nominal) D1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SE-41M SE-41M-D SE-41M-F SE-53M SE-53M-D SE-51M SE-51M-D SE-51M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SE-1M SE-1M-D SE-2M-D - - Shear Cut SE-3M SE-3M-D SE-3M-F SE-3NFM SE-5M SE-5M-D SE-5M-F SE-5NFM SE-6M SE-6M-D - SE-6NFM SE-7M SE-7M-D - - 3mm Shank (Extended Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SE-41L76M Shear Cut 6mm Shank (Extended Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SE-3L6M SE-3L6M-D SE-5L6M SE-5L6M-D - - Shear Cut P103 Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 94

97 Edgehog Carbide Type F Ball Nosed Tree SF D2 L 1 (Nominal) L 2 (Nominal) D1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SF-41M SF-41M-D SF-41M-F SF-42M SF-42M-D SF-42M-F SF-53M SF-53M-D SF-53M-F SF-51M SF-51M-D SF-51M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SF-11M SF-11M-D SF-11M-F SF-1M SF-1M-D SF-1M-F - Shear Cut SF-3M SF-3M-D - SF-3NFM SF-4M SF-4M-D SF-5MZ SF-5MZ-D SF-5MZ-F SF-13M SF-13M-D SF-13M-F SF-5M SF-5M-D SF-5M-F SF-5NFM SF-6M SF-6M-D SF-6M-F SF-6NFM SF-7M SF-7M-D SF-7M-F SF-14M SF-14M-D - - 3mm Shank (Extended Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SF-42L76M SF-42L76M-D - - Shear Cut 6mm Shank (Extended Length) P103 D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SF-1L6M SF-1L6M-D SF-1L6M-F SF-3L6M SF-3L6M-D SF-5L6M SF-5L6M-D - - Shear Cut Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 95

98 Edgehog Carbide Type G Tree SG D2 L 1 (Nominal) D1 (Nominal) L 2 (Nominal) 3mm Shank (Standard Length) D3 (Nominal) D¹ D² L² L¹ D 3 Standard Cut Alt Diamond Fine Cut Shear Cut SG-41M SG-41M-D SG-41M-F SG-42M SG-42M-D SG-42M-F SG-43M SG-43M-D SG-43M-F SG-53M SG-53M-D SG-53M-F SG-51M SG-51M-D SG-51M-F - 6mm Shank (Standard Length) D¹ D² L² L¹ D 3 Standard Cut Alt Diamond Fine Cut Shear Cut SG-1M SG-1M-D SG-1M-F SG-2M SG-2M-D SG-2M-F SG-3M SG-3M-D SG-3M-F SG-3MZ SG-3MZ-D SG-3MZ-F SG-5MZ SG-5MZ-D SG-5MZ-F SG-13M SG-13M-D SG-13M-F SG-5M SG-5M-D SG-5M-F SG-6M SG-6M-D SG-6M-F SG-7M SG-7M-D SG-7M-F SG-15M SG-15M-D SG-15M-F - 3mm Shank (Extended Length) D¹ D² L² L¹ D 3 Standard Cut Alt Diamond Fine Cut Shear Cut SG-42L76M SG-42L76M-D SG-43L76M SG-43L76M-D - - 6mm Shank (Extended Length) D¹ D² L² L¹ D 3 Standard Cut Alt Diamond Fine Cut Shear Cut SG-1L6M SG-1L6M-D SG-1L6M-F SG-3L6M-D SG-3L6M-F SG-5L6M-D SG-5L6M-F - P103 Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 96

99 Edgehog Carbide Type H Flame SH D2 L 1 (Nominal) L 2 (Nominal) D1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SH-41M SH-41M-D SH-41M-F SH-53M SH-53M-D SH-53M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SH-1M SH-1M-D SH-1M-F SH-2M SH-2M-D SH-2M-F SH-5M SH-5M-D SH-5M-F SH-6M SH-6M-D SH-6M-F SH-7M SH-7M-D SH-7M-F - Shear Cut 3mm Shank (Extended Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SH-41L76M SH-41L76M-D - - Shear Cut 6mm Shank (Extended Length) P103 D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SH-2L6M SH-2L6M-D SH-2L6M-F SH-5L6M SH-5L6M-D SH-5L6M-F - Shear Cut Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 97

100 Edgehog Carbide Type J Countersink 60 SJ D2 60 +/-1 (Reference) D1 (Nominal) D3 (Nominal) L1 (Nominal) L 2 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SJ-42M SJ-42M-D SJ-42M-F SJ-82M-D* - - * SJ-82M-D is double ended Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SJ-1M SJ-1M-D SJ-3M SJ-3M-D SJ-5M SJ-5M-D SJ-6M SJ-6M-D SJ-7M SJ-7M-D SJ-9M SJ-9M-D - - Shear Cut P103 Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 98

101 Edgehog Carbide Type K Countersink 90 SK D2 90 +/-1 (Reference) D1 (Nominal) D3 (Nominal) L1 (Nominal) L 2 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SK-42M SK-42M-D SK-82M* SK-82M-D* - - * SK-82M is double ended Shear Cut 6mm Shank (Standard Length) P103 D¹ D² L² L¹ Standard Cut Alt Diamond Fine Cut SK-1M SK-1M-D SK-3M SK-3M-D SK-5M SK-5M-D SK-6M SK-6M-D SK-7M SK-7M-D SK-9M SK-9M-D - - Shear Cut Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 99

102 Edgehog Carbide Type L Ball Nosed Cone SL D2 A +/-1 (Reference) R (Nominal) D1 (Nominal) L 2 (Nominal) L 1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ A Standard Cut Alt Diamond Fine Cut SL-41M SL-41M-D SL-41M-F SL-42M SL-42M-D SL-42M-F SL-53M SL-53M-D SL-53M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ A Standard Cut Alt Diamond Fine Cut Shear Cut SL-1M SL-1M-D SL-1M-F SL-2M SL-2M-D SL-2M-F SL-3M SL-3M-D SL-3M-F SL-3NFM SL-4M SL-4M-D SL-4M-F SL-4NFM SL-6M-D SL-6M-F SL-6NFM SL-7M SL-7M-D SL-7M-F - 3mm Shank (Extended Length) D¹ D² L² L¹ A Standard Cut Alt Diamond Fine Cut SL-42L76M SL-42L76M-D - - Shear Cut 6mm Shank (Extended Length) D¹ D² L² L¹ A Standard Cut Alt Diamond Fine Cut Shear Cut SL-2L6M-F SL-3L6M SL-3L6M-D SL-3L6M-F SL-4L6M SL-4L6M-D SL-4L6M-F - P103 Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 100

103 Edgehog Carbide Type M Cone SM D2 3mm Shank (Standard Length) D¹ D² L² L¹ A D 3 Standard Cut Alt Diamond Fine Cut SM-45M SM-45M-D SM-45M-F SM-41M SM-41M-D SM-41M-F SM-42M SM-42M-D SM-42M-F SM-43M SM-43M-D SM-43M-F SM-53M SM-53M-D SM-53M-F SM-51M SM-51M-D SM-51M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ A D 3 Standard Cut Alt Diamond Fine Cut Shear Cut SM-1M SM-1M-D SM-1M-F SM-2M SM-2M-D SM-2M-F SM-3M SM-3M-D SM-3M-F SM-4M SM-4M-D SM-4M-F SM-5M SM-5M-D SM-5M-F SM-6M SM-6M-D SM-6M-F - 3mm Shank (Extended Length) D¹ D² L² L¹ A D 3 Standard Cut Alt Diamond Fine Cut Shear Cut P SM-42L76M SM-42L76M-D - - Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 101

104 Edgehog Carbide Type N Inverted Cone SN D2 L 2 (Nominal) D1 (Nominal) A +/-1 (Reference) L 1 (Nominal) 3mm Shank (Standard Length) D¹ D² L² L¹ A Standard Cut Alt Diamond Fine Cut SN-41M SN-41M-D SN-41M-F SN-42M SN-42M-D SN-42M-F SN-53M SN-53M-D SN-53M-F SN-51M SN-51M-D SN-51M-F - Shear Cut 6mm Shank (Standard Length) D¹ D² L² L¹ A Standard Cut Alt Diamond Fine Cut SN-1M-D SN-1M-F SN-2M SN-2M-D SN-2M-F SN-4M SN-4M-D SN-4M-F SN-6M SN-6M-D SN-6M-F SN-7M-D SN-7M-F - Shear Cut P103 Note: 12.0mm and above are available with an 8.0mm shank on request as a non-stock standard. 102

105 Technical Data Carbide Burr Fluting Chart Burr Ø Number Of Flutes ( ± 10% ) Standard Cut Fine Cut Shear Cut Recommended Operating Speeds Burr Diameter Ø mm Operating Speed RPM From To * ** ,000 90, ,000 45, ,000 30, ,000 22, ,000 18, ,500 15,000 The speed guidelines above are general recommendations. Speeds may require adjusting based on material and application. * Except SL-4NFM - 6 Flutes ** Except SD-6NFM, SE-6NFM and SF-6NFM - 10 Flutes. Alternate Diamond Grind - LH Fluting 40% of RH Fluting Diamond Grind - LH Fluting 80% of RH Fluting. Burr Application By Material Material Standard Cut Alt Diamond Cut Fine Cut Shear Cut Aluminium - Brass, Bronze, Copper - - Carbon Cast Iron Fibreglass Hard Rubber - - Magnesium Masonite - - Plastics - - Steels HRc - Steels, Alloy Steels - - Nickel/Chrome Steels - - Stainless Steels - Steel Weldments - - Titanium - - Wood Zinc

106 Carbide Problems and Solutions Possible Causes Excessive Force Shank Friction With Workpiece Worn Burr Incorrect Collet Location Worn Grinder Bearings Poor Shank Straightness Unstable Workpiece Working in Soft Materials Cutting Abrasive Material Low Setup Rigidity Broken Brazed Joint Poor Burr Control Flutes Clogging Problem Excessive Vibration Poor Finish Poor Tool Life Possible Causes Problem Reduce Cutting Pressure Ensure Shank / Workpiece Clearance Replace Worn Burr Check Burr Location & Replace Collet if Necessary Check & Replace Grinder Bearings if Necessary Check Shank Straightness - Replace Burr if Necessary Improve Workpiece Stability Broken Brazed Joint Poor Burr Control Flutes Clogging Excessive Vibration Poor Finish Poor Tool Life Possible Causes Use a Coarser Cut Burr Use Lubricant or Anti-Sticking Agent Increase RPM Reduce RPM Make Lighter Cuts Change to a Finer Cut Burr Faster Feed Slower Feed Broken Brazed Joint Poor Burr Control Problem Flutes Clogging Excessive Vibration Poor Finish - - Poor Tool Life

Re-grinds & re-manufacture Special designs with a special service Sometimes, even our extraordinarily advanced tooling range can

remanufacture facility can provide the perfect solution for your needs.

create dedicated, application specific tooling that not only does the job, but is also manufactured to the excellent quality and

From precision drills, taps, milling tools and cutters for high performance composites, through to special punches, press tool

used in a diverse range of manufacturing environments.

In addition, for more than 30 years, we have provided a precision tool regrind, remanufacture and modification service to

$increased at a fraction of the cost of making a new tool.$

107 Re-grinds & re-manufacture Special designs with a special service Sometimes, even our extraordinarily advanced tooling range can t meet every need off-the-shelf, which is where Ashton Tools, our specialist custom tool design, production, regrind and remanufacture facility can provide the perfect solution for your needs. Whether you have a specialised requirement for a custom tool form, length or material, our team can help you design, develop and create dedicated, application specific tooling that not only does the job, but is also manufactured to the excellent quality and precision standards expected from M.A. Ford. From precision drills, taps, milling tools and cutters for high performance composites, through to special punches, press tool dies and rotary broaches, we have the expertise, facilities and experience to produce advanced special purpose tools, which are used in a diverse range of manufacturing environments. From agriculture to aerospace and motorsport to medical, we ve got it covered. In addition, for more than 30 years, we have provided a precision tool regrind, remanufacture and modification service to businesses in the UK and Europe, which allows worn tools to be revitalised and ensure that their productive working life can be increased at a fraction of the cost of making a new tool. Like all our precision solutions, our regrinding service is managed and carried out by highly skilled manufacturing professionals to ensure that every customer receives the same high quality support and service that has been a key factor in why Ashton Tools customers keep returning. For further information please contact: Tel: +44 (0) Royds Farm Road, Leeds, West Yorkshire, LS12 6DX, UK Tel: +44 (0) sales@ashtontools.co.uk

108 Where high performance is the standard M.A. Ford Europe Ltd. Unit 38, Royal Scot Road Pride Park, Derby DE24 8AJ United Kingdom Also available: Phone: +44(0) Fax: +44(0) Re-grinds & re-manufacture Distributed by:

M.A. Ford Where high performance is the standard. Phone: or

M.A. Ford Where high performance is the standard. Phone: or For more than 95 years, M.A. Ford has been at the cutting edge of tooling design and manufacturing and has developed an enviable global reputation for performance and precision in advanced solid carbide