A Software Tool for Manual Job Assignment Based on Individual s Physiological Capacity

Similar documents
Information paper 17. Prepared by: David Clark. book:

An Employee Thermal Comfort Model for Semiconductor Manufacturing

Findings of Field Survey for Thermal Comfort and Ventilation in US Office Buildings

Work System Design Dr. Inderdeep Singh Department of Mechanical and Industrial Engineering Indian Institute of Technology Roorkee

ATBU, Journal of Science, Technology & Education (JOSTE); Vol. 3 (4), December, 2015 ISSN:

A TUTORIAL ON ERGONOMIC AND PROCESS MODELING USING QUEST AND IGRIP. Deidra L. Donald

ERGONOMIC DESIGN OF WORKPLACE

HUMAN KINETICS AND ERGONOMICS

Aging Workers: OHS Solutions

Chapter 3. Chapter Outline. Ergonomic Principles and Risk Assessment

Office of Human Resources. Safety and Industrial Hygiene Professional II - CA0997

PHYSICAL DEMANDS ASSESSMENT DISPATCHER

SICK BUILDING SYNDROME SYMPTOMS AND PERFORMANCE IN A FIELD LABORATORY STUDY AT DIFFERENT LEVELS OF TEMPERATURE AND HUMIDITY

Predicted Heat Strain (PHS)

Some Definitions. Introduction to Work Measurement

Office of Human Resources. Electrical Supervisor CJ2516

Manual Materials Handling

Available online at ScienceDirect. Procedia Manufacturing 3 (2015 )

Energy and indoor temperature consequences of adaptive thermal comfort standards

Model Safety Program. REGULATORY STANDARD: OSHA 29 CFR (General Duty Clause) OSHA 29 CFR (Medical Services)

Adaptive Thermal Comfort in Warm Dry Climate: Economical dwellings in Mexico

Relationship between Thermal Environmental Acceptability and Individual Characteristics in an Office

The Evaluation of Manual Lifting Task by ML-Expert System: A Case Study of Sample Factories

INVESTIGATING THE EFFECT OF CO 2 CONCENTRATION ON REPORTED THERMAL COMFORT

ERGO-MTM model: an integrated approach to set working times based upon standardized working performance and controlled biomechanical load

WAREHOUSE WORKERS. Take the Hurt Out of Handling Materials. INSIDE: Causes and Symptoms of Injury Ways to Prevent Injuries JUNE 2001

Office of Human Resources. GIS Photogrammetry Administrator CI0344

Factory Ergonomics. A study into the impact of ergonomics on productivity, quality and employee health

Port Freeport, Texas

Obtaining and responding to medical information in the workplace: A summary for employers

HEAT STRESS PROGRAM 3.0 DEFINITIONS. Last updated: August 2018

SPPH565 ERGONOMICS COURSE OUTLINE

HEAT STRESS PROGRAM 3.0 DEFINITIONS. Last updated: August 2018

An Assessment of Thermal Comfort in Hot and Dry Season (A Case Study of 4 Theaters at Bayero University Kano)

How is Performance in the Heat Affected by Clothing?

INFLUENCE OF WET-BULB GLOBE TEMPERATURE (WBGT) TOWARDS WORKERS PERFORMANCE: AN ANOVA ANALYSIS

Sustainable Designed Air-Conditioned Mosque For Thermal Comfort

THERMAL COMFORT IN LECTURE HALLS IN THE TROPICS

Office of Human Resources. HVAC Mechanic LJ2743

Thermal Comfort Zone for Thai People

Thermal Environment evaluation in commercial kitchens

Evaluation methods for indoor environmental quality assessment according to EN15251

ASSESSMENT OF PHYSICAL OCCUPATIONAL HEALTH HAZARDS IN SIDI KRIR POWER STATION

Prateek Sangal Senior Economics Major 10/03/03 Testing the Relationship of Education to Income

Office of Human Resources. Right of Way Enforcement Agent II

Town of Readsboro, Vermont Job Description

COMPARISON OF ENERGY USE INDICATORS OF A NON-RESIDENTIAL PASSIVE HOUSE WITH ASHRAE 90.1 BUDGET BUILDING

1. Select the group that best represents your connection with Eagle Hall.

Office of Human Resources. Arborist Technician II CJ2596

Career Service Authority. Locksmith

The heat is on: Protecting your workers during the peak of summer Written by Brian Wasyliw 22 July 2014

This procedure applies to all personnel and departments that operate lift trucks at the University of Windsor.

Managing Issues Relating to Indoor Thermal Comfort (hot conditions) Guidelines

Safety and Health Requirements for Handling of Loads. The Key Item Method for the Risk Assessment

Risk Assessment of Occupational Exposures & Work Environment Dr Sharon East-Miles Consultant Occupational Physician Winchester Surgical & Medical

Ergonomics Guidebook for Manual Production Systems 3.0

A Model Used in Creating a Work-Rest Schedule for Laborers

EME. European Month of Ergonomics October, 2016 and Ergonomics for all ages

Investigation and Analysis of Winter Classroom Thermal Environment. In Chongqing

AN ASSESSMENT OF THERMAL COMFORT IN NATURALLY VENTILATED ARCHITECTURAL STUDIO IN ABIA STATE UNIVERSITY, UTURU

The position of Environmental Health Specialist is now open for applications of interest. This posting will remain open until March 8, 2019.

Overview of standardized work Introduction to standardized work Objective of standardized work Elements of standardized work Takt time Cycle time

4 Things to Consider. When Selecting an Ergonomics Risk Assessment Tool

Optimizing Indoor Environments for Occupant Satisfaction. Presented by: Kelli Goldstone April 2016

COMPARISON OF THE STANDARDIZED REQUIREMENTS FOR INDOOR CLIMATE IN OFFICE BUILDINGS

The Design of Building and Services Affects Indoor Environments and Impacts Productivity

Sample Exam Questions

THERMAL COMFORT STUDY IN CONVERTING PROCESS OF PLASTICS MANUFACTURING INDUSTRY

Obtaining and responding to medical information in the workplace: A summary for employees

Designing Air-Distribution Systems To Maximize Comfort

REQUIREMENTS FOR REGISTRATION OF EUROPEAN ERGONOMISTS (Eur.Ergs.)

ALLEGANY COUNTY RISK MANAGER/SAFETY INSTRUCTOR

Ludlow Junior School Display Screen Equipment (DSE) Guidance

COMFORT AND INDOOR AIR QUALITY IN PASSIVE HOUSES IN THE U.S

Ergo-Economical Analysis of Different Paddy Transplanting Operations in Eastern India

Chapter 12 Gender, Race, and Ethnicity in the Labor Market

Effect of household specificity on exposure time to CO 2 when balanced ventilation systems are used

Thermal comfort assessment of Danish occupants exposed to warm environments and preferred local air movement

Haul Truck Operator FAQs (last revised 30 October 2014)

DESIGN OF WORKPLACE FOR THE ASSEMBLY OF MONOBLOCK PUMP

PALM BEACH STATE COLLEGE JOB ANALYSIS QUESTIONNAIRE

Occupational Health and Safety

Position Summary. Essential Duties and Responsibilities. Job Title:

POSITION DESCRIPTION

UNIT-4 ====================================================================== UNIVERSITY SYLLABUS

PREDICTION OF THERMAL SENSATION IN NON-AIR- CONDITIONED BUILDINGS IN WARM CLIMATES

PERCEIVED AIR QUALITY, THERMAL COMFORT, AND SBS SYMPTOMS AT LOW AIR TEMPERATURE AND INCREASED RADIANT TEMPERATURE

Noise and Noise Induced Hearing Loss

Thermal, Visual and Energy Performance in LEED buildings: Two Case Studies

I. Introduction. II. Concerning the D-Survey. 1. Outline of the Survey. Yutaka Asao

Organisational Arrangements for the Management of the Risk Arising from the use of Display Screen Equipment. Health and Safety Service

MSI Risk Assessment and Control for Client Handling

Position: Senior Chemist

THERMAL COMFORT OF A COURTYARD IN GUANGZHOU IN SUMMER

Human Factors in Amusement Safety

JOB ANALYSIS QUESTIONNAIRE

Your health and safety guide to Workplace amenities and first aid

City of Mission Job Description. Job Title: Library Assistant Classification: Non-Exempt

Office of Human Resources. Land Surveyor

HVAC INTEGRATED CONTROL FOR ENERGY SAVING AND COMFORT ENHANCEMENT vahid Vakiloroaya

Transcription:

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 197 A Software Tool for Manual Job Assignment Based on Individual s Physiological Capacity Ali I. Mohamed and Yasser M. Alginahi, Member, IEEE Abstract Achieving the optimal relationships between workers and their work requires the assessment of human capabilities and limitations in order for workers to be protected against undue physical, biological, and physiological strains that may occur as a result of performing these tasks. Determining the physiological capacity of individuals requires tremendous work in laboratories. The practicality of performing such experiments become questionable when cost of production is being considered due to the fact that not all jobs can be taken to the lab for testing due to the fact that, first, the cost of acquiring such labs may not be affordable by all organizations, second, if the equipment used are to be taken on site, they will interfere with production and cause some delay in meeting customer demands and finally, these equipments are uncomfortable to individuals using them and might cause more stress that might reflect undesirable results. To overcome such problems, this study developed a software aiding tool to determine job requirements and match them to individuals capacity. Index Terms Manual Material Handling (MMH), Physical Work Capacity (PWC), Endurance Limit (EI), Ergonomic Index (EI), Energy expenditure. O I. INTRODUCTION ver the last decades, ergonomics, researchers, and practitioners have devoted considerable resources to solving the problems associated with handling materials manually. Researchers have also agreed that since manual lifting is physically the most stressful material handling activity, it is best to contain the manual lifting injury hazard. Most industrial Manual Material Handling (MMH) tasks involve more than one type of activity (lifting, turning, carrying, etc.), and yet, most efforts have been directed at only one activity, little attention has been paid to designing/analyzing tasks that include multiple and diverse manual handling activities. By relating the energy expended in a job to the aerobic power of the individuals for endurance effort, an objective assessment can be made of the work capacity of the worker performing these activities without undue fatigue. Based on the assumption that a job can be divided into sub-tasks, and the average metabolic energy expenditure rate of the job can be predicted by knowing the Ali I. Mohamed, is with the Department of Industrial Engineering, Taibah University, Madinah, KSA, (e-mail: ali.idris.2009@gmail.com). Yasser M. Alginahi, is with the Department of Computer Science, Taibah University, Madinah, KSA, (phone: 966-4-846-0008 ext. 1671, fax 966-4- 8454791, e-mail: alginahi@gmail.com). energy expenditure of the simple tasks and the time duration of the job, the energy requirement to perform a certain task can be determined by summing the time weighted energy cost of all task elements over the time duration that task is being performed. As described by Shephard in reference [1], the human body can be recognized as a very good mechanical design. However, it is not indestructible and there are some limitations of the human body because of the material and the mechanical structure, the level of mechanical stress cannot exceed some physical bounds at some given time at some given tasks within the musculoskeletal system. Despite the recommendation for using mechanical means in handling materials in any production environment, Manual Material Handling (MMH) continues and will continue to be part of many occupations [2]. Such activities are considered as the main reason behind lower back and other related injuries. In the pursuit of reducing the effect of such activities on humans, researchers developed indices; such as the job severity index and the lifting index. These indices were developed with the assumption that the severity of a job in terms of its injury potential is a function of job demands and job capacity. If the requirements of the job are well above that of a person s capacity to perform that particular job, a fair assumption is that the job can be dangerous for that person. Individuals have a maximum aerobic capacity they could produce during certain physical exercise. When designing jobs for these individuals, the energy requirement for these jobs should not reach this maximum value since individuals will perform these jobs for prolonged time. The issue of how much value of this maximum capacity should be used as an acceptable limit has been the topic of discussion of the people concerned with this field. Christensen proposed that work could be performed at 50 percent of maximum aerobic power for eight-hour work day [3]. Astrand expressed serious doubts that this was too high an expectation [4]. The research by Brouha supports the theory that a work capacity limit based on 50 percent of the maximum aerobic capacity of an individual was a fatigue-generating energy expenditure rate [5]. Studies by Lehmann, [6], recommended 33% of the maximum aerobic power of a normal healthy person as the maximum energy expenditure rate that should be expended for an eight-hour work day. Generally, 16 kcal/min is taken as the maximum aerobic power of a normal healthy young male

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 198 for a highly dynamic job (walking, bicycling...). For an eighthour continuous work period, a physical work capacity limit of 5.2 Kcal/min is recommended by Chaffin [7]. This is based on 33 percent of 16 Kcal/min taken as the maximum aerobic power for a healthy male. As stated by Moores, [8], the aforementioned 5.2 Kcal/min was also deemed an average acceptable level by Lehmann from studies undertaken throughout German industry [6]. Indeed, older workers and female workers will require a much smaller physical work capacity limit. Louhevaara quantified physical work load of blue-collar workers and compared the work load factors between ageing (45 years) and young workers [9]. Muller defined the Endurance Limit (EL) in absolute terms as approximately 2000 kcal in an 8-hour work shift [10]. However, factors other than the workload, such as heat, isometric contractions, and the movement of body weight also influence EL. Physical performance is greatly influenced, directly or indirectly by factors in the external environment. Air pollution affects physical performance directly by increasing airway resistance and indirectly causing ill health. The same applies for tobacco use and alcohol. Noise damages hearing and elevates heart rate and affects other performance parameters that reduce physical performance. Cold can reduce physical performance due to numbness of the hands or lower body temperature. Heat, if intense, can greatly reduce endurance because more of the circulating blood volume must be devoted to transporting heat rather than oxygen and because sweating results in dehydration [11]. Physical activities performed in hot, humid conditions may cause fatigue and exhaustion sooner than in more moderate conditions. Cold significantly affects physical work due to the reduction in limb and whole body temperature. This reduction in temperature affects the limbs muscular control, and reduces muscular strength and endurance because of the reduction in the metabolic rate. People perception of comfort is influenced by three factors: air temperature with a comfort zone of 20-25 o C; relative humidity of comfort zone 30-70%; and air velocity with a comfort zone of 0.1-0.3 m/s. Woodson et al assigned a lower and an upper heat threshold [12], between these two values lies the comfort zone that should be used for work design. Winter comfort zone of 65-70 o F and summer comfort zone of 69-75 o F, both with relative humidity of 30-70%. Below 65 o F, heavy clothing will be needed which will affect the individual comfort when performing heavy work. However, above 75 o F clothed subjects experience physical fatigue, become sleepy, and feel warm [12]. Noise has mixed results as a factor affecting performance. While some studies showed performance decrements, others showed no effect or even an improvement in performance [13] [14]. OSHA had set a standard of 90dB as maximum level noise for an 8-hour shift duration above which at least half of the people in any given group will judge the environment as being too noisy, even though they expected a noisy environment [15]. Although temporary hearing loss occurs between 300-1200 Hz, skill errors and mental decrement will be frequent, [12]. In addition, Van der Beek et al. reported that evaluating physical demands based on job titles may cause substantial misclassification of individuals [16]. However, a negative influence of physically heavy loads on physical capacity and health has also been found when comparing workers performing the same kind of jobs at different work places and of groups doing similar work, but with different ergonomic conditions at the same work place. Torgen et al. concluded that physically heavy work seems to have a varying impact on different parts of the musculoskeletal system, an effect that is also different between men and women and indicated a possible maintaining and/or training effect of the upper extremities [17]. Thermal comfort means that a person wearing a normal amount of clothing feels neither too cold nor too warm. Thermal comfort is important both for one's well-being and for productivity. It can be achieved only when the air temperature, humidity, and air movement are within the specified range often referred to as the "comfort zone". Where air movement is virtually absent and when relative humidity can be kept at about 50%, the ambient temperature becomes the most critical factor for maintaining thermal comfort. Unfortunately, however, temperature preferences vary greatly among individuals and there is no one temperature that can satisfy everyone. Nevertheless, it is fair to say that a work place which is too warm makes its occupants feel tired; on the other hand, one that is too cold causes the occupants' attention to drift, making them restless and easily distracted. Workers begin worrying about how to get warm again. Maintaining constant thermal conditions in the offices is important. Even minor deviation from comfort may be stressful and affect performance and safety. Workers already under stress are less tolerant of uncomfortable conditions. A general recommendation is that the temperature be held constant in the range of 21-23 C (69-73 F). In summertime when outdoor temperatures are higher it is advisable to keep air-conditioned workplaces slightly warmer to minimize the temperature discrepancy between indoors and outdoors. When relative humidity is kept at about 50%, workers have fewer respiratory problems (specifically in the winter) and generally feel better. Higher humidity makes the workplace feel "stuffy". More important, it can contribute to the development of bacterial and fungal growth (especially in sealed buildings). Humidity lower then 50% causes discomfort by drying out the mucous membranes, contributing to skin rashes. Dry conditions cause electrostatic charge on both workplace equipment and their users. Air velocity below 0.25 meters/second (or about 50 feet/minute) does not create any significant distraction even in tasks requiring sustained attention [18]. Following the introduction which presented a detailed literature survey on the subject, the rest of the paper will be

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 199 organized as follows: section II explains the factors affecting MMH, section III shows the system process, section IV states the system output, section V presents prototype software tool, followed by the observations and discussion in section VI and Finally concluding remarks in section VII. tool will calculate the corresponding person s maximum energy expenditure II. FACTORS AFFECTING MMH In order to reduce injuries, improve productivity, and improve quality, the job demands should match the capacities of the individuals. This can be done by adjusting the task characteristics to fit the workers. MMH is affected by three factors: 1. Workers related factors: age, gender, anthropometry, and strength 2. Task related factors: workplace geometry, posture range of movement, container size shape, handles frequency and load stability. 3. Workplace environment factors: temperature, lighting, and vibration. The framework presented in this study consists of three main parts: Individual s characteristics used to calculate the person s maximum energy expenditure, task characteristics used to determine the total job physical demand, and environmental factors which affect the determination of both above characteristics. These three parts will be discussed in the following sub-sections. A. Individual s Characteristics Regression models developed by the authors in a previous study are used to calculate the individual s Vo 2 max [19]. These models require the input of the individual s characteristics pertaining to the model requirements. Such inputs cover individual s height, age, weight, targeted percentile, and gender. All persons heights used for this tool are between 160 and 191 cm for males and 145 and 175 cm for females. The range for body mass values was between 52 to 101 kg for males and 44 to 85 kg for females. The age grouping used to cluster the population will control the minimum and maximum age value for both genders. These two values are 15 to 69 years of age. The user targeted percentile value determines the suitable and corresponding regression model to be used for determining the maximum energy expenditure for the specified person. This value will range between the 5 th and 95 th percentile including other percentiles between these two values in an increasing order by a value of five [20]. Figure 1 represents how the input of these values affects the use of the developed software tool. When all these values are entered, the tool will assess, verify, and validate each of these values to ensure its compliance with the model assumptions. In case any of these values represent an outlier, the system will stop to allow the user to modify and re-enter the value. Rectangular boxes on Figure 1 used for entering data are user specific and represent the boundary between the user and the system. Once all of these data are entered and verified, the B..Job Characteristics Figure 1: Verifying Individual s Data The proposed software tool is designed to determine the physical demand of jobs consisting of one or more tasks. Figure 2 represents these tasks and their characteristics. The user inputs the data concerning the tasks to be performed. The time associated with performing each task will be used to calculate the total energy requirement to perform those tasks. The parameters of each task will be entered after that. For walking tasks, speed of walking, grade of the walking surface, and the time required to perform any of these tasks will all be entered into the system. Lifting and lowering jobs will require the lifting range. This range is between 0 and 81 cm to comply with Garg s model assumptions [21]. Frequency of lifting and lowering presenting the amount of

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 200 lifts and lowers performed within the specified shift. Amount of load being lifted or lowered which are set to be less than 23 kg based on NIOSH lifting standard [22][23]. Pushing/pulling activities will require the user to determine and provide the pulling/pushing horizontal force and the horizontal movement of the work piece. Maintenance of body posture within the task cycle constitutes some amount of energy expenditure. This amount has to be determined and added to the total task energy requirements. maximum temperature the user is allowed to use. Other factors such as humidity and noise are assumed to be controlled by the person supervising the work being performed. Figure 3 shows the environmental factors affecting the individual performance. Figure 3: Environmental data verification III. SYSTEM PROCESS Figure 4 shows the system s main processes. Figure 2: Job Characteristics C. Task Control Factors The ambient temperature is the main environmental factor affecting the individual s performance. As it is mentioned in the Introduction, section I, individual s performance is reduced by 12% whenever the temperature exceeds 32 o C. ASHRAE recommends a comfortable zone of 18 o C to 35 o C, [24]. Since an indication of how much increase in energy expenditure will result from working in an environment that has a temperature between 32 o C and 35 o C, the 35 o C will be assumed as the Figure 4: System s main processes

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 201 Based on the user selection, the system matches the input with the appropriate regression model that exactly fits the individual characteristics and calculates that person s maximum energy expenditure in Kcal/min. For the job being performed by that individual, the system calculates the total energy expenditure of that job by summing all of the energy expenditures values of all the sub-tasks included within that job. This is based on the assumption that the energy requirement to perform a certain task can be determined by summing the time weighted energy cost of all task elements over the work day, [21]. The system calculates the total time required to perform that job and the total resting time to determine the actual time spent performing the job. Since, the human energy expenditure is measured in Kcal/min, the job demand has to be calculated in such way that it can be compared to the individual s capacity. Therefore, the job requirement is divided by the total time for that job to match it with the individual s level. IV. SYSTEM OUTPUT The system presents the user with the individual maximum energy expenditure value and the recommended 33% of that value that is used for an 8 hour work period, Figure 5. The user is also presented with the amount of energy required to perform the tasks. These two values are used to determine the operator s threshold. Based on the comparison result, the system will determine whether this individual will be able to perform that job or not. Other factors related to the job are also presented to allow the user to relate and attribute the final score and results to any of these factors and regulate it for better job environment. The system will also decide whether the assigned rest periods are enough to provide the operator with the required recovery period. V. PROTOTYPE SOFTWARE TOOL A prototype of the software tool is developed using Borland C++ Builder 5. The user interface developed here consists of three main windows; the individual data window, the job characteristics window, and the report window. A. Individual Data Window The individual data window is the first window the user is presented with when the program is run, Figure 6. It presents the user with all data pertaining to the person performing the tasks. The user is required to select the age of the individual, gender, height, body mass, and to what percentage of the population the individual belongs to. The data entered is used mainly to determine the maximum metabolic rate of the individual. Age group field combined with targeted percentile will determine what model to be used. However, the exact age of the individual will be used by the model to calculate the exact value of Vo 2 max. Figure 6: Individual Data Window Figure 5: System Output B. Job Characteristic Window After the user enters and selects the parameters from the main window, individual data screen, the software then displays the job characteristics window, Figure 7. On this window all tasks expected to be performed by the person and their related aspects are presented. For lifting and lowering tasks, the user is asked to select the tasks and then enter their parameters, such as the lifting and/or lowering height in cm, load size in kg, frequency of lifting or lowering as lifts/lowers per minute, and the duration for which that task is being done in minutes. For pushing and pulling tasks, the user is asked

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 202 to enter the pushing/pulling force in kg, pulling/pushing distance in meters, and duration in minutes. When the person is resting in either standing or sitting postures, only the resting time in minutes is required to be entered. Walking tasks require the user to specify the walking speed in m/min, walking time in minutes, and walking surface grade as percentage. The last field the user is asked to deal with is the environmental factors during which the tasks are being performed. The temperature field is required with any task selected since it determines the effect of the environment on the amount of metabolic rate when the temperature exceeds 32 o C. However, based on ASHRAE recommendation [24], a value between 18 and 35 o C will be used as a comfortable range to perform the work. Humidity should also be kept below 60% and the noise level less than 90dB according to the same standard. When the user enters any value that exceeds these values, the program will present the user with recommendations to modify the values due to the lack of any standard that exist to determine the effect of these factors beyond these values. C. Report Window After validating the data on the task characteristics window the report window, Figure 8 is presented. On this window, the results of the program are displayed. The user is presented with the value of the job required Vo 2 and the values of the individual s Vo 2 max. Only 33% of the total person s Vo 2 max will be used based on the NIOSH 1981 recommendation, [22] [23] for 8 hours maximum work duration. The ratio of the job value and the individual value will also be presented to determine how close to the threshold the person will be based on the formula presented by Genaidy et al [25]. In this study, the authors outlined a procedure for the use of Physical Work Capacity (PWC) within the context of the physical ergonomics job design cycle centered upon the ergonomic index. EI = Stress requirements/pwc This index is divided into three main categories representing the level of job severity. Job is considered safe for the operator when the index is less than 50%. Figure 7: Job Characteristics Window

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 203 If the index is more than 50% and below 80%, the job is considered hard for the operator. When the ergonomic index surpasses the 80% value, it is considered dangerous for the operator and therefore the job had to be investigated for better assignment. The window will also present the user with some recommendations regarding the parameters the user entered about the job and the individual. Among these recommendations is whether the value of any of the environmental factors needs to be reconsidered for recommended comfort zone. Extra break periods are also recommended if the job requires more than the assigned breaks. Based on these results, the user will then have the choice to terminate the program or to return to the previous window to modify the parameters entered. parameters have a certain value or range of values based on the assumptions stated earlier are validated based on these assumptions. VI. OBSERVATIONS AND DISCUSSION To determine the ability of an individual to perform any work along certain period of time, one would require determining two main factors; first, the maximum energy this individual can attain during this period and second, the energy required to perform the work. Because of the factors affecting the maximum physical work capacity of individuals, it is not possible to produce a general prediction model or formula to calculate this value. However, it becomes more realistic to calculate such values for a group of people under almost the same working and physical conditions. In this research, a decision software aiding tool that could be used to evaluate the human capacity in performing multiple prolonged activities is suggested to be used by designers and managers. This tool determines the maximum physical capacity of the individual based on gender, age, height, the population targeted percentile, and body mass. This maximum value is extracted using the regression models developed in a previous study, [19], based on the data provided by Statistics Canada for the Canadian standardized test of fitness [20]. This data was subjected to some tests to determine its validity and conformance with the assumptions of the maximum physical capacity values stated by the field researchers. Despite the on going debate of how much of the maximum individual s energy expenditure value should be considered safe for individuals to work with. The tool user is provided with the 33% based on NIOSH standard values of the maximum individual capacity [22] [23]. Figure 8: The Report Screen The data used in this program, whether entered by the user or used within the program itself is verified and validated to ensure that the right values and ranges are used. To eliminate the chance of making any error, user is prompted, whenever possible, with selections only rather than fields that need to be filled with the user. This feature of the program software can be noticed on the main screen where the program does not allow the user to have more than one selection. When the user is asked to enter a value for any field in the task characteristics window, this field is subject to some tests to ensure that value is permissible. The user is not allowed to leave the field empty or enter a data type that is not suitable for calculation or comparison for any task selected. For instance, the average body mass assumed in this program was adopted from data recommended by Statistics Canada [26]. It is recommended that the minimum value for body weight is 55 and 65 kg for females and males respectively. However the maximum values are 85 and 100 kg for females and males respectively. When the user enters any value that is out of this range, the program rejects this value and prompts the user to change it. All other The tool determines also the energy required to perform the tasks. Some material handling related tasks were selected to be used such as lifting, lowering, and walking. These tasks were selected for two main reasons. First, to represent the common activities done in any industrial environment and secondly, because of the availability of models specific to the nature of these tasks developed by Garg et al., [21], despite the availability of other general models which are not task specific, such as the model by Tayyari and Smith [27]. Garg models are the base models for most of other developed software available in the market [21]. After determining the maximum Vo 2 for the individual and the Vo 2 for the tasks, the tool determines the individual s capability of doing the work based on the EI developed by Genaidy et al., [25]. This formula determines how close the individual is stretching his/her capacity compared to his/her maximum ability. The tool provides the designer with a choice to modify some of the individual or task parameters to determine who is most suitable to performing what task. This feature is suitable for What-If scenarios practiced during the design stages of any project. The tool s main advantage is that it saves time in determining the individual s capacity of performing tasks,

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 204 which was traditionally determined empirically. Subjects presence is eliminated since the data available is enough to compensate for that. The tool is also user friendly and easy to use. It also eliminates the need for laboratory equipments needed to determine the task requirements and individual s capacity that is when used either interferes with production if used on site or simulates non-realistic working environment when used at the laboratory. Therefore, the tool recommends the amount of hourly rest time needed for recovery, based on the amount of energy expenditure produced by the individual, Despite of the aforementioned advantages, the tool has some limitations. The program total result is based on time weighted average of all tasks performed. This may give an indication that the maximum is reached at some point of time. However, from each individual task entered in the task characteristic window the tool determines which of the tasks caused the person to exceed his/her limit. The frequency of performing any task indicates how many times the task is being accomplished during a certain period of time within the work shift rather than within a unit of time. Ergonomists usually divide lifting and lowering heights to several levels, from floor to table height, to shoulder height, above shoulder height, etc. This tool is limited to the most general type of lifting; floor to table height. i.e. 0 to 0.81m. It also assumes the standard way of lifting or lowering [28]. Although the tool deals with exact heights, it does not take into consideration any unusual posture during these activities. Maximum loads used in the tool are based on the maximum allowable determined by NIOSH [22] [23]. Individuals minimum and maximum values for ages and minimum and maximum values for individuals body mass are limited to the values used within the study performed to evaluate the Vo 2 max for the individuals. The tool assumes that all environmental factors are within the recommended values for normal work place environment. It only takes into consideration the effect of temperature within certain range after the normal one due to the presence of a study that had determined that effect. Because of the lack of any study that determines the amount of effect of humidity and noise on energy expenditure, the program is designed to present the user with recommendation that they are either within the recommended range or not. This leaves the user with the conclusion that the program capability does not cover such environmental situations. VII. CONCLUSION This research is a contribution work to the area of physiological assessment of work. The study provides designers and practitioners with a decision software tool that could be used during both early stages of the design and during production stages of the design to evaluate the physiological requirements of work and the capacity of people needed to perform them. Besides labor assignment, this tool can be used also to determine work/rest periods needed to overcome people s fatigue, as well as, the usual breaks assigned during the work shift. This tool is based on some assumptions and on general models widely used within the industry. Despite its great advantages, there are some limitations that need to be addressed in depth in order to improve the tool for better performance. This study provided some data and guidelines for some work that could be pursued in the future in order to contribute to the field of physiological work in general and in order to overcome the limitations of the tool developed within this study. Some of these suggested works are: 1. Expanding the lifting models to include lifting jobs in asymmetric postures and heights levels other than the ones being used in the study. 2. Energy expenditure is not only related to the tasks listed in the developed tool. All other activities done by the person need to be included as well. Such activities will be eating, drinking, using tools, climbing stairs etc. 3. Since this tool does not replace existing tools rather it enhances their use and application, it would be useful to integrate the tool with other existing tools. For instance NIOSH, Snook s tables, and the like. REFERENCES [1] Shephard, R., Biological Anthropology, Cambridge University Press و 1991. [2] Burt, C., Henningsen, N. and Consedine, N., Promoting correct lifting posture using signs., Applied ergonomics, 30, 353-359, 1999. [3] Christensen, E.H.,: Physical working capacity of old workers and physiological background for work test and work evaluations, Bulletin of World Health Organization, 13, pp. 587 593, 1955. [4] Astrand, I., Aerobic work capacity in men and women with special reference to age. Acta Physiol. Scand. 49 (Suppl. 169), pp. 45 60, 1960. [5] Brouha, L., Physiology in Industry, Pergamon Press, New York, 1960. [6] Lehmann, T.G., Roche, A.F., Martorell, R., Anthropometric Standardization Reference Manual, Abridged ed. Human Kinetics Books, Champaign, IL, 1991. [7] Chaffin, D. Some effects of physical exertion, Industrial Ergonomics, 14, 24-29, 1982. [8] Moores, B., A Comparison of Work-Load Using Physiological and Time Assessments, Ergonomics, 14:61, 1971. [9] Louhevaara, V., Is the physical work load equal for ageing and young blue-collar workers? International Journal of Industrial Ergonomics 24, pp. 559 564. 1999. [10] Muller, E. A., The Physiological Basis of Rest Pauses in Heavy Work, Qt. J. Exp. Cog. Med. Sci. 8. pp. 205 215, 1953. [11] Astrand, P., Rodahl, K., Dahl, H., Stromme, S., Textbook of Work Physiology: Physiological bases of exercise, Fourth edition, Transcontinental, Canada, 2003 [12] Woodson, W., Tillman, B., Tillman, P., Human Factors Design Handbook, 2 nd edition, McGraw Hill, Inc, New York, USA, 1992 [13] Attwood, D., deeb, J., Danz-reece, M., Ergonomic Solutions for the Process Industries, Elsevier, Burlington, MA, USA, 2004 [14] Oborne, D., Ergonomics at Work: human factors in design and development, 3 rd edition, John Wiley & sons, Chichester, England, 1995 [15] United States Department of Labor, Occupational Safety and Health Administration (OSHA), Viewed March 12, 2009. <http://www.osha.gov/pls/oshaweb/owasrch.search_form?p_doc_type =STANDARDS&p_toc_level=0&p_keyvalue= >,. [16] Van der Beek A, Frings-Dresen M, Van Dijk F, Kemper H, Meijman T. Loading and unloading by lorry drivers and musculoskeletal complaints. International Journal of Industrial Ergonomics 12:13-23, 1993

MASAUM Journal of Basic and Applied Sciences Vol.1, No. 2 September 2009 205 [17] Torgen M, Punnett L, Alfredsson L, Kilbom A. Physical capacity in relation to present and past physical load at work: A study of 484 men and women aged 41 to 58 years. American Journal of Industrial Medicine 36:388 400, 1999 [18] Canadian Center Occupational Health and Safety, http://www.ccohs.ca/, Viewed January 23, 2009. [19] Ali I. Mohamed and Yasser M. Alginahi, Assessing the Factors Determining the Maximum Human Physiological Endurance, MASAUM Journal of Basic and Applied Sciences, Vol. 1, Issue 1, August 2009. [20] Government of Canada, Canadian Standardized Test of Fitness (CSTF): Operations Manual, Third edition, 1987. [21] Garg, A., Chaffin, D.B., Herrin, G.D., Prediction of metabolic rates for manual handling jobs. American Industrial Hygiene Association Journal 39, 661-674, 1978. [22] Waters, T. R., Putz-Anderson, V., Garg, A. and Fine, L. J. Revised NIOSH equation for design and evaluation of manual lifting tasks, Ergonomics, 36(7), 749-776, 1993. [23] The National Institute for Occupational Safety and Health, NIOSH, <http://www.cdc.gov/niosh/topics/safety.html>, Viewed November 3 rd, 2008. [24] American Society of Heating, Refrigerating and Air-Conditioning Engineers, ASHRAE, <http://www.ashrae.org/>, Viewed March 22 nd, 2009. [25] Genaidy, A., Al-Shedi, A., and Karwowski, W., Postural stress analysis, Applied Ergonomics, 25, 77-87, 1994. [26] Statistics Canada, < http://www.statcan.gc.ca/start-debut-eng.html >, Viewed on June 15 th, 2009. [27] Tayyari, F. and Smith, J. Occupational Ergonomics, Chapman & Hall, London, UK, 1997. [28] Karl Kroemer, Henrike Kroemer and Katrin Kroemer-Elbert, Ergonomics: How to Design for Ease and Efficiency, 2 nd Edition, Prentice Hall, 2001. Yasser M. Alginahi (M 00) became a member of IEEE in 2000. Yasser M. Alginahi earned a Ph.D., in electrical engineering from the University of Windsor, Ontario, Canada, a Masters of Science in electrical engineering and a Bachelors of Science in biomedical engineering from Wright State University, Ohio, U.S.A. He is an Assistant Professor, Dept. of Computer Science, College of Computer Science and Engineering, Taibah University, Madinah, KSA. He worked as a software developer for Canadian Bank Note Company, Ottawa, Canada on a collaborative project with University of Windsor, Ontario, Canada, where he was involved in the design and implementation of a Character Recognition and a Document Authentication System for passport images captured using CBN-CM2000 and CBN-CM2500 passport readers. He also worked on other projects and supervised several undergraduate projects in IT. He is a certified administrator for DOKEOS Learning Management System and worked as a trainer for a project entitled Bridging the Gap between E-Learning and Computer Skills, which was supported by the Ministry of Higher Education in the Kingdom of Saudi Arabia. His current research interests are Pattern Recognition (OCR), ergonomics, Wireless sensor networks, and e-learning technologies. He is a licensed Professional Engineer and a member of Professional Engineers Ontario (PEO). He has a dozen of research publications and technical reports to his credit Ali I. Mohamed Earned a Ph.D. in industrial engineering from University of Windsor, Ontario, Canada, a Masters in industrial engineering from the University of Windsor, Windsor, Ontario, Canada, Masters in Management Science from the University of Waterloo, Waterloo, Ontario, Canada, and a Bachelor degree in industrial engineering from Garyounis University, Benghazi, Libya He is an Assistant Professor at the Department of Industrial Engineering, College of Engineering, Taibah University, Madinah, KSA. He worked as an industrial system simulation engineer for the big three auto companies and their main suppliers. His current research interests are in the field of ergonomics and crowd management.