PLM Europe Berlin, Utilizing Teamcenter for the Quality Management of Joining Elements Curd-Michael Braun, Volkswagen Responsible @ Volkswagen Quality Production: Thomas Grünberg, Frank Slanina Tobias Berghaus, PITERION GmbH EFS Unternehmensberatung GesmbH www.efs.co.at Driving the Industry Forward 1
Founded: 2002 Employees: 220+ Offices: Böblingen GERMANY München GERMANY Wolfsburg GERMANY Detroit USA Bangalore INDIA St. Gallen SWITZERLAND Stockholm SWEDEN Warszawa POLAND Tunis TUNISIA Singapur SINGAPORE Certificates: EN 9100:2009 ISO 9001:2008 ISO 14001 ISO 27001 Anniversary: 10 Years Partnership PLM Consulting PLM Software Development Human-System Interaction EFS Unternehmensberatung GesmbH www.efs.co.at Driving the Industry Forward AMS 2
Digitalization Strategy at Volkswagen Page 3
Digitalization of the Product Process Engineering Support Modulariza tion Tasks We develop cars! Customeroriented (external) Digitalization of the product process Employee -oriented (internal) Solutions We make it easier! Process Support Standardization Page 4
Comparison of Quality-Data in the body shop Joining technique manual work Geometric Measurement digital destroying checks 128.721 joints with ᴓ 29 Q-Features non destroying checks 10.301 measurement points with 1 Q-Features Page 5
Need of support for complex data management Data complexity increased with MQB Manual transfer of Information Variants Drawings Check cards Page 6
Specification-, result- and analysis data in SAVE Default values for the data acquisition Recording of product and process data Analysis of product and process data Drawing Q-Features Test specification Test Result Evaluation Producingplace Tool Robot Parameter Centre of gravity Root cause Systematic for Analysis of Verbindungs (joint)-element data Page 7
Requirements Automatic design data import (joints) Visualization of data (joints and parts) Check reports and statistics Automatic planning data import (production lines) Graphical structured assemblies Action plans Input from machine planning Tasks supported by workflows Exports to Office High usability Customer oriented GUI Page 8
Check Card View in CONNECT Structure of overall joints 3D-Visualisation of joints Tests for processing Single joining Evaluation Quality Feature Robot name Parameter- No. Page 9
Agile Development with SCRUM Scrum is a process framework that has been used to manage complex product development [ ]. Scrum is not a process or a technique for building products; rather, it is a framework within which you can employ various processes and techniques. The Scrum Guide by Ken Schwaber and Jeff Sutherland Page 10
Agile Development with SCRUM 2x Developer 2x Special Matter Expert Manufacturing Product Owner Key User Sponsor Delivered a running Increment each Sprint Started with pure Product Vision Weekly Sprints at the beginning Page 11
PITERION Usability Solutions Creation Wizard Summary View Smart Tables Reduce number of clicks for creating new items by introducing a new creation wizard in a single step including: Reduce number of different views to an optimized one page view. Introduce Excel like tables to Teamcenter based on Style Sheets Page 12
Solution Overview Import via XML Export to EXCEL S.A.V.E. Two New Teamcenter Modules SAVE Admin SAVE Manager Functional View Import from CATIA & Manufacturing Systems Mirroring of Checkpoints Inbox Collaboration for management of Tasks Integration in Workflows Excel Exports Datamodel: SAVE BOM eliminate redundant Chechpoints Page 13
Solution Overview Import via XML Export to EXCEL S.A.V.E. Two New Teamcenter Modules SAVE Admin SAVE Manager SAVE Admin User Interface to manage all information about: Joining Technologies Check Room Check Methods Quality Attributes Page 14
Solution Overview Import via XML Export to EXCEL S.A.V.E. Two New Teamcenter Modules SAVE Admin SAVE Manager SAVE Manager User Interface for Planer and Controller to: Define the Scope of Checks Enter Criteria Start workflows Visualisation of Joint Points Matrix to enter the check status Results Page 15
Next steps Now Client for mobile devices 1000 +x Worldwide rollout 20 + x Workflow improvements 1.000 20 120 3 Page 16
Contact Curd-Michael Braun Leitung Digitalisierung Produktprozess Volkswagen Aktiengesellschaft Curd-Michael.Braun@Volkswagen.de +49 5361 9-89203 Tobias Berghaus Senior Sales Manager PITERION GmbH Tobias.Berghaus@piterion.com +49 177 4632895 Page 17