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Bilfinger Babcock CZ is an important provider of steam generators and power plant equipment. The company continues the longstanding tradition of Brno power engineering, dating back to 1824 when produced its first steam engine. Continuous innovation or improvement and development of new equipment enables Bilfinger Babcock CZ to satisfy even the most demanding quality requirements and ensure optimal performance with minimum impact to the environment. BILFINGER BABCOCK CZ S core products and services New Built 1. Heat Recovery Steam Generators Behind gas turbines Industrial concept (20 170 MWe) Utility concept (up to any size) In industrial processes Customised design Large variability of standard solutions: Vertical or horizontal Single, double or triple pressure with reheat; DH circuit Supplementary firing Fresh air firing Various erection concepts O / C modules, bundles or loose harps SCR and/or CO catalyst 2. Clean Biomass Fired Boilers 30 200 t/h 4. Special Boilers CoGB compact design 40 200 t/h History In 1814, Jan Reif, August Scholl, Bedřich Scholl and Kristian Memmert founded a company to manufacture textile machinery and steam engines in Šlapanice u Brna. Between 1872 and 1993, the company bore the name První brněnská strojírna, a.s. (PBS). During the 1990s, it continued to operate under new ownership first ABB, and then Alstom Power. In 2006, the Austrian company Austrian Energy & Environment AG bought the major part of the branch of industrial boilers. The company, which has now about 180 employees, has continued its business under the auspices of Bilfinger GmbH Group since July 2011. Scope of activities The company provides comprehensive solutions for applications using a wide range of fuels and/or waste heat utilisation. Customers expect a broad scope of activities and a high degree of flexibility, which is precisely what Bilfinger Babcock CZ offers from technical feasibility studies to final assembly, as well as plant operations and lifetime services. Solutions by Bilfinger Babcock CZ represent technical perfection and comprehensive customisation for any specific need. Product portfolio New Built Heat Recovery Steam Generators Clean Biomass Fired Boilers Coal Fired Boilers Special Boilers Turnkey Plants Service Modernisation and Repairs Performance Enhancement Laser Scanning Tests and Diagnostics Different fuels, such as wood chips and pellets, sawdust, straw, bark, pulpwood, cardboard and other biomass residues Coal as a support/substitute fuel 3. Coal Fired Boilers 40 400 t/h Wide range of coal quality Grate firing Pulverized coal firing dry or wet bottom Bottom or top supported Primary De-NOx systems SCR/SNCR, desulphurization Modular concept for easy transport and assembly Field erected 80 400 t/h Hot water 50 250 MWth, 10 25 bar(a) Special gaseous and liquid fuels such as blast furnace gas, coke-oven gas, hydrogen, heavy fuel oil, coking tar and other waste fuels and fuel combinations Natural gas or oil firing back-up Bottom or top supported Primary De-Nox systems SCR/SNCR, desulphurisation 5. Turnkey Plants Boiler island extended scope Steam tails Conventional industrial plants BoP equipment, control systems, instrumentation, electrics, fuel preparation, flue gas cleaning and ash handling, civil part Industrial blocks up to 50 MWe
Service References Heat Recovery Steam GeneratorS MODERNISATION, REPAIRS, PERFORMANCE ENHANCEMENT Enhancing the performance of existing equipment and improving operational characteristics to make them more environmentally friendly and increase plant availability is an integral part of the Bilfinger Babcock CZ s product portfolio. The core scope of activities in this area is the complete rehabilitation and modernization of boilers and heating plants, as well as repairs and replacement of damaged parts or parts at the end of service life. The company has excellent competence in NOx emission reduction where we offer, together with our sister companies, state-of-the-art solutions for primary measures like burners, OFA systems and complete fuel preparation. TESTS AND DIAGNOSTICS The company also provides technical consultations and studies, inspections and overhauls of boilers, certified emission measurements, guarantee and operation measurements, diagnostics of boiler parts (detecting residual lifetimes) and the elaboration of economic analyses and solution proposals. TES Polyarnaya, Russia Client: PSG International a.s. Year of Start-up: 2014 131 / 50 t/h 90 / 6.5 bar(a) 465 / 250 C horizontal double pressure with integrated de-aerator Gas turbine: V 93.2 Ambarli, Turkey Client:EP International BV Year of Start-up: 2012 278 / 332 / 52 t/h 112 / 31 / 4 bar(a) 530 / 524 / 194 C vertical t riple pressure with reheat and integrated de-aerator dry run concept Laser scanning Bilfinger Babcock CZ offers real time solutions, which are necessary in today s economy, through laser scanning. The shape and dimensions of the real device is transferred to a virtual computer model, and within a few minutes the three-dimensional digital imprint of the real space and equipment is available. These are formed by individual point clouds corresponding to a position of the laser scanner. These point clouds are then numerically processed, filtered, transformed and exported to the necessary formats. Gas turbine: SGT5 4000F Certificates ASME S EN ISO 9001 EN ISO 14001 OHSAS 18001 Balloki, Pakistan Client: Orient Power Company (Pvt) Ltd. Year of Start-up: 2008 111 / 17 t/h 93 / 5 bar(a) 538 / 270 C horizontal double pressure Gas turbine: GE 6FA
Clean Biomass Fired BoilerS Special Boilers Elblag, Poland Client: Mostostal Warszawa S.A. Year of Start-up: 2013 Lichterfelde, Berlin, Germany Client: Vattenfall Europe Wärme AG Year of Start-up: 2014 1 Clean Biomass Fired Boiler 90 t/h 95 bar(a) 525 C vibrating grate 3 Hot Water Boiler 125 MWth 45-60 / 110 C Fuel: natural gas Fuel: straw and wood pellets TURNKEY PLANTS South Nyirseg, Hungary Client: EGI Contracting Engineering Co.Ltd Year of Start-up: 2009 Kelenföld, Hungary Client: Budapesti Erömü RT Year of Start-up: 2006 1 Clean Biomass Fired Boiler 80 t/h 93 bar(a) 515 C vibrating grate Fuel: wood chips T urnkey reconstruction and expansion of combined cycle 1 Oil and Gas Fired Boiler 125 t/h 42 bar(a) 425 C 1 Gas Fired Hot Water Boiler 70 MW 90 / 130 C 1 Steam turbine 50 MWe 39 bar(a) 420 C Fuel: natural gas, light fuel oil Coal Fired BoilerS Laser Scanning Kakanj,Bosnia and Hercegovina Client: TPP Elektroprivreda BiH Year of Start-up: 2012 Temelín, Czech Republic Client: CADpro s.r.o. Year of realization: 2012 general modernisation of boiler K6 1 Pulverized Coal Fired Boiler 350 t/h 140 / 32 bar(a) 540 / 540 C slag-tap furnace Scope: Point cloud of main pipes in 2nd generator room in nuclear power plant, used for evaluation of piping routing 774 scan positions 14 948 732 600 laser points completed in 2 months Building dimensions: 130 m 50 m 35 m Fuel: brown coal
Křižíkova 72 612 00 Brno, Czech Republic Phone: +420 545 104 040 Fax: +420 545 104 891 e-mail: info.babcock-cz@bilfinger.com www.babcock-cz.bilfinger.com