Biomass Gasification in India

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Biomass Gasification in India VVNKishore Senior Fellow, EET Division The Energy and Resources Institute (TERI) New Delhi Presented at IEA Bioenergy Agreement, Task 33 Fall 2006 meeting at GTI 30 October 2006

The Big Canvass

Bio resource base in India Coal Production 407 million tons (2005-06) Biomass production 420 million tons (Firewood 220 million tons) (Agro residues 200 million tons) Biomass at par with coal, but used inefficiently

~ 10 million electric pump sets consuming about 30% of total electricity use Huge technical losses (due to low voltage transmission lives in rural areas) as well as financial losses (due to theft, free power etc.) resulting in a revenue loss of $5 billion per year. High promise of biomass gasification for irrigation pumping/rural electrification

The Catch Biomass often does the vanishing trick

Source/Technologies Wind Power Small Hydro Power (Upto 25MW) Biomass based Power Biomass Gasifiers Solar Photovoltaic Power Energy Recovery from Urban & Industrial Wastes Units Power Generation MW MW MW MW MW MW Cumulative achievements (upto 31/Mar/06) 5340.60 1826.43 912.53 69.87 2.74 45.78 India s Position in the World IV X IV I V

The Catch Very scant field data (post installation survey on functionality, problems, performance)

The Drivers

Subsidy structure (Thermal & electrical) Incentives under: VESP (Village Energy Security Program) RVE (Remote Village Electrification) RGGVY (Rajiv Gandhi Grameen Vidyutikaran Yojana)

BIOMASS GASIFIER PROGRAMME Capital subsidy for Biomass Gasifiers for thermal and electrical applications Rs.2.0 lakhs/($ 4400)/300 kw th for thermal applications Rs.2.5 lakhs ($ 5500)/100 kw e for electrical applications through dual fuel engines Rs.8.00 lakhs ($ 17580)/100 kw e for 100% producer gas engine with gasifier system Rs.6.00 lakhs ($ 13190)/100 kw e for 100% producer gas engine alone * 20% higher CFA for North-Eastern States including Sikkim and Special Category States, namely Uttranchal, J&K, Himachal Pradesh.

Programme Biomass Gasifier based Village Electrification Capacity of the system Basic Package Price Collection, processing and storage & AMC Village Electrification 50 kw (30 villages including 10 in N.E. States) Rs.15.00 lakhs ($33000) per village electrification cost including biomass gasifier system, housing and local distribution 1.50 lakh ($3300) For North-Eastern States and Sikkim, 90% MNES share and 10% State share or State Agency, Panchayat, etc. of Basic Package Price. For other States, 60% MNES share and 40% State share or State Agency, Panchayat, etc. of Basic Package Price. 25 kwe unit size and modular upto 100 kwe and a special rating of 10 kwe proposed. Average 50 kwe capacity of one village has been taken. For cluster of villages, 100 kwe unit size and modular upto 1 MWe proposed. Rs.1.50 lakh per 50 kwe plant per year in addition has been proposed as grant for biomass collection, processing and storage for a period of five years and AMC. Micro-credit for internal wiring @Rs.1500/- per household. Proposed implementation be done by / through SNAs with the involvement of ESCOs, Cooperatives, Panchayats, NGOs, Manufacturers or Entrepreneurs

Fiscal Incentives for Biomass Power Genertation Item Accelerated Depreciation Income Tax Holiday Customs Duty General Sales Tax Description 80% depreciation in the first year can be claimed for the following equipment required for co-generation systems: Back pressure, pass-out, controlled extraction, extraction cum-condensing turbine for cogeneration with boilers Vapour absorption refrigeration systems Organic rankine cycle power systems Low inlet pressures small steam turbines Five year tax holiday with 30% exemption in next 5 years for power projects with PPAs Duty leviable for NRSE power projects of less than 50 MW capacity (under Project Import Category) is 20% ad valorum. Exemption is available in certain States

The back seat driver : Electricity Act 2003 10% of renewables recommended but not mandated

The Actors

Government/ Public sector MNES IREDA SNAs MoP (WBREDA etc) NTPC Academic/NGO CGPL (IISc/ Blr) ASTRA (IISc/B) Dept of Mech Engg IIT/B Dept of Chem Engg & CES, IIT/D Madurai Kamraj Univ SPRERI Anna University TERI Manufacturers/ Suppliers Ankur Grain Processing AEW Cosmo Aruna Electrical CPW 2M Industries Paramount Cummins India Kirloskar Greaves Several un recognised entrepreneurs

The Works (Technology)

Gasifier Types: Throated, Imbert type With choke plate Throatless, Open top (some time), downdraft Throatless, Closed top, downdraft Updraft Natural draft Air Entry: Both suction and pressurized Researched and abandoned: Powdery biomass gasification Fluidized bed gasification Recent: High pressure gasification

Gas cooling/cleaning: Cyclones Spray towers/packed bed towers Venturi scrubbers Centrifugal scrubbers Variety of filters Sand bed Rice husk bed Saw dust bed Wood/wood shavings/charcoal bed Fabric/foam filters Paper filters

Engines: Dual Fuel mode (existing diesel engines) 100% Producer Gas Engines (Modified diesel/natural gas engines) Instrumentation and Controls: Minimal Wastewater Treatment: Generally not done

The Rules (Standards)

Somewhat primitive, flexible, and individualized procedures for testing and standardization till 2000 New test procedures since 2000

The Catch - 22 Testing agency same as technology developer/supplier earlier (conflict of interest) No independent testing agency at present No Indian standard (BIS) Self certification by existing manufacturers (bars new entrants into subsidy market) No check on quality control of current equipments

The Play (Active till 2003)

R&D program on Gasification PICCOPs (Principal Investigators Committee for Coordination of Projects) GARCs (Gasifier Action Research Centres) GARPs (Gasifier Action Research Projects) Small Grants Program on Gasification

The Mega Play

BERI (Biomass Energy for Rural India) UNDP/GEF, ICEF, GoK Objectives To Develop and implement bioenergy technology packages To promote sustainable and participatory approaches To meet rural energy needs

Goal to be achieved through: Demonstrating technical and financial viability in a cluster of 24 villages in Tumkur dist of Karnataka Building capacity and developing appropriate mechanisms for implementation, management, monitoring Developing financial, institutional, market strategies to overcome identified barriers for large-scale replication for rural areas Disseminating bioenergy technology and information on large scale

Project Outlays: US$ 8.819 million US$ 4.020 million US$ 2.495 million Balance Total UNDP/GEF ICEF GoK & Others Time Frame: Five years (Actual implementation started June 2002) Expenditure till 2006: 32% Project unlikely to achieve Objectives/Goals

THANK YOU