HEAVY-DUTY CAPPED SEAL

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HEAVY-DUTY CAPPED SEAL Featuring special anti-extrusion technology TECHNICAL DETAILS The Hallite Capped T seal is a compact, double-acting, high-performance piston seal design capable of handling the high pressure and pressure spikes associated with high-performance systems. Hallite s industry-leading design maximizes performance by employing thicker anti-extrusion rings that protect the seal face and energizer from damaging high-pressure shocks well beyond what standard industry designs are capable of. This design, along with our exclusive high-performance Armorlene HLX material and high-grade elastomers are what make Hallite s a high-performing seal. The consists of a filled PTFE cap, high-grade elastomeric energizer, and two precision anti-extrusion rings. Hallite s is suitable for a wide range of PTFE materials, the most common being bronze, moly-glass, or carbon filled. MoS 2 filled PA AE rings are the most commonly used for fluid power service, though glass filled, PA, virgin PEEK, and other high-performance materials are also available to suit your needs. The most commonly used energizer is the NBR Shore 80A. However, your seal can be configured using several different elastomer compounds including HNBR, low temp. NBR, and FKM. F E A T U R E S Heavy-duty High-pressure capability PTFE cap ring Compact design Low friction Long life Range of material options to extend service application range Part Number Structure ER08000NHLX27 E R 08000 N HLX 27 PROFILE DESIGNATION UNIT OF MEASUREMENT M = Metric E = Inch APPLICATION Installation Recommendations and use designator for desired application (R, L, and N) BORE DIAMETER Metric = mm X 10 Inch = es X 1000 ENERGIZER Energizer Table for desired energizer material PTFE Material Table for desired PTFE (face) material AE RING Anti-extrusion Ring Table WWW.HALLITE.COM 87

OPERATING CONDITIONS Maximum Speed Up to 1.5m/sec Up to 5.0ft/sec Temperature Range* -45 to 200 C -49 to 392 F Maximum Dynamic Pressure** 600 bar 8700 psi *Dependent upon energizer used (NBR, FKM, etc.). **For pressures above 500 bar (7250 psi), contact Hallite Engineering. NOTE Data given are maximum values and can apply depending on specific application. Maximum ratings of temperature, pressure, or operating speeds are dependent on fluid medium, surface, gap value, and other variables such as dynamic or static service. Maximum values are not intended for use together at the same time, e.g. max temperature and max pressure. Please contact your Hallite technical representative for application support. SURFACE FINISH RECOMMENDATIONS SURFACE ROUGHNESS µmra µmrz µmrt µinra µinrz µinrt RMR* Dynamic Sealing Face ØD 1 0.05-0.2 1.3 max 2 max 2-8 52 max 78 max Static Sealing Face Ød 1 1.6 max 7 max 10 max 63 max 276 max 394 max 60% - 90% Static Housing Faces L 1 3.2 max 10 max 16 max 125 max 394 max 630 max *RMR is measured at a depth of 25% of the Rz value based upon a reference level (zero line) at 5% material/bearing area. ENERGIZER TABLE ENERGIZER, (SHORE A) ENERGIZER TYPE ENERGIZER DESIGNATION ENERGIZER OPERATING TEMPERATURE C ENERGIZER OPERATING TEMPERATURE F NBR - 80A Capped T N -30 to 100 C -22 to 212 F NBR - 80A Low temp. Capped T L -45 to 80 C -50 to 175 F HNBR - 80A Capped T H -25 to 150 C -13 to 300 F FKM - 85A Capped T F -10 to 200 C 15 to 400 F MACHINED PRECISION (AE RING TABLE) AE RING AE RING DESCRIPTION AE RING COLOR NOMENCLATURE PREFIX TEMPERATURE RANGE C TEMPERATURE RANGE F MoS 2 Filled PA 707 Black - -57 to 130 C -70 to 265 F Glass Filled PA 710 Green 10-57 to 150 C -70 to 300 F Glass Filled PA 727 Black 27-57 to 150 C -70 to 300 F POM 728 White 28-57 to 130 C -70 to 265 F Virgin PEEK 745 Tan 45-45 to 200 C -49 to 392 F 88 WWW.HALLITE.COM

S FEATURES AND APPLICATIONS FILLER DESIGNATOR COLOR TEMPERATURE RANGE C TEMPERATURE RANGE F MAXIMUM DYNAMIC PRESSURE - BAR MAXIMUM DYNAMIC PRESSURE - PSI ARMORLENE HLX Standard material for hydraulic applications High compressive strength Extended wear resistance ARMORLENE 702 Excellent in lubricating and non-lubricating hydraulic fluids Good low-friction properties Good chemical resistance ARMORLENE 706 Excellent in lubricating and non-lubricating hydraulic fluids Good chemical resistance Good dielectrical properties ARMORLENE 713 High compressive strength Excellent wear properties HYTHANE 9270061 - POLYESTER. 55D High chemical resistance Excellent wear properties HYTHANE 9270111 - POLYESTER, 55D Hydrolysis stabilized Strong chemical resistance Excellent wear properties HYTHANE 9270261 - POLYESTER, 55D Internal lubrication provides extended wear in high-speed applications Excellent wear resistance HU5 - POLYURETHANE, 55D Excellent wear resistance HU9 - POLYURETHANE, 95A Excellent wear resistance HE5 - POLYESTER, 55D Excellent wear resistance ARMORLENE H1G Excellent in lubricating and non-lubricating fluids Good chemical resistance Good dialectical properties ARMORLENE H2B Excellent in lubricating and non-lubricating fluids Good chemical resistance Good dialectical properties Special Bronze Compound Glass Molybdenum Disulfide 15% Glass 706 60% Bronze Content HLX Gold -73 to 288 C -100 to 550 F 500 bar 7250 psi 702 Gray -73 to 260 C -100 to 500 F 400 bar 5800 psi Off- White -73 to 260 C -100 to 500 F 400 bar 5800 psi 713 Bronze -73 to 288 C -100 to 550 F 600 bar 8700 psi Standard 061 Red -40 to 120 C -40 to 250 F 500 bar 7250 psi Hydrolysis Stabilized Internally Lubricated 111 Gray -40 to 120 C -40 to 250 F 500 bar 7250 psi 261 Off- White -40 to 120 C -40 to 250 F 500 bar 7250 psi Standard HU5 Yellow -20 to 115 C -20 to 240 F 500 bar 7250 psi Standard HU9 Red -20 to 115 C -20 to 240 F 500 bar 7250 psi Standard HE5 Gray/ Black -20 to 115 C -20 to 240 F 500 bar 7250 psi 15% Glass H1G Gold -73 to 260 C -100 to 500 F 300 bar 4350 psi 25% Glass H2B Blue -73 to 260 C -100 to 500 F 500 bar 7250 psi For other material options consult the Master Materials Index at the front of the catalog. If you do not find the material that you require, please contact your local Hallite sales office. WWW.HALLITE.COM 89

INSTALLATION RECOMMENDATIONS - STANDARD INDUSTRIAL (4 PIECE CAPPED T SEAL) BORE DIAMETER ØD 1 GROOVE DIAMETER GROOVE WIDTH CHAMFER GROOVE SEION RADIAL CLEARANCE G max* BORE DIAMETER ØD 1 GROOVE DIAMETER Nomeclature designation: R or L in part number Standard Duty Application - R DIAMETER RANGE Light Duty Application - L Ød 1 L 1 + 0.2 C S 160 bar 250 bar 25.0-74.0 - D 1-10.0 8.00 4.00 5.00 1.0 0.8 0.6 75.0-124.0 125.0-405.0 D 1-15.0 12.00 5.00 7.50 1.0 0.8 0.6 125.0-405.0 - D 1-20.0 16.00 7.00 10.00 1.0 0.8 0.6 406.0-560.0 - D 1-25.0 20.00 8.00 12.50 1.0 0.8 0.6 500 bar For pressures >500 bar use diameter tolerance H7/f8. *Radial Clearance G max. = maximum permissible gap all on one side using max. tube diameter and min. clearance diameter. GROOVE WIDTH CHAMFER GROOVE SEION RADIAL CLEARANCE G max* Standard Duty Application - R DIAMETER RANGE Light Duty Application - L Ød 1 L 1 +0.008 C S 2300 psi 3625 psi 7250 psi 1.000-2.999 - D 1-0.374 0.424 0.160 0.187 0.040 0.030 0.024 3.000-4.999 5.000-16.000 D 1-0.478 0.579 0.200 0.240 0.040 0.030 0.024 5.000-16.000 - D 1-0.725 0.750 0.250 0.365 0.040 0.030 0.024 16.001-22.000 - D 1-0.940 0.750 0.250 0.470 0.040 0.030 0.024 For pressures >7250 psi use diameter tolerance H7/f8. *Radial Clearance G max. = maximum permissible gap all on one side using max. tube diameter and min. clearance diameter. 90 WWW.HALLITE.COM

HEAVY-DUTY CAPPED SEAL Featuring special anti-extrusion technology PART RANGE (INCH)* L AND R DESIGNATION +0.008 PART 1.500 1.126 0.424 71002XX ER01500****** 1.750 1.376 0.424 71003XX ER01750****** 2.000 1.626 0.424 71005XX ER02000****** 2.250 1.876 0.424 71006XX ER02250****** 2.500 2.126 0.424 71007XX ER02500****** 2.750 2.376 0.424 71008XX ER02750****** 3.000 2.522 0.579 71010XX ER03000****** 3.250 2.772 0.579 71015XX ER03250****** 3.500 3.022 0.579 71020XX ER03500****** 3.750 3.272 0.579 71025XX ER03750****** 4.000 3.522 0.579 71030XX ER04000****** 4.250 3.772 0.579 71035XX ER04250****** 4.500 4.022 0.579 71040XX ER04500****** +0.008 PART 9.000 8.275 0.750 71105XX ER09000****** 10.000 9.275 0.750 71110XX ER10000****** 11.000 10.275 0.750 71115XX ER11000****** 12.000 11.275 0.750 71120XX ER12000****** 12.500 11.775 0.750 71122XX ER12500****** 13.000 12.700 0.750 71124XX ER13000****** 14.000 13.275 0.750 71140XX ER14000****** 14.500 13.775 0.750 71128XX ER14500****** 15.000 14.275 0.750 71130XX ER15000****** 16.000 15.275 0.750 71132XX ER16000****** 18.000 17.060 0.750 71138XX ER18000****** *Please contact Hallite for custom sizes, material selection, or seal design. 4.750 4.272 0.579 71043XX ER04750****** 5.000 4.522 0.579 71048XX EL05000****** 5.500 5.025 0.579 71060XX EL05500****** 6.250 5.772 0.579 71069XX EL06250****** 6.500 6.022 0.579 71080XX EL06500****** 5.000 4.275 0.750 71045XX ER05000****** 5.250 4.525 0.750 71050XX ER05250****** 5.500 4.775 0.750 71055XX ER05500****** 6.000 5.275 0.750 71065XX ER06000****** 6.030 5.305 0.750 71070XX ER06030****** 6.500 5.775 0.750 71075XX ER06500****** 7.000 6.275 0.750 71085XX ER07000****** 7.500 6.775 0.750 71090XX ER07500****** 8.000 7.275 0.750 71095XX ER08000****** 8.500 7.775 0.750 71100XX ER08500****** WWW.HALLITE.COM 91

INSTALLATION RECOMMENDATIONS - NARROW GROOVE (4 PIECE CAPPED T SEAL) BORE DIAMETER ØD 1 GROOVE DIAMETER GROOVE WIDTH CHAMFER GROOVE SEION RADIAL CLEARANCE G max* DIAMETER RANGE Standard Duty Application - N Ød 1 L 1 + 0.2 C S 160 bar 250 bar 500 bar 50.0-60.0 D 1-14.0 9.00 4.00 7.00 1.0 0.8 0.6 61.0-95.0 D 1-15.0 11.00 5.00 7.50 1.0 0.8 0.6 96.0-120.0 D 1-15.0 12.50 5.00 7.50 1.0 0.8 0.6 121.0-245.0 D 1-23.0 16.00 6.35 11.50 1.0 0.8 0.6 241.0-420.0 D 1-28.0 17.50 7.00 14.00 1.0 0.8 0.6 BORE DIAMETER ØD 1 GROOVE DIAMETER GROOVE WIDTH Nomenclature designation: N in part number For pressures >500 bar use diameter tolerance H7/f8. *Radial Clearance G max. = maximum permissible gap all on one side using max. tube diameter and min. clearance diameter. CHAMFER GROOVE SEION RADIAL CLEARANCE G max* DIAMETER RANGE Standard Duty Application - N Ød 1 L 1 +0.008 C S 2300 psi 3625 psi 7250 psi 1.750-2.375 D 1-0.551 0.354 0.160 0.275 0.040 0.030 0.024 2.500-3.500 D 1-0.591 0.433 0.200 0.295 0.040 0.030 0.024 3.750-4.750 D 1-0.591 0.492 0.200 0.295 0.040 0.030 0.024 5.000-9.750 D 1-0.906 0.630 0.250 0.453 0.040 0.030 0.024 10.000-15.000 D 1-1.102 0.689 0.280 0.551 0.040 0.030 0.024 For pressures >7250 psi use diameter tolerance H7/f8. *Radial Clearance G max. = maximum permissible gap all on one side using max. tube diameter and min. clearance diameter. 92 WWW.HALLITE.COM

HEAVY-DUTY CAPPED SEAL Featuring special anti-extrusion technology PART RANGE (METRIC)* N DESIGNATION +0.2 PART 50.0 36.0 9.0 71510XX MN00500****** 60.0 46.0 9.0 71515XX MN00600****** 63.0 48.0 11.0 71520XX MN00630****** 65.0 50.0 11.0 71525XX MN00650****** 70.0 55.0 11.0 71530XX MN00700****** 75.0 60.0 11.0 71535XX MN00750****** 80.0 65.0 11.0 71540XX MN00800****** 85.0 70.0 11.0 71545XX MN00850****** 90.0 75.0 11.0 71550XX MN00900****** 95.0 80.0 11.0 71555XX MN00950****** 100.0 85.0 12.5 71560XX MN01000****** 105.0 90.0 12.5 71565XX MN01050****** 110.0 95.0 12.5 71570XX MN01100****** 115.0 100.0 12.5 71575XX MN01150****** 125.0 102.0 16.0 71585XX MN01250****** 120.0 105.0 12.5 71580XX MN01200****** 130.0 107.0 16.0 71590XX MN01300****** 135.0 112.0 16.0 71595XX MN01350****** 140.0 117.0 16.0 71600XX MN01400****** 145.0 122.0 16.0 71605XX MN01450****** 150.0 127.0 16.0 71610XX MN01500****** 160.0 137.0 16.0 71615XX MN01600****** 165.0 142.0 16.0 71620XX MN01650****** 170.0 147.0 16.0 71625XX MN01700****** 175.0 152.0 16.0 71628XX MN01750****** 180.0 157.0 16.0 71630XX MN01800****** 185.0 162.0 16.0 71635XX MN01850****** 190.0 167.0 16.0 71640XX MN01900****** +0.2 PART 200.0 177.0 16.0 71645XX MN02000****** 210.0 187.0 16.0 71650XX MN02100****** 215.0 192.0 16.0 71653XX MN02150****** 220.0 197.0 16.0 71655XX MN02200****** 225.0 202.0 16.0 71660XX MN02250****** 230.0 207.0 16.0 71665XX MN02300****** 235.0 212.0 16.0 71668XX MN02350****** 240.0 217.0 16.0 71670XX MN02400****** 250.0 222.0 17.5 71675XX MN02500****** 260.0 232.0 17.5 71680XX MN02600****** 270.0 242.0 17.5 71682XX MN02700****** 275.0 247.0 17.5 71683XX MN02750****** 280.0 252.0 17.5 71684XX MN02800****** 290.0 262.0 17.5 71685XX MN02900****** 300.0 272.0 17.5 71687XX MN03000****** 310.0 282.0 17.5 71688XX MN03100****** 320.0 292.0 17.5 71689XX MN03200****** 330.0 302.0 17.5 71691XX MN03300****** 350.0 322.0 17.5 71695XX MN03500****** 360.0 332.0 17.5 71696XX MN03600****** 400.0 372.0 17.5 71699XX MN04000****** *Please contact Hallite for custom sizes, material selection, or seal design. WWW.HALLITE.COM 93

PART RANGE (INCH)* +0.008 PART 4.500 3.909 0.492 71039XX EN04500****** 4.750 4.159 0.492 71042XX EN04750****** 5.000 4.094 0.630 71044XX EN05000****** 5.500 4.594 0.630 71054XX EN05500****** 6.000 5.094 0.630 71064XX EN06000****** 6.250 5.344 0.630 71068XX EN06250****** 6.500 5.594 0.630 71074XX EN06500****** 7.000 6.094 0.630 71084XX EN07000****** 7.250 6.344 0.630 71086XX EN07250****** 7.500 6.594 0.630 71089XX EN07500****** 7.750 6.844 0.630 71092XX EN07750****** 8.250 7.344 0.630 71097XX EN08250****** 8.500 7.594 0.630 71099XX EN08500****** 10.000 8.898 0.689 71109XX EN10000****** 10.250 9.148 0.689 71700XX EN10250****** 10.500 9.398 0.689 71112XX EN10500****** 11.500 10.398 0.689 71117XX EN11500****** 14.000 12.898 0.687 71127XX EN14000****** *Please contact Hallite for custom sizes, material selection, or seal design. 94 WWW.HALLITE.COM

HEAVY-DUTY CAPPED SEAL Featuring special anti-extrusion technology OTHER GROOVE SIZES Part Number Structure EZ71021NHLX E Z 71021 N HLX PROFILE DESIGNATION UNIT OF MEASUREMENT M = Metric E = Inch APPLICATION Z = Non-Standard Grooves BODY SIZE Legacy serial part number designation (First 5 digits) ENERGIZER Energizer Table for desired energizer material PTFE Material Table for desired PTFE (face) material AE RING Anti-extrusion Ring Table PART RANGE Z DESIGNATION +0.008 PART 3.525 3.020 0.584 71021XX EZ71021****** 4.500 3.835 0.500 71038XX EZ71038****** 5.000 4.225 0.630 71047XX EZ71047****** +0.2 PART 105.0 88.0 14.0 71566XX MZ71566****** 115.0 98.0 14.0 71576XX MZ71576****** 125.0 108.0 14.0 71584XX MZ71584****** 5.500 4.725 0.630 71053XX EZ71053****** 6.030 5.300 0.755 71066XX EZ71066****** 8.250 7.255 0.630 71096XX EZ71096****** 8.250 7.344 0.635 71097XX EZ71097****** 8.500 7.505 0.630 71101XX EZ71101****** 8.500 7.594 0.635 71099XX EZ71099****** 10.000 8.898 0.693 71109XX EZ71109****** 10.500 9.398 0.693 71112XX EZ71112****** 11.500 10.398 0.693 71117XX EZ71117****** WWW.HALLITE.COM 95

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