Outotec Non-ferrous Solutions

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1 Outotec Non-ferrous Solutions Metallienjalostuspäivät Taneli Salervo

2 Non-ferrous Solutions Plants Concentrators Hydrometallurgical Plants Smelters Precious Metals Plants Process Equipment Grinding Mills Flotation Cells & Reactors Thickeners Physical Separation Equipment Filters Analyzers & Automation Tankhouse Machinery

3 From Ore To Refined Metal

4 Optimizing Outotec s Process Solution Outotec Research Center - ORC Raw material analyses & characterization Laboratory tests for grinding, thickening and flotation Laboratory tests for leaching, precipitation, solvent extraction and electrowinning/refining Corrosion analyses & troubleshooting oot Environmental tests and measurement services Eight laboratories Two laboratories for bench scale pilots Industrial scale demo plant Leaching reactors at hydrometallurgical demo plant Leaching reactors at hydrometallurgical demo plant, Pori, Finland

5 Grinding Mills Outotec is one of the three largest mill suppliers in the world, over 1,000 mill installations ti since 1940 Largest mill drive is 14,000 kw (3 pcs) Outotec Ball, SAG, AG, Pebble, Scrubbers, Rod mills Outotec mills have renowned reputation for reliability, safety and performance Outotec specializes in providing truly customized mills, with maximum flexibility Full service provider testwork, design, installation, commissioning, maintenance, spare parts, optimization, retrofits

6 Flotation 40 year history in flotation Global market leader Approximately 5000 units installed Proven metallurgical performance for all flotation applications Offering Outotec TankCell e-series, m 3 Outotec SkimAir tph Outotec OK-R & Outotec OK-U, 1,5-38 m 3 Continuous R&D resulted to superior metallurgy with excellent energy efficiency i Recent developments Outotec TankCell e300 Outotec FloatForce mechanism FlowBooster

7 Thickeners Over 1600 installations worldwide since 1987 Outotec is a global leader in the design, fabrication and supply of thickening, paste thickening and clarifying solutions to the mineral, chemical and waste water treatment industries Outotec Conventional Thickeners & Clarifiers Outotec High Rate Thickeners Outotec t High Compression Thickeners Outotec Paste Thickeners Outotec Solid Contact Clarifiers Outotec t Lime Saturators t Mining, water treatment, chemical, food, waste water, paper & pulp.

8 Physical Separation Gravity Concentration Spiral concentrators Floatex Density Separators Magnetic Separation Permenant rare-earth magnetic separators SLon VPHGMS Cryofilter superconducting magnetic separators Electrostatic Separation High-tension electrostatic separators

9 Filtration Larox- Leading innovator, developer and supplier of full service solid-liquid separation products and solutions for the process industries utilizing wet-processing in their production. Over 100 year history in filtration Global l market leader Over 2000 units installed Technologies include: Automatic pressure filters Horizontal vacuum belt filters Vacuum disc and drum filters Filter presses Polishing filters Ceramic disc filters The major product names: Larox, Ceramec, Hoesch, Pannevis,Scheibler

10 Outotec Leaching Processes

11 OKTOP Reactor Family

12 Outotec Solution Purification Process

13 Outotec VSF Solvent Extraction DOP- Dispersion Overflow Pump Spirok Mixers World s largest Cu SX plant uses VSF SX technology and has design dispersion flow of 7000 m 3 /h in mixer- settler unit Outocompact Settler

14 Outotec Electrorefining/-winning Process Tankhouse machinery and automation for copper electrorefining Electrowinning technology, plants and equipment for copper, nickel and zinc

15 Outotec Smelting FLASH SMELTING KALDO AUSMELT PRIMARY COPPER SECONDARY COPPER COPPER MATTE PRIMARY NICKEL NICKEL MATTE PRIMARY LEAD SECONDARY LEAD PRIMARY TIN LEAD/ZINC RESIDUES PRECIOUS METALS WASTE PROCESSING SLAG TREATMENT ANODE CASTING

16 Flash Smelting and Flash Converting Today more than 50% of the world s primary copper and nickel are produced with Flash Smelting and Flash Converting Outotec Direct Blister Flash Smelting Process is the only proven technology, which produces blister copper directly in one stage Outotec Direct Nickel Flash Smelting Process is a continuous Flash Smelting operation for nickel production, eliminating the need for converters

17 Kaldo Technology Low consumption of energy Commercial operation since 1976 Excellent environmental performance Furnace totally enclosed inside the plantexcellent working conditions Experience from a wide range of raw materials Lead concentrates (sulphide- and carbonate-) Copper concentrates Lead dusts Leach residues Lead battery scrap Drosses Low grade copper scrap Electronic scraps Slimes from electrolytic copper refining Cu/Ni matte Minimum of pre-treatment

18 Ausmelt TSL Technology Suitable for batch or continuous processing operations Competitive in terms of both capital and operating costs Potential to render otherwise unviable small scale projects more economically feasible through targeted, simplified equipment selection Relatively l simple smelter plant configuration and furnace system Small footprint allows for ease of retrofit into existing smelters Environmental best practice - tightly sealed furnace system operated under negative pressure

19 Automation PRIMARY SAMPLERS PSI 300 PSI 500 MillSense Chena Froth Master Cell Station COURIER SL COURIER HX PROSCON ACT Expert systems State 1 State 2 State 3 State 4 Delay Delay Delay Delay Control Actions Control Actions Control Actions Control Actions Control Interval Control Interval Control Interval Control Interval PROSCON plant automation ENGINEERING & COMMISSIONING TRAINING AFTER SALES SERVICES 19

20 Major orders in 2008 & 2009 Modernization of KGHM's copper flash smelting furnace, Poland Copper recovery plant to Pueblo Viejo s gold mine,, Dominican Republic 16 million Concentrator expansion for Yara, Finland 28 million illi 10 million Flotation Fl t ti cells ll and thickeners for Polymetal, Russia Several service contracts in Chile and Canada 15 million Flash smelting technology to Zijin Copper Co, Ltd., China Thickening technology to Toromocho project in Peru 11 million 7 million Copper SX-EW plant for SPCC, Peru Engineering and smelter technology to Iran Outotec offices 10 million USD 150 million (over 90 million)