UNIT 2, BUTIBORI; DIST NAGPUR -08 REFERENCE NO A) FABRICATION SHOP CNC Machines A66T ( Ficep) 60x60x9 Cutting/Marking/Punching 2 2 CNC Machines A6T ( Ficep) 60x60x9 Cutting/Marking/Punching 3 CNC Machines A2T ( Ficep) 20x 20x3 Cutting/Marking /Punching 3 CNC Machines HP2T ( Ficep) 20x 20x3 Cutting/Marking /Punching/ Notching 5 Manual universal05 (Ficep) 30x30x2 Cutting/Punching/Notching 6 Taco- 80 ( Ficep) 30 mm Dia Plate Punching 7 CNC Drilling Machine 60 DZB ( Ficep) 0mm dia upto 0 mm thick Marking/Drilling/Sawing 8 CNC Drilling Machine HP 25 T 0mm dia upto 0 Marking/Drilling/Cutting 2 ( Ficep) mm thick 9 CNC Machine P-5 ( Ficep) 800 x 500x200 Plate punching 0 CNC Plate punching Machine 500 x 800 mm Plate punching Jinan, China thickness 25 mm Plate shearing machine - 2000 mm, Heavy plate cutting Jinan, China thickness 20 mm 2 Hydraulic bending machine- 0 x 0 x 2 mm Bending Jinan, China angle 3 Shaper 8 and 6 Heel Grinding, Sampling 2 Plano-miller Bed Size 8 Heal cutting 5 Band saw Machine DCA 360 360 mm x 30mm Heavy MS material Cutting 6 Radial Drill Machine 0mm dia Two axis Drilling 5 movement 7 Hydraulic Press( Presswell) 250 MT Bending 2 8 Hydraulic Press (Preswell) 00 MT Bending 2 9 Oil-Fired Furnace with Heating -- Heating & Pumping LDO station. 20 Hydraulic plate shearing 250 MT, 00 mm x Plate Shearing 6 mm 2 C-Type Hydraulic Marking Press 00 MT Marking/ Stamping Page of 7 Revision No. 06 Revision Date 0.09.20
UNIT 2, BUTIBORI; DIST NAGPUR -08 REFERENCE NO 22 C-Type Hydraulic Punching 70 MT Bending/after bend hole 2 Press punching 23 Mechanical Power Press C type 75 MT Punching 6 2 Hydraulic Notching press 50 MT Notching/Bending/Coping 3 25 Mechanical Section shearing Machine 90x90x8 & 30x30x6 Angle shearing 2 26 Hydraulic Angle shearing 250MT, Size Angle shearing Machine 30x30x6 mm 27 EOT Crane Double girder SWL 5 MT Process material handling 28 EOT Crane Single girder SWL 5 MT Process material handling 2 29 Jib Crane MT Process material handling 3 30 Rail Shuttles 5 MT Process material handling 2 3 Profile cutting M/c 63mm Plate profiles 32 Air compressors 0 bars,7.5 bar CNC pneumatic operation 2 33 Bench Grinders 8 Dia Tool grinder 3 MIG Welding machine( Make 00 Amps WPS approved welding 5 ESAB & Arc Tech) 35 Welding Transformer ( Make- 00 Amps Welding Ador Welding) 36 Pug cutting sets ( Make-Esab Heavy plate cutting 3 37 Shearing Machine 650 mm x 6 mm 38 Profile cutting machine Ostrich- 650 mm x 6 300 mm Plate Shearing 2 Plate profile Shearing 2 Page 2 of 7 Revision No. 06 Revision Date 0.09.20
UNIT 2, BUTIBORI; DIST NAGPUR -08 REFERENCE NO B) GALVANIZING SHOP GIMECO PLANT Degreasing Tank ( Gimeco) m x.2m x 2.3m Degreasing 2 2 Pickling Tank ( Gimeco) m x.2m x 2.3m Pickling 6 3 Rinsing Tank ( Gimeco) m x.2m x 2.3m Rinsing Fluxing Tank ( Gimeco) m x.2m x 2.3m Fluxing 5 Galvanizing Bath ( Gimeco) 0.5m x.2m x 2.3 m Galvanizing 6 Furnace with temp.& auto combustion control system ( Gimeco) 0 MT per Hour Galvanizing 7 Quenching Tank ( Gimeco) m x.2m x 2.3 m Water Quenching 8 Dichromate Tank ( Gimeco) m x.2m x 2.3 m Dichromate 9 Acid Storage Tank ( Gimeco) 35 MT Acid Storage 0 LDO Service tank 2.5 KL Furnace Oil Service Storage 2 LDO Storage tank 2 KL Furnace Oil Storage 2 Air Blower 25 HP & 5 HP Combustion 2 3 Oil Heating/Pumping Unit HP + 6 KW Oil Preheating with standby 2 Oil Pump HP Furnace Oil Pumping with standby 5 Acid Pump 3 HP Acid Transfer with standby 2 6 Water Pump 3 HP Pump 7 Rail shuttle ( Gimeco) 6. MT 8 Temperature Measurement/Recorder with Thermocouples Black & galvanized material shifting 0 800 degrees Monitoring & Measurement 2 9 Twin hoist monorail system 3.2 + 3.2 MT Pre-treatment of material 2 Page 3 of 7 Revision No. 06 Revision Date 0.09.20
UNIT 2, BUTIBORI; DIST NAGPUR -08 REFERENCE NO 20 Dryer Drying material after fluxing 2 EOT Crane 3.2 + 3.2 MT 22 Acid Fume Extraction System 23 White fumes extraction blower 0 HP with Drive controller 75 HP with Drive controller Service Bridge for Galvanizing Pollution control Pollution control 2 Waste Acid Treatment Plant 0,000 liters/day Waste Acid Treatment 25 Double Trolley EOT cranes SWL 3.2 +3.2 MT 26 Air Compressor 7.5 Bar Black material Loading/ Unloading & Finish material withdrawals. Pollution control & pneumatic operation 3 27 Shuttles MT Finish material handling & transfer to stock yard Page of 7 Revision No. 06 Revision Date 0.09.20
UNIT 2, BUTIBORI; DIST NAGPUR -08 REFERENCE NO C) RAW MATERIAL YARDS Section Straightening Machine 30x 30 x 2 mm Straightening of Angles 2 EOT Crane SWL 5 MT Raw material Handling 2 3 Shuttles MT Goliath Crane Span 52 Meter with SWL 5 MT Raw material transfer/ loading to CNC line Finish material Handling 5 Mobile Hydra Cranes( Make ACE) 0 MT & 2 MT Material Handling 6 Godrej Forklift 5 MT Material Handling 7 Packing Machine 32 mm Finished Goods Bundling 2 D) QUALITY ASSURANCE & CONTROL Universal testing Machine with Electronic extension meter ( Make- FIE ) and software 2 Spectrometer Make Spectromaxx 6 elements analysis. 60 MT Tensile testing 2 Chemical analysis of Ferrous material & Zinc 3 Impact Tester- Impact testing 2 Carbon sulphur apparatus Chemical analysis of Ferrous material 5 Rockwell Hardness tester Hardness testing 6 Weighing Balance 30 Kgs 7 Micrometers Vernier Caliper, As calibrated 8 Screw gauges, Measuring tapes As calibrated 9 Elcometer As suitable Steel Section weight monitoring & measurements Steel Section weight monitoring & measurements Steel Section weight monitoring & measurements Zinc coating monitoring & measurements 0 Combination set As suitable monitoring & measurements 6 2 2 5 20 30 6 Page 5 of 7 Revision No. 06 Revision Date 0.09.20
UNIT 2, BUTIBORI; DIST NAGPUR -08 REFERENCE NO E) ELECTRICALS Diesel Generator Set 320 KVA Backup power supply 2 Transformer- Make Kirloskar 600kVA Step-down power distribution 3 Electrical Substation 33 KV/33 Volts Services & protection 5 Factory Office Lighting/ Hi-mast/Yard lighting Power distribution panels & control centers F) UTILITY & SERVICES As suitable 5 As suitable 0 Lathe 330 mm Turning/Machining 2 Surface Grinder 2 Tooling & Grinding 3 Bosch Hand Grinder 80 mm wheel dia Grinding 5 Drilling Machine Up to 32 mm dia Drilling 5 Welding Machine 00 Amps Welding 2 Page 6 of 7 Revision No. 06 Revision Date 0.09.20
UNIT 2, BUTIBORI; DIST NAGPUR -08 REFERENCE NO G) FIRE & SAFTY SERVICES Fire Pumps 60 HP,50 rpm, 2250 LPM, 70 meter head Water pumps 2 2 Overhead Tank 65 KL Water Storage 3 Under ground water tank 200 KL Water Storage Water Lift pumps 0KL/hr Water Lift to tanks 2 5 Fire bridge header 50 mm 3 branches Water Hydrant 6 Hydrant posts with hose reel 5 meter 9 7 Fire buckets & stand 9 liter 8 CO 2 type fire extinguisher.5 Kgs. 9 Mechanical Foam type Extinguishers 50 litre 0 DCP type Extinguishers 0 Kgs Foam monitor with stand post 500 liters 30 6 03 2 Page 7 of 7 Revision No. 06 Revision Date 0.09.20