PRE FEASIBILTY REPORT FOR ENVIRONMENT CLEARANCE OF PROPOSED NEW PROJECT S. O. CHEMICALS (5 f Category) Proposed By: COREL PHARMA CHEM PVT. LTD. SURVEY NO. 473 & 481, BORISANA, KADI THOL ROAD, KADI, DIST : MEHSANA, GUJARAT (NG)-382 715, INDIA (M) 9825031692 /9377731692 E Mail: kirit@corelpharmachem.com/deepanpatel2000@gmail.com
EXECUTIVE SUMMARY M/s COREL PHARMA CHEM PVT. LTD. is a proposed project located at is planning to manufacture S.O. Chemicals @ total 2000 MT/Month located at Survey No. 473 & 481, Borisana, Kadi THOL Road, Kadi, Dist : Mehsana,, Gujarat (NG)-382715, The project falls under category A, section 5(f) of EIA notification 2006 and amendment thereof. The site is well connected with road and railway, nearest city Kadi and there is no national park, wildlife sanctuary, eco sensitive areas in surrounding 10 km radius. The project doesn t fall under CRZ boundaries. INTRODUCTION OF THE PROJECT BACKGROUND INFORMATION Identification of project and project proponent. M/s. COREL PHARMA CHEM PVT. LTD.is planning to manufacture S.O. Chemical @ total 2000 MT/Month located at Survey No. 473 & 481, Borisana, Kadi Thol Road, Kadi, Dist : Mehsana,, Gujarat (NG)-382715, M/s COREL PHARMA CHEM PVT. LTD. is promoted by Mr. Kiritbhai R. Patel. Brief description of nature of the project. The project falls under category A, section 5(f) of EIA notification September 2006 and amendment December, 2009. Hence Environmental Clearance is applicable to the proposed project. Need for the project and its importance to the country and or region This unit M/s. COREL PHARMA CHEM PVT. LTD. will be able to Mechanical Evaporator the demand of existing plant. The unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man-power surrounding the project site. In operation phase, the proposed project would require significant work force of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. This area is hometown of the project owner. This project is imported for domestic market and export market. It is big opportunity for export earnings. In our products has no competition with china and other Asian countries. Employment Generation (Direct and Indirect) due to the project
The proposed project will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population. In operation phase, the proposed project would require significant work force of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. PROJECT DESCRIPTION Type of project including interlinked and interdependent projects, if any. M/s. COREL PHARMA CHEM PVT. LTD. is planning to manufacture new project at Survey No. 473 & 481, Borisana, Kadi Thol Road, Kadi, Dist : Mehsana,, Gujarat (NG)-382715, 3.2 Location (map showing general location, specific location, and project boundary &project site layout) with coordinates. Coordinate of the Project: Point Latitudes Longitudes Mid Point 23 18 17.16 N 72 25 19.30 E Figure 1: Location
Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted.
Major factors involved in the selection of site are listed below: Proposed project site is in the Industrial Area which is declared as non critical area. The project site is located on level ground, which does not require any major land filling for area grading work. Proximity to Raw Material suppliers. Site is very well connected by road and railway. Availability of Power, Water, etc. Many industries located in this area. Size or magnitude of operation. The product details are given below: Table 1: Product Details Sr. No. Product name CAS No. MT/Month 1 Polymethacrylate dispersion 25212-88-8 400 2 Polymethacrylate powder 25212-88-8 200 3 Polyacrylate powder (by solvent method) 9003-01-4 400 4 Polyacrylate powder (by aqueous method) 11119-67-8 100 5 Polyacrylate dispersion 25035-69-2 600 6 Hydrogenated castor oil 400 61788-85-0 200 7 Hydrogenated castor oil powder 8001-78-3 100 Total 2000 3.5 Project description with process details (a schematic diagram, flow chart showing the project layout, components of the project etc. should be given) Please refer Form 1, Annexure II for process details. Raw material required along with estimated quantity, likely source, marketing area of final products, Mode of transport of raw Material and Finished Product. We shall procure the raw material from domestic market by roads. Finished Product will be transported using roadways. Please refer Form 1, Annexure IB for process details. 3.7 Resource optimization / recycling and reuse envisaged in the project, if any, should be briefly outlined. In this project water shall use in process, RO system and gardening. There shall be less waste water
generated. ETP shall provide for treatment of effluent having mostly inorganic salt and maintained the zero discharge system by providing mechanical evaporator. 3.8 Availability of water its source, Energy/power requirement and source should be given. Water Source: The source of water for the proposed project shall Mechanical Evaporator through ground water (Bore well). Total water requirement for the proposed project will be 129 KLD startup of maximum capacity. In this area ground water level is good. Electricity Requirement: Electricity shall be obtained from UGVCL Kadi. White Coal/ Briquettes shall be used as a fuel for Boiler. LDO will be Thermic Fluid Heater. Diesel will be used as a fuel for D.G set. The total power & fuel requirement for the proposed project are given below: Table 2: Source of Electricity Sr. No. Source Proposed Total 1. UGVCL Ltd. 500 kw 500 kw 2. D. G. Set (Stand by) 250 kw x 2 & 500 kw x 1 Table 3: Power & Fuel Requirement Detail of Power Sr. No. Electricity Total Source of Supply (kw) (kw) 1 500 500 UGVCL 1000 kw
Table 4: Power & Fuel Requirement Details of Fuel Sr. No. Type of Facility Fuel used in Quantity of Fuel 1 Steam boiler White coal / 300 kg/hr Briquettes 2 Thermic Fluid Heater - I L.D.O 40 Lit/hr 3 Thermic Fluid Heater - II L.D.O 40 Lit/hr 4 D.G. set 1 Diesel 40 Lit/hr 5 D.G. set 2 Diesel 40 Lit/hr 6 D.G. set-3 Diesel 80 Lit/hr 7 Hot Air Generator (Spray L.D.O 90 Lit / hr dryer) 8 Hot Air Generator ( Spin Flash Dryer) L.D.O 90 Lit / hr 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their Management/disposal. Waste Water generation & Management plan The total waste water generations from Industrial will be 13.0 KLD. The waste water shall generate mainly cooling tower, boiler blow down and plant process cleaning water. This waste water mainly contain salt. The effluent will be treated in ETP and treated effluent shall be evaporated in Mechanical Evaporator. 8 KLD Domestic effluents shall be disposed through septic tank & Soak pit. Details of water consumption and waste water generation are shown in Form 1, Annexure V. Table 5: Effluent Treatment Plant Sr. No. Name of Unit No. of Units Capacity in KL Collection Tank 2 15 Equalization Tank 2 10 Primary Settling Tank 1 15 Holding Tank 2 15 Sand Filter 1 - Carbon Filter 1 - Mechanical Evaporator 2 600 Lit/hr Sludge Drying Beds 2 Solid & Hazardous waste generation & Management plan
Hazardous waste generated from the process & maintenance. Empty drums and bags is hand over to authorize vender for further recycle. The Management of Hazardous waste will be done as per Hazardous Waste Management Rules 2008. Table No. 6 Details of Hazardous wastes Sr. Type of waste Quantity Category no (As per 2016 HSW Rules) 1 ETP Sludge 0.5 MT/Month 35.3 2 Used Oil 25 Lit/Year 5.1 3 Discarded containers (Will be calculated by us based upon raw material packing/storage details) 40 45 MT / Month 33.1 Management of Hazardous wastes Sr. No. Type of waste and category Source of generation 1 ETP waste Effluent treatment plant 2 Used Oil Lubrication of plant machineries 3 Discarded containers/ Barrels/ Liners Raw material section Collection Treatment Storage Disposal H.D.P.E Bags H.D.P.E carboys Solar drying Solid waste storage area with proper bag packing --- Solid waste storage area --- --- Solid waste storage area Collection. Storage, Transportation, Disposal at TSDF site. Collection. Storage, Transportation & Disposal by selling to Registered Recycler or reused as lubricant in plant. Collection. Storage, Decontamination, Transportation & Disposal to authorized recycler or return back to suppliers.
SITE ANAYSIS Connectivity. Site is very well connected by road and railway. Availability of water, power, etc. Sr. No. Table7: Environment Settings Particulars Details Distance (km) 1 Nearest Village Borisana 2.0 KM 2 Nearest Town / City Kadi 7.0 KM 3 Nearest Railway Station Kadi 7.0 KM 4 Nearest Hospital Kadi 7.0 KM 5 Nearest Highway Kadi-Mehsana 18 KM 6 Nearest Airport Ahmedabad 57 KM 7 Nearest Water Body Khari River/Sabarmati 52 KM Land Form, Land Use and Land Ownership Land Form: Industrial Estate Land. Land use: Industrial purpose for proposed project of manufacturing of Resins. Land Ownership: Private land, M/s. COREL PHARMA CHEM PVT. LTD. is promoted by Mr. Kiritbhai R. Patel. Google Map (along with map). The goggle map of the area shall be provided at a later stage. Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wildlife sanctuary, eco sensitive areas, water bodies (distance from HFL of the river),crz. There is no forest, national park, wildlife sanctuary, eco sensitive areas insurrounding10 Km of the plant boundary. CRZ is not applicable to the project.
Existing Infrastructure This is proposed project activities on there is only open land. Soil Classification NA proposed project is in industrial area. Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided. PLANNING BRIEF Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: IND (II). Land use planning (break up along with green belt etc.) Table 8: Land Use Planning Sr. No. Details of Land Area For Proposed Plant (m 2 ) 1 Net Plot Area 56129 1 Main plant Building (Production Area) 7775 2 Storage Area for Raw Materials 1500 3 Storage Area for Finished Materials 560 4 Storage Area for Solvent Storage 900 5 Utility area (Boiler & Cooling Tower) 620 6 Administration buildings 625 7 Labour room, Canteen & Security 750 8 Other & Open space / Road 24499 9 Green belt Area 18750 10 ETP 150 Total Area 56129 Assessment of Infrastructure Demand (Physical & Social) On the basis of the preliminary site visit, the infrastructure demand in the villages was assessed on the basis of need and priority. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project activity.
5.5Amenities/Facilities Proper site services such as First Aid, Canteen, Drinking Water, Maintenance Workshop, etc. will be provided to the workers. It is proposed to construct one room for labor. PROPOSED INFRASTRUCTURE Industrial Area (Processing Area) Net Area: 56129 m 2. Green Belt Total 18750 square meters land area at proposed site for green belt and plantation. Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. Connectivity (Traffic and Transportation Road/Rail/Metro/Waterways etc) Road and railways are very close to the working site. There is no proposal to make any new kind of connectivity. Drinking water Management (Source &Supply of water) Water for drinking and domestic will be 10 KLD, which will be met through bore well. Sewerage System Domestic waste water will be disposed septic tank followed by soak pit. Industrial Waste Management We shall treat the industrial effluent in proposed ETP and treated effluent will be evaporated by Mechanical Evaporator and maintained the zero discharge. The solid waste shall dispose to active TSDF site. Solid Waste Management It is proposed that the total wastes from evaporation and ETP will be disposed to the TSDF site. The other used oil and discarded containers will be disposed by registered recycler. Power Requirement & Supply/Source Electricity shall be obtained from UGVCL Ltd. The total power requirement for the proposed project is 500 HP.
REHABILITATION AND RESETTLEMENT (R & R) PLAN Not Applicable PROJECT SCHEDULE &COST ESTIMATES Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction after getting environmental clearance and consent to establish. project. Estimated Project cost along with analysis in terms of economic viability of the Total Project Cost for proposed project activity is Rs. 17.5250 crores. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. The project will be prove time by time for beneficial to the people as the company progress and expands its activity. By CSR activity company management will committed to improve infrastructural facilities for the local people like Educational facilities, Medical facilities, and Transportation facilities etc. as well the local people especially tribal population will be taken as employers which will improve the socio economic environment of the area. ***********************************
ENCLOSURE: I MANAGEMENT AND DISPOSAL OF WASTE STREAM TO BE GENERATED FROM SPILLAGE, LEAKAGES ETC. Management and disposal of waste stream to be generated from spillage: Sr. No. Scenario Vulnerability zone Remarks 1. Spill of LDO Area close to Isolate the area immediately and ensure no ignition source spill area comes near by. Reclaim the material if possible or cover the spill with sand/mud/foam. 2. Liquid Confined area Spillage to be collected in dyke area and transfer to the leakage/spilla separate drum for reuse purpose. Fresh air ge in confined space inlet/ventilation system to be fully opened. Ventilation exhaust of vapors Impervious flooring will be done at manufacturing process and materials storage area. The preventive maintenance was planned and carried out as per plan to avoid the failure of valve, pipe lines and other component of transferring line. The spillage will be confined to the dyke area underneath the vessel. The resultant splash of the above chemicals will result in exposure of toxic chemicals to employees. The spillage materials will collect and reuse in process again. ENCLOSURE: II SAFETY DETAILS / PROVISIONS FOR VARIOUS HAZARDOUS CHEMICALS MSDS of all the chemicals will be available at the plant site. We will follow all the specific / general safety provision as per the MSDS. Proper earthling connections for the all the equipments, i.e. lines and similar operations will be given. All the drums transferring will be done after providing the suitable earthing, and with transferring hose and dip pipe separately. For opening the bunks of the drums the company will use wooden opener or non sparking tools only. Utmost care will be taken to avoid source of spark or shifting of drums, when flammable chemicals transferring are on.
Drum trolley will be used for shifting of drums from one place to another place. ENCLOSURE: III OCCUPATIONAL HEALTH HAZARDS FROM THE PROPOSED MANUFACTURING ACTIVITIES AND PROPOSED MEASURES TO PREVENT THEM. Company has planned all the necessary control measures for no health hazards to the workers and to keep the risk of accidents to a minimum from the proposed manufacturing activities. Storage & Handling of Hazardous Chemicals: Storage of hazardous chemicals will be kept as minimum as possible. All drum / barrels with hazardous chemicals have labels indicating the contents and warning of the hazard. Necessary information on safe handling and first aid measures will be available on the label. Workers dealing with hazardous chemicals will be trained on health risk and safe handling. Exposures to hazardous chemicals will be minimized. Hazardous chemicals will be transferred through closed piping system. We will provide separate storage section for storage of hazardous and non hazardous raw materials. Process Vessel and other Equipment related: Checking of process vessels and equipment will be carried out regularly. Records related to maintenance and its planning schedules will be maintained. Fire related: Overhead water storage tank with adequate capacity will be provided. Emergency power supply through DG set. Fire extinguisher will be provided. Contact numbers of nearest fire agency will be provided. Electrical related: Checking of all earthling, wiring & connection will be carried out regularly. Safety related: Adequate types of personal protective equipment will be provided and also safety training will be provided. Emergency shower and eye wash station will be available at the worksite. Arrangement for 24 hr medical facilities by contact with nearest health care center / hospital. Pre employment medical check up and annual medical check - up will be carried out and its records will be maintained. Monitoring of occupational hazards like noise, ventilation, chemical exposures etc will be carried out regularly and its records will be maintained.