BILFINGER ENGINEERING & TECHNOLOGIES WE MAKE INDUSTRIES WORK
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1 BILFINGER ENGINEERING & TECHNOLOGIES WE MAKE INDUSTRIES WORK MEET THE NEW BILFINGER ENGINEERING & TECHNOLOGIES GMBH
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3 Bilfinger Engineering & Technologies GmbH 3 THE NEW BILFINGER ENGINEERING & TECHNOLOGIES GMBH Bilfinger Engineering & Technologies GmbH has arisen out of the merger between Babcock Borsig Steinmüller, Bilfinger Piping Technologies and parts of Babcock Noell. The new unit s core competencies include service, construction and digital networking of components and systems for the economical, emissions-friendly operation of energy and industrial plants with stringent process and material requirements. Increasing environmental awareness, growing demands on competitiveness, technological innovations and the desire for greater efficiency and flexibility of the plants: Not only the energy sector, but also the process industry are faced with these challenges, which must be proactively and efficiently mastered. The merger of Babcock Borsig Steinmüller, Bilfinger Piping Technologies and parts of Babcock Noell as the new Bilfinger Engineering & Technologies GmbH is exactly the answer that is needed to deal with these challenges. The new company delivers the highest level of competence for customers both within and outside the energy sector. Headquarters are in the Bilfinger location in Oberhausen.
4 4 OUR PRODUCTS Steam generation technology and related pressure parts Burners and firing systems for all kinds of fuels (various types of coal, biomass, oil, gas as well as special fuels) Fuel feeding Air and flue gas ducts, combustion air systems Grinding plants Heat utilization and heat displacement systems Piping construction including all machines and technical systems in power plants and industrial plants Flue gas purification Flue gas denitrification Flue gas desulfurization Dust removal technology
5 Bilfinger Engineering & Technologies GmbH 5 OUR SERVICES for all types of plants in the power plant and process industries Plant dimensioning, engineering, computational fluid dynamics, construction, construction review, manufacturing, assembly, commissioning High pressure, medium pressure, low pressure piping pre-fabrication Engineering for complex piping systems Project planning and execution, project management Rehabilitation of existing systems and plants New construction Assembly and disassembly, cleaning and disposal Expansion and modification of components Feasibility studies Studies on service life extensions and efficiency enhancements Digital networking Individual consulting to increase the performance, flexibility, efficiency and safety of plants Research and development activities in the field of welding methods Assembly services including special welding After market sales (maintenance, revision, overhauls, trouble shooting, modification and extensions) Part management incl. supply of all spare and wear parts Training of operational staff Takeover of operations, full maintenance and parts service
6 6 ENGINEERING COMPETENCE AND SERVICE MENTALITY The best of two worlds The new Bilfinger Engineering & Technologies GmbH brings together the qualities of innovation, tradition, product competence and expertise. We combine the innovative strength of our engineers with customer orientation and the passion and attitude of being a demanding service provider.
7 Bilfinger Engineering & Technologies GmbH 7 UTMOST COMPETENCE AND SERVICE. TO PERFECTLY SUIT YOUR NEEDS. MEET OUR SPECIALISTS IN OUR 5 BUSINESS UNITS: 01 ENERGY & UTILITY COMPANIES, CONVENTIONAL 02 ENERGY & UTILITY COMPANIES, NUCLEAR 03 OIL, GAS, CHEMICALS 04 INDUSTRIAL APPLICATIONS 05 FABRICATION & INSTALLATION
8 8 OUR BUSINESS UNIT ENERGY & UTILITY COMPANIES, CONVENTIONAL Energy & Utility Companies, Conventional bundles our competences in the area of conventional energy generation for private and municipal utility companies. We offer individual consulting as well as integrated system solutions for power plant construction, the expansion as well as rehabilitation of existing systems. You receive all services for conventional power generation from a single source. Thanks to comprehensive engineering expertise, experienced assembly teams as well as our own production capacities, everything from the initial inquiry to commissioning can be carried out within the company. Your contact: Dr. Michael Herbermann michael.herbermann@bilfinger.com
9 Bilfinger Engineering & Technologies GmbH 9 OUR BUSINESS UNIT ENERGY & UTILITY COMPANIES, NUCLEAR The Energy & Utility Companies, Nuclear business unit bundles our knowledge in the area of nuclear energy generation. In addition to the planning and implementation of high-pressure piping systems, this also includes maintenance as well as shut-downs and disassembly of nuclear power plants. The business unit Energy & Utility Companies, Nuclear sets itself apart through its outstanding specialist competence in welding technologies: Included among these are the remote control orbital welding, welding work on piping systems with high wall thickness and welding repairs on critical systems and components such as reactor pressure vessels or pressurizers. Your contact: Günter Rychlik guenter.rychlik@bilfinger.com
10 10 OUR BUSINESS UNIT OIL, GAS, CHEMICALS The business unit Oil, Gas, Chemicals bundles Bilfinger s competences for companies in the oil, chemical and petrochemical sectors. More than 60 years of experience make us a competent partner for all welding and assembly technology in the oil, chemical and petrochemical sectors. Core competencies include, in particular, the application and processing of materials for plants with high thermal, corrosive or chemical exposure. The rehabilitation of industrial ovens is just as much a part of our skill set as the provision of systems for the generation of electricity and process steam, including through the combustion of residue from the production process. Your contact: Thomas Rixgens thomas.rixgens@bilfinger.com
11 Bilfinger Engineering & Technologies GmbH 11 OUR BUSINESS UNIT INDUSTRIAL APPLICATIONS Our business unit Industrial Applications combines Bilfinger s most up-to-date product expertise and performance for applications in the industrial segments maritime/marine, cement production, metallurgy and other industries with requirements in the areas of fuels, firing systems, steam generation as well as emission and waste gas purification. Core competencies here include desulfurization systems for motor emissions from ship operations or special denitrification systems for use in atmospheres with high dust exposure such as those in cement plants, for example. Residue incinerators for process steam and electricity generation are also part of our expertise. Your contact: Helmut Welp helmut.welp@bilfinger.com
12 12 OUR BUSINESS UNIT FABRICATION & INSTALLATION Our business unit Fabrication & Installation combines Bilfinger s competences in the areas of manufacturing, assembly, construction at site and after market sales. In addition to modification, assembly and maintenance services this also includes highly-specialized expertise for applications in the nuclear and processing industries as well as precision bending of pipes with diameters of up to 850 millimeters. The Fabrication & Installation business unit covers within the scope of after market sales, supply of spare and wear parts, the entire spectrum of maintenance as well as the manufacturing and processing of pipes, especially with sophisticated material, welding and bending requirements. Thanks to highly-qualified welders, we can complete the most challenging welding technology projects. As proof of their qualifications, our employees have all necessary licenses and certificates for the nuclear and process industries. Your contact: Günter Rychlik guenter.rychlik@bilfinger.com
13 Bilfinger Engineering & Technologies GmbH 13 CERTIFICATES AND PERMITS Our products and services meet the highest standards. We guarantee this through professional quality management. Our integrated, process-oriented management system has been certified in accordance with DIN EN ISO 9001 since 1994 and combines quality management with environmental management as well as health and occupational safety management in line with the SCC P model. There is also a central quality office at Bilfinger Engineering & Technologies GmbH: The office plans, monitors, reviews and documents all quality-relevant production steps. Our quality requirements are in line with German and international standards: Bilfinger Engineering & Technologies GmbH has all of the permits necessary for its broad supply and service portfolio. Detailed operating and working instructions are available for all essential operations. Additional customer requirements are implemented according to project-specific demands on the basis of the above mentioned instructions.
14 14 INNOVATIVE TECHNOLOGIES AND DEVELOPMENTS When it comes to research and development activities, Bilfinger Engineering & Technologies GmbH is an industry pioneer. As a result of the restructuring, we combine technological expertise, develop new concepts and innovative technologies. In this way, Bilfinger Engineering & Technologies continuously develops and optimizes all components in the area of firing and fuel processing. Emission reduction technologies such as those for nitrogen oxides and mercury are as much a focus as projects in the area of solar-thermal power plants. We work for you with the most up-to-date methods and combine innovation with our many decades of experience. Close cooperation with universities ensures a scientific perspective on our approaches. On this basis, we build our practice-oriented calculation and interpretive methods and can thus offer the most modern support available: Burner technology The conversion of power plants to low-emission firing systems is becoming increasingly important. Our burners for coal dust are designed on the basis of theoretical principles that are adjusted to reflect project operating results. Assembly is based on many decades of experience. Continuous development is carried out with computer model approaches to simulate various types of coal. Lignite drying Since 2001, we have been working together intensively with partners from industry and science on research related to coal-drying processes. The predrying of raw coal is a process engineering solution to enhance efficiency in lignite-based power plants. In this process, the energy created from water turning into steam during drying is integrated into the power plant process. Depending on the water content in the coal, this allows for an efficiency gain of four to six percentage points, considering a pressurized operation of the drying
15 Bilfinger Engineering & Technologies GmbH 15 system and the integration of all of the heat from the vaporized coal water into the power plant process. Pressurized steam fluidized-bed drying contributes to the conservation of a valuable fossil fuel, a reduction in CO 2 emissions and to securing a stable supply of energy. Real-time monitoring systems for corrosion analysis With the chronological representation of corrosion information in the real-time corrosion measurement, the chronological progress of corrosion in a plant can be observed. Individual incidents can be clearly identified and immediately allocated to the causes which are generally still present. This allows for the development of a specific procedure for the use of complex fuels and their mix or to their specific treatment. Pulverizer development For an efficient firing process, raw materials must be optimally prepared. We offer the entire spectrum of services for the grinding of hard coal and lignite as well as the grinding of biomass.
16 Bilfinger Engineering & Technologies GmbH Location Oberhausen (Headquarters) Europaallee Oberhausen Germany Phone Fax Location Dortmund (Workshop) Alter Hellweg Dortmund Germany Phone Fax Location Osterode Petershütter Allee Osterode Germany Phone Fax Location Würzburg Alfred Nobel Straße Würzburg Germany Phone Fax WE MAKE INDUSTRIES WORK
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