High performance alloys and components. for Aerospace Industry

Transcription

1 High performance alloys and components for Aerospace Industry

2 Copper alloy Materials & Components Processes Semi-continuous and centrifugal casting Extrusion Forging Drawing Heat treatment Machining Non-Destructive Testing Products Round bars from 10 to 400 mm OD Hollow bars from 50 mm OD Flats, squares and hexagons Discs up to 600 mm dia Rings (from 10 mm to 600 mm OD) and blank bushings Fully machined parts including NDT s and surface treatment according to NADCAP requirements Bearing cages

3 Forgings (Aluminium, Special steels, Inconel, Titanium) Processes Open-die forging Closed-die forging Ring rolling Heat treatment Machining Non-Destructive Testing Products Bearing cages Casings Drag braces Gears Rolled rings Structural parts Torque tubes Torsion links Turbine shafts

4 Wires, Strips and Cables (Copper and Nickel alloys) Processes Continuous and semi-continuous casting Extrusion Drawing Cold and hot rolling Slitting Products Cables and stranded Wires for Power systems Strip for hermetically sealed relays Rod and Wire for connectic ferrules Ferrule electrical contacts Connector shells Fasteners and rivets Strip for heat exchanger fins

5 Discover our aerospace products Control Systems Doors & Hatches Main structure Wing flap Systems Engine Landing gear Breaking system Wing flap Systems Breaking system Doors & Hatches Main structure Control Systems Landing gear Engine For more than 50 years, Lebronze alloys has been the international reference for special copper alloys dedicated to the Aerospace industry. Nowadays, our Group has become a leading solution developer in 45 countries to all major aircrafts, helicopters and space launchers, and holds the largest number of approvals for special steels, aluminium alloys, titanium alloys, superalloy parts and copper alloys. When it comes to civil or defense applications, to OEM s or MRO s, Lebronze alloys is providing a full range of high mechanical alloys from semi-finished products to machined components used in all systems and equipment and complying with all international standards.

6 Copper & Nickel alloys Mechanical properties Physical properties Tensile strength Yield strength 0,2% offset or 0,5% E.U.L. Elongation 5,65 S Hardness Alloy Standards / Nearest international standards Nominal composition % Density Electrical conductivity %IACS Electrical resistivity at 20 c μωcm Thermal conductivity 20 to 200 c W/mk Coefficient of expension 20 to 200 c x 10-6/ K Relative magnetic permeability Young s modulus kn/ mm2 Size and condition Mpa ; * = Mpa ksi ; * = ksi Mpa ksi % HB HRB HRC COPPERS (>99% Cu) CUPROFOR UNS C15600 Cu : remainder Co: 0.29 P : 0,095 8,9 85 2, ,7 140 strip: 0,05 thickness 3,5 mm 3 width 350 mm TL5 temper (TRE) wire: 1 Ø 12 mm TL5 temper (TRE) HIGH COPPER ALLOYS (>96%Cu) discs 200 Ø 400 mm 7,9 in. Ø 15,7 in plate 25 thickness in. thickness 10 in CB2 CuBe2 ASTM B196 : C AMS 4533 : C17200 AMS 4535 : C17200 RWMA class 4 QQC 530 DIN 17666, DIN wn NFL EN CW 101C Be: 1,9 Co: 0,3 8, , rods 19,05 Ø < 50,8 mm 0,75 in. Ø < 2 in. TER condition rods 50,8 Ø 76,2 mm 2 in. Ø 3 in. TER condition rods 19,05 Ø 150 mm 0,75 in. Ø 5,9 in. TR condition rods 19,05 Ø 150 mm 0,75 in. Ø 5,9 in. T condition Rings TR condition NS5 CuNi2Si DIN wn DIN w DIN cl A3.2 NFL ISO 1187 EN 12163, EN 12167, EN 12420, EN CW111C DTD 498 Ni: 2,3 Si: 0,6 8,8 38 4, , section 1000 mm2-1,55 in. TR temper <section 2800 mm² - 1,55 in.² <section 4,3 in.² TR temper 2800 <section mm² - 4,3 in.² <section 93 in.² TR temper section> mm² - section > 93 in.² TR temper C 97 CuPb1P UNS C19160 Pb:1,0 Ni: 1,0 P: 0,2 8,9 > wire: Ø 1-14 mm rods: Ø 1-10 mm C 98 CuPb1P UNS C19140 Pb: 0,5 Ni: 1,0 P: 0,2 8,9 > wire: Ø 1-14 mm rods: Ø 1-10 mm C 99 CuPb1P UNS C18700 Pb: 1,0 Ni: 0,01 8, non magnetic 115 wire: Ø 1-19 mm rods: Ø 1-10 mm UNLEADED BRASSES (Cu-Zn) ZA4 CuZn23Al4MnFeNi NFL14708 Zn: 23 Al: 5 Mn: 2,5 Fe: 2 7, , ZA9 CuZn19Al6MnFe NFL Zn: 18 Al: 7 Mn: 5,5 Fe: 3,5 7, ,2 110 section 2000 mm² - section 3,1in.² section > 2000 mm² - section > 3,1 in.²

7 Copper & Nickel alloys Mechanical properties Physical properties Tensile strength Yield strength 0,2% offset or 0,5% E.U.L. Elongation 5,65 S Hardness Alloy Standards / Nearest international standards Nominal composition % Density Electrical conductivity %IACS Electrical resistivity at 20 c μωcm Thermal conductivity 20 to 200 c W/mk Coefficient of expension 20 to 200 c x 10-6/ K Relative magnetic permeability Young s modulus kn/ mm2 Size and condition Mpa ; * = Mpa ksi ; * = ksi Mpa ksi % HB HRB HRC LEADED BRASSES (Cu-Zn-Pb) LBU CuZn39Pb2 NFL14710 NFA EN CW612N ISO 426 DIN WN Zn: 39 Pb: 2 Sn: 0,5 8, section 2000 mm² - section 3,1 in.² 1/2 hard temper section > 2000 mm² - section> 3,1 in.² 1/2 hard temper PHOSPHOR BRONZES (Cu-Sn-P) BE10 CuSn8,5P DIN17662 WN EN CW453K NFL14703 ISO427 DTD 265 A QQB 750 D BS 2874 PB 104 SAE J 461 CA 521 Sn:8 P: 0,2 8, section mm² - section 38,75 in.² /2 hard temper hard temper SILICON BRONZES (Cu-Si-Sn) SI45Z CuSi3Fe2Zn3 AMS4616 Si: 3 Zn: 3 Fe: 1,5 8,6 8 21, ,5 110 cold worked temper H as manufactured temper M COPPER NICKELS (Cu-Ni-Fe) SICLANIC S din n EN 1654 CW111C Cu : remainder Ni : 2,5 Si : 0,6 8,9 43 4, strip : 0,05 thickness 3,5mm 3 width 350 mm TH4 temper wire : 1 Ø 12 mm TH4 temper DECLAFOR Ni : 7,5 Si : 5 Te 8,8 13 4, rod : 1 Ø 10 mm TDX temper rod : 1 Ø 10 mm THX temper NICLAL 30 Fe A S T M B UNS C71500 Ni :31 Fe:0.8 Mn:0.8 8,85 4, ,2 155 strip : 0,05 thickness 3,5mm 3 width 350 mm Annealed temper CONSTANTAN 45 DIN Wr Cu : remainder Ni :44 Mn:0.8 8,85 3, strip : 0,05 thickness 3,5mm 3 width 350 mm Annealed temper NICLAFOR 1000 A S T M B UNS C72700 Ni : 9 Sn : 6 8, ,3 53,6 17, strip : 0,05 thickness 3,5mm 3 width 350 mm TH4 temper wire : 1 Ø 12 mm TH4 temper 1000/ / / / rod : 1 Ø 12 mm TD4 temper 780/ / section 2000 mm² - 3,10 in² K5 CuNi14Al NFL14702 Ni: 14 Al: 3 8, , mm² < section mm²- 3,10 in² < section 17 in² section > mm² - section > 17 in² section 180 mm² - 0,3 in² K7 CuNi14Al LN 9468 WL 2, Ni: 14,5 Al: 2,5 Fe: 1 8, , mm² < section 2000 mm²- 0,3 in² < section 3,1 in² 2000 mm² < section mm²- 3,10 in² < section 20 in² NICKEL SILVERS (Cu-Ni-Zn) ARCAP AP1D UNS C76390 Ni : 25 Zn : 11,5 Pb 8,8 4, rod : 1 Ø < 29 mm Hard temper rod : 29 Ø 43 mm Hard temper Casting Structure

8 Copper & Nickel alloys Mechanical properties Physical properties Tensile strength Yield strength 0,2% offset or 0,5% E.U.L. Elongation 5,65 S Hardness Alloy Standards / Nearest international standards Nominal composition % Density Electrical conductivity %IACS Electrical resistivity at 20 c μωcm Thermal conductivity 20 to 200 c W/mk Coefficient of expension 20 to 200 c x 10-6/ K Relative magnetic permeability Young s modulus kn/ mm2 Size and condition Mpa ; * = Mpa ksi ; * = ksi Mpa ksi % HB HRB HRC ALUMINIUM BRONZES (Cu-Al-Ni-Fe-Si-Sn) nominal thickness 1 in AMS 4881 AMS 4881 ASTM B271 C95520 Al: 11 Fe: 5 7, ,5 125 nominal thickness > 1 in. separatly cast specimen nominal thickness > 1 in. specimen from any area of casting nominal thickness 1 in ,5 9 AMS4880 AMS 4880 C95510 Al: 10 Fe: 3 7, ,3 125 nominal thickness > 1 in. separatly cast specimen nominal thickness > 1 in. specimen from any area of casting , rods 16 Ø 18 mm CA104 CuAl10Ni5Fe4 BS B23, BS 2874 DTD 197 Al: 10 Fe: 4,5 Mn: 0,5 7, ,5 125 rods 18 < Ø 80 mm rods Ø > 80 mm tubes 50 Ø 80, thickness 10 mm tubes, rings, discs Ø > 80 mm, thickness 10 mm NCS CuAl11Ni5Fe5 NFA NFL DIN WN DIN WN EN 12167, EN 12163, EN CW308G Al: 11 Fe: 5 7, , condition AMS4590 AMS4590 ASTM B150 : C63020 Al: 11 Fe: 5 7, Ø 25,4-0,75 in. Ø 1 in ,4 < Ø 50,8-1 in. < Ø 2 in ,8 < Ø 101,6-2 in. < Ø 4 in VNC CuAl10Mn7Fe2 Al: 9 Mn: 7 Fe: 2,5 7, NC4 CuAl10Ni5Fe4 ASTM B124- B150- B171: C63000 SAE J 463 CA 630 AMS 4640: C63000 DIN 17665, wn DIN 17672, wn NFL ISO 428 et 1338 NFA EN 12420, EN 12163, EN 12165, EN CW307G Al: 10 Fe: 4 Mn: 0,5 7, ,5 125 as manufactured temper M rods 12,7 Ø 25,4 mm - 0,5 in. Ø 1 in. HR50 temper rods 25,4 < Ø 50,8 mm - 1 in.< Ø 2 in. HR50 temper rods 50,8 < Ø 76,2 mm - 2 in. < Ø 3 in. HR50 temper Rods 76,2 < Ø 254 mm - 3 in.< Ø 10 in. HR50, TQ50 temper tubes Ø 50 mm - 2 in., thickness 10 mm - 0,4 in. HR50,TQ50 temper to to to to NICKEL ALLOYS NICKEL 206C DIN Wr Ni 99,6 C: 0,02 % max 8, , ,3 210 strip : 0,05 thickness 3,5mm 3 width 350 mm Annealed temper NICLAL 400 ASTMB127 N04400 Cu: 32 Ni :63 max Mn:2 max Fe: 1,7 8,83 3, ,9 179 strip : 0,05 thickness 3,5 mm 3 width 350 mm Annealed temper wire : 1 Ø 12 mm Annealed temper

9 Alloys for forgings Mechanical properties Physical properties Tensile strength Yield strength 0,2% offset or 0,5% E.U.L. Elongation 5,65 S Hardness Alloy Standards / Nearest international standards Nominal composition % Density Electrical conductivity %IACS Electrical resistivity at 20 c μωcm Thermal conductivity 20 to 200 c W/mk Coefficient of expension 20 to 200 c x 10-6/ K Relative magnetic permeability Young s modulus kn/ mm2 Size and condition Mpa ; * = Mpa ksi ; * = ksi Mpa ksi % HB HRB HRC ALUMINIUM ALLOYS 2618 AlCu2Mg1,5Ni1Fe 2,76 xxx 0, ,3 xxx 75 T > 115 > 65 xxx 6082 AlSiMg1Mn0,5 2,71 xxx 0, ,5 xxx 69 T > 95 > 52 xxx 7050 AlZn6CuMgZr 2,83 > 38% 0, ,5 xxx 71,5 T > 135 > 74 xxx 7075 AlZn5,- 5Cu1,5Mg2,5 2,8 > 38% 0, ,5 xxx 71,5 T > 135 > 74 xxx TITANIUM ALLOYS TA6V TiAl6V4 4,43 xxx 0,17 6,7 9 xxx 110 Austenitized / Tempered xxx xxx xxx SUPERALLOYS grade 2 (20 C) xxx xxx xxx Inco 625 NiCr22Mo9Nb 8,4 xxx 0,129 9,8 13 xxx 206 grade 2 (600 C) < 255 xxx < 25 grade 2 (700 C) xxx xxx xxx Tempered (20 C) > 360 xxx > 39 Inco 718 NiCr19Fe19Nb- 5Mo3 8,2 xxx 0, ,5 xxx 199 Tempered (600 C) > 350 xxx > 38 Tempered (700 C) > 340 xxx > 36 SPECIAL STEELS 17-4Ph X5CrNiCuNb16-4 7,8 xxx xxx xxx 10,4 xxx 200 H xxx xxx xxx 15-5Ph X5CrNiCu15-5 7,8 xxx xxx xxx 10,4 xxx 200 H xxx xxx xxx 316L X2CrNiMo ,9 xxx 0, ,8 xxx xxx xxx xxx Quality All our certifications and approvals are available on

10 Lebronze alloys Group was born from the integration of different companies specializing in development and production of technical high performance alloys components : copper alloys, nickel alloys, but also aluminium alloys, specialty steels, stainless steels, titanium and nickel superalloys. Thanks to a multidisciplinary know-how, the Group provides innovative solutions to all major industries such as Aerospace, Power, E-mobility, Oil & Gas, Railway but also in sectors manufacturing smaller equipment and products. Our 14 production facilities and 1,300 employees manage a unique range of metal processing technologies: continuous and semi-continuous casting, sand casting, die precision chill casting, centrifugal casting, extrusion, ring rolling, hot and cold rolling, drawing, open-die forging, hot stamping, closed-die forging, cold forming, machining, non-destructive testing, etc. The Group s commitment is to find appropriate and optimized solutions for every sector s requirements. Greer, SC Bornel Breteuil Custines Dangu Sélestat Suippes Taverny Pescheria Borromeo (IT) Lüdenscheid Siegen wolverhampton Xi an, China Rydzyna Hong-Kong Dongguan Suzhou Production site Sales office Joint-Venture