INTEGRATED FLOOR SYSTEM Improving the design and construction management of control rooms July 6 th, 2017 Belgioioso, Italy
1.0 Our Company 2.0 Hilti Energy & Industry 3.0 Integrated System Business 4.0 The Integrated Floor System
THIS IS HILTI Founded in 1941 in Liechtenstein Partner of the professional construction industry More than 24,000 employees Operations in more than 120 countries 3
WE PASSIONATELY CREATE ENTHUSIASTIC CUSTOMERS AND BUILD A BETTER FUTURE. 4
PRODUCT AREAS Anchor systems Electric tools and accessories Direct fastening and screw fastening Firestop systems Diamond systems Measuring systems Installation systems 5
OUR CUSTOMER SEGMENTS & TRADES Building construction Civil engineering Steel/metal construction Interior finishing HVAC Electrical installation Diamond service contractors Natural resources Power Industry Energy and Industry 6
1.0 Our Company 2.0 Hilti Energy & Industry 3.0 Integrated System Business 4.0 The Integrated Floor System
ENERGY AND INDUSTRY: WE ARE WHERE YOU ARE A GLOBAL TEAM WITH OVER 1,400 EMPLOYEES North America 320 Europe 450 Eastern-Europe & Russia 140 South America 100 Middle-East & Africa 180 Asia 210 Over 1,000 of our team members have direct interaction with Energy and Industry customers 8
FOCUS SEGMENTS - ENERGY Thermal & Ren Power Gen Nuclear & Decomm T&D Projects Utilities, MRO Oil & Gas Offshore Oil & Gas Onshore Mining Shipbuilding 9
FOCUS SEGMENTS - INDUSTRY Vehicle Machinery Food & Beverage Electronics Facade Telecom & Data Pharmaceutical Elevators 10
WE ARE PRESENT THROUGHOUT THE E&I VALUE CHAIN New Build Projects Brownfield works Engineering Design Procurement Construction MRO & upgrades Decommissioning Design support Global logistics Jobsite support Engineering advisory Engineering advisory Technical libraries Software Model integration Engineering advisory Customized purchasing solutions Range of solutions Engineering advisory Health & safety Trainings On-time jobsite support Health & safety Logistics Engineering consulting Customized solutions MRO Maintenance, Repairs and Operation 11
1.0 Our Company 2.0 Hilti Energy & Industry 3.0 Integrated System Business 4.0 The Integrated Floor System
VALUE PROPOSITION OF INTEGRATED SYSTEM BUSINESS GOES FAR BEYOND PRODUCT ONLY PRODUCTS Modular system, Fastening solutions and more Customer and project specific products to complete the system solution Testing for special application conditions Technical calculations Design support Kitting, cutting, pre-assembly Trainings & jobsite support TAILORED TOTAL SOLUTION SERVICES SOFTWARE 2D/3D drawings Typical libraries BIM and Plant Design 13
WE CAN SUPPORT YOU ON A WIDE RANGE OF APPLICATIONS 14
1.0 Our Company 2.0 Hilti Energy & Industry 3.0 Integrated System Business 4.0 The Integrated Floor System
THE TRADITIONAL ARRANGEMENT OF TECHNICAL ROOMS REQUIRES 3 SEPARATED KINDS OF SUPPORT The floating floor What happens? The electrical cable tray support The panel stand Narrow space for cables Time consuming Additional scaffolding Conflicts during the work Need a lot of coordination Modification is difficult Heavy lifting required 16
HILTI INTEGRATED FLOOR SUPPORT IS AN INNOVATIVE AND COST EFFICIENT SOLUTION 17
ONE SUPPORT STRUCTURE SOLUTION FOR DIFFERENT KINDS OF EQUIPMENT, CABLE TRAYS AND FLOOR TILES The solution 3 different supports in 1 integrated system Comparison Traditional vs. Hilti IFS Narrow space for cables Time consuming Additional scaffolding Conflicts during the work A lot of coordination Modification is difficult Heavy lifting required Easier cable routing Fast installation No scaffolding 3 systems integrated Minimal coordination Easily adaptable Light components 18
THE RESULT: TIME SAVING AND LESS TOTAL COST Hilti support system is able to reduce more than half the installation time, compared to the traditional structures Flexibility, less planning, lower coordination effort and time savings lead to considerable overall cost saving 19
IMPROVE THE DESIGN PROCESS Electrical & Instrumentation Engineering The design of the cable routing is not affected by the rigid grid of the pedestals of the traditional false floor, but can be easily managed with a larger span and flexible layout The cabinets position and spare management for future needs are flexible and can be handled without the use of panel frames in steelwork Civil Engineering Utilize the minimum space to accommodate the services and prevent from interferences The modularity of the system enables last-minute changes and fine adjustment after installation Reduce the re-work and re-design 20
OPTIMIZE THE WORKFLOW The integration of the disciplines in one single system - minimizes the coordination needs - optimizes the workflow - mitigates conflicts and disruptions Project Management The minimization of interferences and rework strongly simplifies the erection and dramatically shrinks the installation time, thus reducing the time pressure Design to cost through optimization Reduce the site work (with pre-assembly and cut to length services) On-site support and supervision 21
EASY AND CUSTOMIZED DELIVERY Accurate MTO and cost forecast Procurement Department Stock availability without time delivery pressure or prefabrication lead-time Global coverage Provide special logistic requirements 22
EASY FACILITY MANAGEMENT Flexibility and removability to incorporate later changes and future modifications Plant Owner Enable easier and safe maintenance and renovation, since panels can be added or moved directly on the floor without the need of temporary scaffolding 23
CASE STUDY: INTEGRATED FLOOR IN AN INSTRUMENT BUILDING WITH SEVERAL LAYOUT CHALLENGES The challenges Narrow spaces and congested cable routes under the floor Portion of the room with sloping ground and no pillars allowed Large air duct laying on the ground under the floor The solution Hilti Integrated Floor with MQ channels (C profiles) for the typical structures Special frames with heavy Hilti girders (MI system) in critical areas Customer benefits Flexible grid layout that overcomes the issues met by the customer in early design Easily adaptable structure, despite the changes done during detail design Easy installation for future cabinets Full satisfaction also by the Plant Owner 24
CONGESTED CABLE ROUTES SOLVED WITH VARIABLE PILLARS LAYOUT Congested cable routes The solution Pillars layout with variable grid 25
SLOPING GROUND SOLVED THROUGH SPECIAL STRUCTURES WITH HEAVY GIRDERS Sloping ground, no pillars allowed The solution Special structure with Heavy Duty system MI 26
AIR DUCTS SECTIONS SOLVED WITH SPECIAL BRIDGES Large air ducts and side by side in critical sections The solution Pillars layout with variable grid and bridges with Heavy Duty system MI 27
TYPICAL LAYOUTS OF INTEGRATED FLOORS Single layer of channels with frame distance given by tiles size (e.g. 600mm). Typical grids: 600x800 600x1000 600x1200 Two layers of channels with frame distance variable, the layout is totally free. Typical grids: 800x1000 1000x1000 800x1200 28
TYPICAL LAYOUTS OF INTEGRATED FLOORS 29
SPECIAL CASE: INDEPENDENT PANEL FRAMES In some cases it s required that the panels are installed on fully separated structures. For those situations the floor integrates the cable trays only and the panel stands are fabricated through Hilti modular system but with independent structures 30
SPECIAL CASE: INDEPENDENT PANEL FRAMES 31
REFERENCES OF INTEGRATED FLOORS SYSTEM WITH MAIRE TECNIMONT GROUP Under design: Combined Oil Refinery Unit (CORU) in Moscow refinery, Russia In construction: Punta Catalina coal-fired power plant in Dominican Republic Completed: Refinery Off Gas (ROG) in Antwerp petrochemical district, Belgium 32
DESIGN THE SYSTEM IN BIM TO EXPLOIT THE ADVANTAGES OF THE SOLUTION Created parametric objects Delivering a total solution 33
IMPLEMENTED A CASE STUDY WITH TECNIMONT FOR THE INTEGRATION IN A 3D MODEL 34
A DESIGN RICH IN INFORMATION Automatic creation of elevations, plans and sections from the 3D model Clash detection Automatic Bill of Quantities Additional info like cost and installation time Family Type Product Family Product Group Product Name Manufacturer Count InstallationOrder InstallationTime(min) N Anchor N Bolts Rail_support floor skeme MQP-21-72 Installation System Rail Support MQP-21-72 Hilti 137 1 548 274 274 MQ_upright- skeme MQ-41 Installation System Installation Channel MQ-41 6m Hilti 137 2 685 0 0 Bracket MQK-41 skeme MQK-41/300 Installation System Bracket MQK-41/300 Hilti 716 3 1432 0 1432 MQW-4 skeme MQW-4 skeme Installation System 4-Hole Angle MQW-4 Hilti 308 3 616 0 616 MQ_cross - skeme MQ-41 Installation System Installation Channel MQ-41 6m Hilti 154 4 770 0 0 Generic MQ-join MQ-72 Installation System Installation Channel MQ-72 6m Hilti 43 4 215 0 0 MQV skeme MQV-3D skeme Installation System Channel Tie MQV-3/2D Hilti 137 4 548 0 548 MQV-12 skeme MQV-12 Installation System Channel System MQV-12 Hilti 26 5 52 0 104 Rail_support wall skeme MQP-21-72 Installation System Rail Support MQP-21-72 Hilti 34 6 136 68 68 1692 5002 342 3042 35
BIM NOT ONLY FOR DESIGN USEFUL TOOL FOR PROPOSAL AND PLANNING PROVIDES Cost trasparency Automatic update of material take-off Forecast installation time Integration in project schedule Sequence planning 36
www.hilti.com 37