Insulated Roof & Wall Panels KingZip Insulated Standing Seam Roof Panel System
Insulated Standing Seam Roof Panel System Introduction Kingspan KingZip Kingspan is a global leader in the innovative design and manufacturing of sustainable high performance insulated metal roof and wall panel systems. Kingspan s fast track building envelope systems are key to achieving affordable, low energy, low carbon, and net-zero energy buildings. KingZip insulated metal roof systems provide high levels of thermal (R-value) and airtightness performance throughout the service life of the building, contributing towards achieving net-zero energy building* targets and LEED project certification. KingZip s one step installation method can reduce on-site installation time by up to 50% compared to traditional multi-part roof systems, and is suitable for new and retrofit applications across commercial, industrial and cold storage market sectors. Where do you start? With the... *U.S. Department of Energy s Commercial Building Initiative. www.eere.energy.gov 2
Contents Performance Benefits 4 KingZip Finish Options 8 KingZip Powerpanel 9 Market Sectors 10 Product Data 12 Construction Details 16 Project Portfolio 22 Follow Kingspan on: 3
Performance Benefits The easiest and most cost-effective route to reducing building energy demand and costs is to utilize the high thermal performance and superior airtightness benefits of KingZip standing seam roof systems. Energy Cost Savings KingZip s thermal performance of high R-value, superior airtightness and low thermal bridging can result in energy savings of as much as 30% over standard cavity-based insulation systems. High R-Value KingZip s insulating core provides superior thermal performance with tested R-values of up to 48. In addition, the panel assembly features a unique thermally broken hidden clip system that helps prevent heat loss and condensation. Most importantly, the insulation is exterior of the building structure. This feature provides the best possible thermal envelope by reducing thermal bridging typical of cavity insulation systems. In addition, the panels feature excellent foam-to-foam contact, which provides an unbroken thermal shield against heat transfer. KingZip is tested to ASTM C1363, and the tested configuration is typical of actual in-place construction and performance. Path to Net-Zero Path to NetZero is a unique tool for the building industry that will simulate the process of achieving high performance and net-zero energy buildings. Experts report on modeling results that evaluate energy savings and the impact of using insulated metal panels (IMPs). This tool is accessible through interactive mobile applications available on the web as well as via free apps for the ipad, iphone, ipod Touch and Android mobile devices. To evaluate the impact of high performance IMP wall and roof systems on building efficiency, Kingspan commissioned a study by the Architectural Energy Corporation that simulated three buildings school, office and warehouse in four locations. The IMP buildings were compared against EIFS, split-faced block, tilt-up and single skin with batt insulation. Results indicated that continuous insulation with high effective R-value and superior airtightness achieved significant energy savings, followed by renewables, such as PV systems and energy conservation measures. Visit www.pathtonetzero.com to download the appropriate version. This demonstrates the importance of EnvelopeFirst, a high performance building envelope design strategy. 4
Superior Airtightness and Weathertightness One of the biggest sources of building heat loss (or heat gain) is due to air leakage i.e. leaky buildings. KingZip panels are rigorously tested to ensure that they remain both air and weathertight over the life of the building. The standing seam design along with the hidden fastener clip assembly allows KingZip to be utilized on low slope applications (as low as ¼:12). The standing seam joint is mechanically seamed using the KingZip Power Seamer Kingspan offers an optional Manufacturers Weathertight Warranty program for KingZip. Contact Kingspan for more details. Carbon Emission Reduction KingZip is a superior thermal and airtight system that reduces a building s operational energy demands (primarily heating and cooling), and as a result, it s carbon footprint. Contributes to LEED Credits Energy and Atmosphere Optimize Energy Performance (requires building modeling to determine actual quantity) Energy Star and Cool Roof specifications Materials and Resources Recycled Content Regional Materials Innovation in Design Process 5
Performance Benefits Performance Benefits KingZip insulated standing seam roof system offers design flexibility and aesthetics combined with high R-values and unparalleled service life thermal performance all built-in to a single off-site, factory assembled insulated panel. KingZip is also available with integrated solar PV options. Faster Build KingZip s one step installation can reduce on-site installation time by up to 50% compared to traditional multi-part roof systems. KingZip insulated panels provide the exterior weather barrier, high efficiency insulation core and an integral vapor barrier. This reduces multiple labor steps required with other roof systems down to a single operation. Accessories To complete the KingZip system a full range of integrated accessories including rooflights*, curb units*, fastening clips, gutters, architectural feature trims, and flashings are available. KingZip is easily adaptable to accommodate safety and fall arrest systems. * These solutions are project specific. Please contact Kingspan. Hand Crimper This tool incorporates an over-bend feature to roll the top standing seam to a perpendicular orientation. The hand tool is also used to seam the panels at the end of the run for a distance of approximately 12 in order to be able to start the electric seaming tool. KingZip is available in 42 cover width and lengths of up to 48 making it easier to handle and position, while increasing installation productivity. KingZip panels are mechanically seamed using a Power Seamer. Kingspan s single component systems can increase speed of build by up to 50% Electric Seamer The Power Seamer mechanically roll forms the seam of each KingZip panel to the adjacent panel. The tool features a lightened shaved gear train, hollowed shafts, and dual direction seaming capability. The seamer is available for rent or purchase. 6
Design Flexibility, Aesthetic Appeal KingZip s vertical side seam and integral batten provide an attractive linear accent to any roofing application. In addition, the strong one piece flat pan design of the panel is ideal for complicated roof geometries such as hips and valleys, does not require the use of underlayments, and may be applied directly over open purlins or decking. A full range of accessories are available to complete the KingZip system. The standing seam concept allows the system to be utilized on low roof slopes with cover widths of 42. A wide range of color and finish options are available to enhance the aesthetic appeal of the roof. Energy Star and Cool Roof (CRRC) ratings are available for many Kingspan standard colors contact Kingspan for more information. 7
Performance Benefits KingZip TM Finish Options KingZip is available with high-performance, sustainable roof finishes, including solar reflective Cool Roof rated options that can reduce peak cooling energy demand by up to 15%. Cool Roof rated solutions comply with codes and green building programs. When applied these finishes can contribute to several LEED credits. These Cool Roof coatings are intended to reduce heat islands (thermal gradient differences between developed and undeveloped areas) to minimize impact on microclimates and human and wildlife habitat. As required by LEED credit 7.2, Sustainable Sites Heat Island Effect Roof, the cool color palette for KingZip is Energy Star compliant, specifying highly reflective and high-emissivity roofing (emissivity of at least 0.9 when tested in accordance with ASTM E408) for a minimum of 75% of the roof surface. Energy Star qualified roof systems can reduce the amount of air conditioning required in buildings and can reduce energy bills by up to 50%, translating into dollar savings and reducing impact on the environment. 8
Performance Benefits KingZip TM Powerpanel Powerpanel is a leading product for the sustainability challenges we face today. It combines the thermal performance benefits of KingZip with the power of the sun to offer a roofing system that insulates and generates renewable energy on-site from the comfort of a single source trusted provider. Complete roof and PV system with the Kingspan 25 year total system warranty. Insulate & Generate Kingspan s Solar PV options include Thin Film Laminate BIPV, for a building integrated roof, Poly or Monocrystalline Tilt and Direct Mount systems. Laminate BIPV Tilt Mount KingZip insulated roofi ng panel with fl exible, factory applied thin-fi lm Laminate PV. KingZip insulated roofi ng panel with rigid poly or monocrystalline PV Modules, mounted on a steel strut tilting system, fi xed to the standing seam joints. Direct Mount KingZip insulated roofi ng panel with rigid poly or monocrystalline PV modules fi xed directly to the standing seam joints. 9
Market Sectors Public Service Industrial Education 10
Market Sectors Recreational Retail Commercial Cold Storage 11
Product Data Dimensions Kingspan s single component systems are available in a wide range of finish options KingZip 42 Coverage (1,067mm) 2 Exterior Face 2-6 Interior face 3 1 /2 1/8 Shown before seaming 60 Specifications Description: KingZip Standing Seam Roof Panel Dimensions: Panel Width 42 / Panel Length Minimum 10-0 ; Maximum 48-0 Joint Configuration: Insulation Core: Mechanically seamed 2 nominal sidelap Foamed-in-place polyisocyanurate (PIR) Slope: For applications as low as ¼:12 Material: Exterior 24 gauge stucco embossed steel, AZ50 Galvalume / Zincalume. 22 gauge steel is also available. Interior 26 gauge stucco embossed steel, AZ50 Galvalume / Zincalume or G90 galvanized. 24 and 22 gauge steel or stainless steel are also available. Finish Options: A wide range of color and finish options are available to enhance the aesthetic appeal of the roof. Energy Star and Cool Roof (CRRC) ratings are available for many Kingspan standard colors contact Kingspan for more information. 12
Product Data Testing & Approvals Test Procedure Results Surface Burning Factory Mutual ASTM E84 Flame spread: 25 or Less Smoke developed: 450 or Less Toxicity Test State of New York, Article 15, Part 1120 of the Kingspan panels are in compliance New York State Uniform Fire Prevention Code Wind Uplift Factory Mutual 4471 1-105 @ 5 0 spans with minimum 14 gauge roof purlins 1-60 @ 6 spans with minimum 14 gauge roof purlins UL 580 Class 90 uplift rating UL 580 Class 90 uplift rating 5 0 spans with minimum 14 gauge purlins Panels attached to 20 gauge decking with 3 o.c. fastening Strength ASTM E72 Chamber Method Panel load / span and deflection tables are available Thermal ASTM C1363 Guarded Hot Box 2 R = 15 U = 0.0667 Transmission 3 R = 24 U = 0.0417 4 R = 33 U = 0.0303 5 R = 41 U = 0.0244 6 R = 48 U = 0.0208 Air Infiltration ASTM E283 and ASTM E1680 0.003 CFM/ft² of panel area at 6.24 psf Water Penetration ASTM E331 and ASTM E1646 No water penetration at 20.0 psf Fatigue Test Subjected to 2 million alternate cycles of 20 PSF No metal / foam delamination or metal fatigue positive and negative wind loading Humidity Test Sample subjected to 100% relative humidity No evidence of metal primer corrosion at 140 F for 1000 hours Autoclave Test Sample placed in an autoclave device and No evidence of delamination pressurized to 2 PSI at 212 F for 2 1 /2 hours Skin Delamination No skin delamination with direct pull off pressure up to 1188 psf 13
Product Data Insulation Core Foamed-in-place Polyisocyanurate (PIR): with an Ozone Depletion Potential of zero (Zero ODP). KingZip panels have been thoroughly evaluated by Factory Mutual and comply with FM-4471 Approval Standard for Class I roofs. Findings show that the panels in and of themselves would not create a need for automatic sprinklers. Quality & Durability Kingspan insulated panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, ensuring long-term reliability and service life. Delivery All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client. Site Installation Procedure Site assembly instructions are available from Kingspan Technical Services. Kingspan KingZip Installation Guides are available for download at: US - www.kingspanpanels.us/resourcelibrary Canada - www.kingspanpanels.ca/resourcelibrary Warranties Kingspan insulated metal roof and wall panels have been used on every continent in the world under extreme climatic conditions. Contact Kingspan for more information regarding our optional extended warranty programs of up to 20 years. Kingspan s single component systems ensure longterm reliability and service life 14
Product Data Kingspan Service Technical Service Kingspan provides a comprehensive technical advisory service to assist architects, engineers, specifi ers and installation contractors with building design, product application and site work installation training and challenges. Energy Service Kingspan offers a performance energy modeling service on select projects to help design teams understand scenarios contributing to optimizing the energy effi ciency of insulated metal panel assemblies based on meeting or exceeding ASHRAE 90.1 requirements. Langley, BC Caledon, ON Customer Service Our dedicated team provides focused customer service for all pre and post-order administration, delivery scheduling, and installer support, ensuring a seamless coordinated customer experience. Modesto, CA Columbus, OH Marketing Support Deland, FL Our marketing team aims to provide a fast turnaround on standard sample and literature requests, eliminating delays with planning and client approval of material. Additional marketing support is provided through the use of project case studies. Field Service Support Kingspan s Field Service Engineering Team offer customers contractor training on the installation of new and existing products, site inspection services as well as advice on mechanical handling solutions. Sales Team Our regionally based sales team can provide assistance on any project from the design stage through to site installation. Find your local sales rep on our website. Canada - www.kingspanpanels.ca/fi ndasalesrep USA - www.kingspanpanels.us/fi ndasalesrep Email us: Technical and Energy Services: technicalservice@kingspanpanels.com Installation: installation@kingspanpanels.com Marketing: marketingdept@kingspanpanels.com Samples: samplesdept@kingspanpanels.com Follow Kingspan on: 15
Construction Details Side Lap Details Side Lap Detail 42 Coverage (1,067mm) 2 ExTERIOR FACE 2-6 INTERIOR FACE 31/2 (shown before seaming) 1/8 60º 1/8 x 1 /2 butyl tape over clip to extend 1 on each side 1/4 14 hex head fasteners 20 Ga. stainless steel top clip with thermal break 1/8 x 1/2 butyl tape continuous over panel and under clip Neoprene thermal break adhered to clip 14 Ga. galvanized base clip Butyl sealant, fi eld applied for vapor barrier 16
Construction Details Side Lap Details Side Lap Detail 2 each of 1 /4 14 through fasteners with stainless steel two piece clip required for each panel at each support (shown after seaming) 1/8 x 1/2 butyl tape over clip to extend 1 on each side 20 Ga. stainless steel top clip with thermal break 1/8 x 1 /2 butyl tape continuous over panel and under clip 1/4 14 hex head fasteners Neoprene thermal break adhered to clip Butyl sealant, fi eld applied for vapor barrier 14 Ga. galvanized base clip 17
Construction Details Endlap Details Endlap Detail Joint to be centered on structural support 6 endlap 1 1/4 14 x 7 /8 low profi le tek screws fasten between every minor rib (use vibration resistant/anti-back out type) 2 1 /2 wide butyl tape continuous along endlap Factory swage overlap panel end Neoprene thermal break adhered to clip Max. 1 /8 allowable Gap between panels. If gap is greater than 1 /8, fi eld foam and seal Continuous butyl sealant with marriage bead to panel joint 3 x 4 continuous angle, gauge to match purlins (not by Kingspan) Continuous butyl sealant Two piece clip with thermal break required for each panel 1/4 14 through fasteners Note: Min. 5 wide support at each endlap for proper panel attachment. 1/4 14 x 7 /8 low profi le tek screws fasten between every minor rib (use vibration resistant/anti-back out type) 18
Construction Details Endlap Details Staggered Endlap Assembly See male leg endlap detail See female leg endlap details See continuous male leg detail Endlaps must be staggered Fasten at every minor rib valley Male Leg Endlap Female Leg Endlap Upper panel Two piece clip with thermal break Field remove 6 of the top leg on the bottom panel Continuous butyl sealant 2 1/2 wide butyl tape (continue up vertical leg) 6 Field remove 6 liner and foam cutback at lap 6 Field remove 6 of the down leg on the bottom panel Continuous butyl sealant Continuous butyl sealant with marriage bead Continuous butyl tape Continuous butyl sealant with marriage bead 2 1/2 1 wide butyl tape (continue up vertical leg) Lower panel 19
Construction Details Ridge Detail Ridge Detail Outside ridge trim (set in butyl tape) Ridge closure trim Two piece clip with thermal break 1/4 14 x 7 /8 low profi le tek screws KingZip foam closure set in butyl tape top and bottom 1/4 14 hex head fasteners (as required for wind loads) Inside ridge trim (set in continuous butyl sealant) Neoprene thermal break adhered to clip Sealant marriage bead to panel joint Field fi ll with compressible insulation or fi eld foam with 2-part urethane (not by Kingspan) 20
Construction Details Eaves Detail Eaves Detail Do not locate fastener at clip location Gutter hanger Two piece clip with thermal break 1/2 Varies 12 Butyl sealant marriage bead at standing rib 1/4 14 x 7 /8 low profi le tek screws Continuous butyl tape Neoprene thermal break adhered to clip If gap is greater than 1/8, fi eld foam and seal Continuous butyl sealant 1/4 14 hex head fasteners Sealant marriage bead to panel joint Gutter trim Continuous butyl sealant Eave closure trim (pre-assembled to gutter) Pop rivets 21
Project Portfolio Pratt Paper Mill, Shreveport, Louisiana 22
Project Portfolio Churchill House, Sudbury, Massachusetts Providenciales Power Company, Turks and Caicos Islands 23
Kingspan USA Deland, FL; 386-626-6789 Modesto, CA t: 209-531-9091 www.kingspanpanels.us Kingspan Canada Caledon, ON; 905-951-5600 Langley, BC t: 604-607-1101 www.kingspanpanels.ca For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. 10/2014