Engineered Composite Solutions
Dual Laminates INDUSTRIES SERVED: Chemical Processing Pulp and Paper Food Processing Pharmaceutical Steel Industry Mining Power Generation
MA - Product Line CAPABILITIES Pipe & Fittings Manufacturing FLUOROINATED ETHYLENE PROPYLENE (FEP) POLYVINYLIDENE FLUORIDE (PVDF) PERFLUOROALKOXY (PFA) ETHYLENE CHLOROTRIFLUORO ETHYENE (ECTFE) POLYPROPYLENE (PP) HIGH DENSITY POLYETHYLENE (HDPE) POLYVINYL CHLORIDE (PVC) CHLORINATED POLYVINYL CHLORIDE (CPVC) CONVENTIONALLY FLANGED OR FLANGELESS DESIGN AVAILABLE IN DIAMETER 1.5 TO 72 RATED AT 25 PSI TO 150 PSI DUAL CONTAINED PRE-INSULATED Non Metallic Resources offers a full inventory of piping solutions:
Dual Laminates SEAMLESS/BONDED DUAL LAMINATES BONDED DUAL LAMINATE PIPING ADVANTAGES: 1. FULL VACUUM RATING: @ ELVEVATED TEMPERATURES In LARGE DIAMETER 2. PERMEATION: LOWER Permeation rates PREVENTS Internal Corrosion 3. Environmental: NO WEEP HOLES Reduces Fugitive Emissions
Dual Laminate Advantages Eliminating Flanges = Reducing Leak Points Conventionally Flanged Lined Steel Design: Minimally Flanged Design:
Joining Methods: Eliminating Flanges Flange-less less Design Only where connection points are needed (example: Valve, Pump, Termination Points, etc.) ADVANTAGES: Minimize Fugitive Emissions Reduced Flange Monitoring Single Source Liability Cost Savings DISADVANTAGES: Limited Retrofit Capability Custom System 3 Options for Flangeless Installation: 1. Turnkey 2. Weld Assist 3. Onsite Training
CASE HISTORY- Flanged System 6768 2 HYDROCHLORIC ACID TRANSFER LINE 35% HCL TRANSFER LINE 100PSI @ 120 F OPERATING 2000 + DUAL LAMINATE CONSTRUCTION MINIMALLY FLANGED DESIGN WITH 40 SPOOL LENGTHS ANSI DIMENSIONS / BOLT UP TO EXISTING LINED STEEL DARK BLUE UV GELCOAT FOR COLOR CODE
7329 CASE HISTORY (2) BROMINE EXTRACTION OVERHEAD PIPING 24 24-2 2 SEAMLESS PIPING SYSTEM 100 MIL FEP THERMOPLASTIC LINER ALTERNATIVE MATERIAL: TITANIUM +2 PSIG/FULL VACUUM @ 230 F SHOP FABRICATED MINIMALLY FLANGED DESIGN FIELD INSTALLATION ASSISTANCE THERMAL STESS ANALYSIS ORANGE COLOR CODE
7818 Case History CAPITAL REPLACEMENT CHEMICAL WASTELINE Replacement of 5000 of 10 Carbon steel piping ENGINEERING, MANUFACTURING, INSTALLATION PACKAGE PREMIUM VINYL ESTER STRUCTURE MINIMALLY FLANGED DESIGN DESIGN CONDITIONS FULL VACUUM TO 150 PSI
7818 SULFURIC ACID SEWER SYSTEM ENGINEERING, MANUFACTURING, INSTALLATION PACKAGE PARTIAL UNDERGROUND INSTALLATION 2500 OF 16 AND 8 PIPING INSTALLED INCULDING 4 Fluoropolymer LINED MW ZERO LOST WORK TIME MINIMALLY FLANGED DESIGN
3 SULFURIC ACID TRANSFER SYSTEM 92% 92%-98% 98% SULFURIC ACID PIPING Fluoropolymer Liner / PREMIUM VINYL ESTER STRUCTURE 150PSI RATING @ 300 F FLANGELESS DESIGN TURNKEY PROJECT IN SERVICE SINCE 1995
Capital Why Dual Laminate Piping? i SAVINGS: Capital and Maintenance Costs 1. Installation: ti Less Heavy Equipment Less Labor Expedited Overall Installation Time System Design and Support CRITICAL 2. Painting! Eliminates Need for Painting Programs Color Code Process Lines Environmental Improvements 3. Environmental Impact: Fugitive Emissions Flange Monitoring Infrastructure Improvements
Engineered Composite Solutions