General Information SECTION CONTENTS AC100-PRO General Information Installation Information Vinylester Injection Adhesive Anchoring System Design Information ProDUCT DESCRIPTION The AC100-PRO is a two-component vinylester adhesive anchoring system. The system includes injection adhesive in plastic cartridges, mixing nozzles, dispensing tools and hole cleaning equipment. The AC100-PRO is a versatile anchoring system designed for various applications and base materials including bonding steel elements to masonry made of solid and hollow bricks. Material Information Ordering Information System Components General Information GENERAL APPLICATIONS AND USES 120/72 C +5 C 80/50 C 40/24 C AC100-PRO Vinylester FEATURES AND BENEFITS Designed for use with threaded rod Wide range of steel element diameter and embedment depth Flexible fixture thicknesses Simple installation Versatile low odor formula with quick curing time Wide range of base material and ambient temperatures Cartridge design allows multiple uses using extra mixing nozzles ApprovalS AND LISTINGS Threaded Rod Plastic Sleeve Grades Carbon Steel 5.8 Stainless Steel A4 APPROVALS A+ A ETAG 029 ETA-13/0050 B C STATIC QUASI-STATIC Suitable Base Materials TECH MANUAL 2013 DeWalt PRINTED 6/13 Loading Conditions 77
Installation Information Installation Information Installation Data - solid bricks, without sleeve Solid bricks, without sleeve Anchor diameter d [mm] 8 8 10 12 Nominal drill bit diameter d 0 [mm] 10 12 12 12 Diameter of hole clearance in fixture d f [mm] 9 14 12 14 Diameter of nylon brush d b [mm] 20 20 20 20 Embedment depth h ef [mm] 80 90 90 90 Bore hole depth h 1 [mm] 85 95 95 95 Minimum spacing for solid bricks s min [mm] 50 50 50 50 Minimum edge distance for solid bricks c min [mm] 50 50 50 50 Maximum torque T max [Nm] 2 2 2 2 Torque wrench socket size S w [mm] 13 13 17 19 h 1 t fix d 0 T max h ef S w d f Installation Data - solid and Hollow bricks, with sleeve TECH MANUAL 2013 dewalt PRINTED 6/13 Solid and hollow bricks, with sleeve Sleeve type SH 13x100 SH 15x100 SH 15x100 SH 15x100 Anchor diameter d [mm] 8 8 10 12 Nominal drill bit diameter d 0 [mm] 14 16 16 16 Diameter of hole clearance in fixture d f [mm] 9 14 12 14 Diameter of nylon brush d b [mm] 20 20 20 20 Embedment depth h ef [mm] 80 90 90 90 Length of sleeve l s [mm] 100 100 100 100 Bore hole depth h 1 [mm] 105 105 105 105 Minimum spacing for solid bricks s min [mm] 50 50 50 50 Minimum spacing for hollow bricks s min [mm] 100 100 100 100 Minimum edge distance for solid bricks c min [mm] 50 50 50 50 Minimum edge distance for hollow brick c min [mm] 100 100 100 100 Maximum torque T max [Nm] 2 2 2 2 Torque wrench socket size S w [mm] 13 13 17 19 t h fix 1 d 0 h ef T max S w d f 78
installation information Installation Instructions - solid bricks, without sleeve 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Blow the hole 2X 2X 2X 3.) Brush the hole with the proper wire brush. 4.) Blow the hole 5.) Fill the sleeve up to approximately 2/3 with adhesive. 6.) Push the steel element into the hole while turning slightly. e.g. 20 C 45 mins. 7.) Allow the adhesive to cure for the time specified for the actual concrete temperature. TECH MANUAL 2013 DeWalt PRINTED 6/13 For complete installation instructions, see technical approval. Installation Instructions - solid bricks, without sleeve Installation Instructions - solid and hollow bricks, with sleeve e.g. 20 C 2X 2X 2X 45 mins. 1.) Using the proper drill bit size, drill a hole into the base material to the required depth. 2.) Blow the hole 3.) Brush the hole with the proper wire brush 2 4.) Blow the hole 5.) Insert the sleeve, required for hollow masonry, into the hole. Fill the sleeve up completely with adhesive. 6.) Push the steel element into the hole while turning slightly. 7.) Allow the adhesive to cure for the time specified for the actual concrete temperature. For complete installation instructions, see technical approval. Concrete temperature Working time Minimum curing time + 5 C to + 9 C 25 min 120 min + 10 C to + 19 C 15 min 80 min + 20 C to + 29 C 6 min 45 min + 30 C to + 34 C 4 min 25 min + 35 C to + 40 C 2 min 20 min Time data for dry concrete, double curing time for wet concrete 79
Design Information TECH MANUAL 2013 dewalt PRINTED 6/13 Design Information The following tables are valid for specific brick types defined in the technical approval. No responsibility is taken for the correctness of this data. The values in the table below are characteristic values for the anchor resistance. For further details and background information please see the introduction of this manual. Tension LOAD CAPACITIES - Parameters for calculation of design strength According to ETAG 029 Annex C Method A. Brick type, density and compressive strength Solid sand-lime brick f b 8 MPa Solid clay brick Hollow sand-lime brick r 1.2 kg/dm³ Hollow clay brick r 0.8 kg/dm³ Anchor rod Failure of metal part / Pullout failure of anchor / Brick breakout failure / Pullout of one brick N Rk [kn] 4.0 5.0 N Rk [kn] 3.0 4.5 N Rk [kn] 3.0 4.0 N Rk [kn] 2.5 3.5 N Rk [kn] 5.0 7.0 N Rk [kn] 4.5 6.0 N Rk [kn] 4.5 5.0 N Rk [kn] 3.5 4.5 N Rk [kn] 4.0 5.0 N Rk [kn] 3.0 4.5 Characteristic resistance in wet/wet 2) and wet/dry 2 ) concrete N Rk [kn] 3.5 5.0 N Rk [kn] 3.0 4.0 N Rk [kn] 3.5 4.5 N Rk [kn] 3.0 3.5 N Rk [kn] 3.5 4.5 N Rk [kn] 2.5 3.5 N Rk [kn] 2.5 3.0 N Rk [kn] 2.5 3.0 Characteristic spacing s cr [mm] 498 498 Characteristic spacing s cr [mm] 373 373 Partial safety factor g M 3) [-] 2.5 Reduction factor in case of unfilled or not visible vertical joints a j [-] 0.75 N Rk,p = N Rk,b = N Rk,pb = N Rk,s = N Rk 2) Installation/Use 3) In absence of other national regulations The DeWALT Design Assist is a powerful anchor design software which helps you to design simple and complex anchorages. DEWALT DESIGN ASSIST The design data of all DeWALT anchor products is readily available. To download this software for free, go to www.dewaltdesignassist.com c N s V 80
Design Information SHEAR LOAD CAPACITIES - Parameters for calculation of design strength According to ETAG 029 Annex C Method A. Brick type, density and compressive strength Solid sand-lime brick f b 8 MPa Solid clay brick Hollow sand-lime brick r 1.2 kg/dm³ rod Failure of metal part, shear load without lever arm / Local brick failure / Brick edge failure V Rk [kn] 4.0 5.0 V Rk [kn] 3.0 4.5 V Rk [kn] 3.0 4.0 V Rk [kn] 2.5 3.5 Characteristic resistance in dry/dry 4) ) concrete V Rk [kn] 5.0 7.0 V Rk [kn] 4.5 6.0 V Rk [kn] 4.5 5.0 V Rk [kn] 3.5 4.5 Characteristic resistance in dry/dry 4) ) concrete V Rk [kn] 4.0 5.0 V Rk [kn] 3.0 4.5 V Rk [kn] 3.5 5.0 V Rk [kn] 3.0 4.0 V Rk [kn] 3.5 4.5 V Rk [kn] 3.0 3.5 Characteristic resistance in wet/wet 4) and wet/dry 4) ) concrete V Rk [kn] 3.5 4.5 V Rk [kn] 2.5 3.5 V Rk [kn] 1.5 2.0 V Rk [kn] 1.5 2.0 Characteristic spacing s cr [mm] 498 498 Hollow clay brick r 0.8 kg/dm³ Characteristic spacing s cr [mm] 373 373 Partial safety factor g M 5) [-] 2.5 Failure of metal part, shear load with lever arm Carbon steel Characteristic resistance, strength class 5.8 M Rk,s [Nm] 19 37 Partial safety factor g 5) Ms,v [-] 1.25 Stainless steel Characteristic resistance, strength class 70 M Rk,s [Nm] 26 52 Partial safety factor g 5) Ms,v [-] 1.56 V Rk,b = V Rk,s = V Rk 2 ) V Rk,c = 0.45 (d 0 ) 0.5 (h ef / d 0 ) 0.2 (f b ) 0.5 c 1.5 1 ; c 1 = edge distance closest to the edge in loading direction 3 ) V Rk,c = V Rk 4) Installation/Use 5 ) In absence of other national regulations DEWALT DESIGN ASSIST The DeWALT Design Assist is a powerful anchor design software which helps you to design simple and complex anchorages. The design data of all DeWALT anchor products is readily available. To download this software for free, go to www.dewaltdesignassist.com TECH MANUAL 2013 DeWalt PRINTED 6/13 81
Material Information Material Information Material Specifications 1 2 3 Threaded Rod Part No. Designation Material Carbon steel 5.8 1 Anchor rod Steel zinc plated 5 µm or hot-dip galvanized 40 µm; Strength class 5.8, R m = 500 MPa; R p 0.2 = 400 MPa 2 Hexagon nut Steel zinc plated 5 μm or hot-dip galvanized 40 μm; Strength class 5 3 Washer Steel zinc plated 5 μm; Hot-dip galvanized 40 μm Stainless steel A4 1 Anchor rod Stainless steel 1.4401 / 1.4404 / 1.4571; Strength class 70, R m = 700 MPa; R p 0.2 = 450 MPa 2 Hexagon nut Stainless steel 1.4401 / 1.4404 / 1.4571; Strength class 70 3 Washer Stainless steel 1.4401 / 1.4404 / 1.4571 Ordering Information AC100-PRO adhesive DFC1230000 AC100-PRO - 410ml adhesive cartridge 1 15 DFC1230050 AC100-PRO - 300ml adhesive cartridge 1 20 DFC1230100 AC100-PRO - 360ml adhesive cartridge 1 10 DFC1230150 AC100-PRO - 825ml adhesive cartridge 1 9 Mixing nozzles Length [mm] DFC1640500 Adhesive mixing nozzle extension - 200mm 200 10 1000 DFC1640200 Adhesive mixing nozzle extension - 500mm 500 10 1000 DFC1640250 Adhesive mixing nozzle extension - 1000mm 1000 10 1000 DFC1640300 Adhesive mixing nozzle extension - 2000mm 2000 10 1000 DFC1640350 Adhesive mixing nozzle - white - 18 element - 10 600 DFC1640450 Adhesive mixing nozzle - black - 14 element - 10 1200 Cartridge guns DFC1610150 410ml Heavy duty manual adhesive dispensing tool 1 10 AC100-PRO Cartridge Mixing nozzle and extension DFC1610150 TECH MANUAL 2013 dewalt PRINTED 6/13 DFC1610250 300ml Manual adhesive dispensing tool 1 10 DFC1610050 360ml Manual adhesive dispensing tool 1 10 DFC1610100 410ml Manual adhesive dispensing tool 1 10 DFC1610050 DFC1610100 82
Ordering Information Accessories Anchor dia. Length [mm] DFC1650050 DEWALT blow pump - - 1 - DFC1670000 SDS connection for steel brushes - - 1 20 DFC1670050 300mm extension for steel brushes - 300 1 20 DFC1670100 Steel brush for SDS - 12mm diameter M8 170 1 10 DFC1670150 Steel brush for SDS - 14mm diameter M10 170 1 10 DFC1670200 Steel brush for SDS - 16mm diameter M12 200 1 10 DFC1670250 Steel brush for SDS - 18mm diameter - 200 1 10 DFC1670300 Steel brush for SDS - 20mm diameterr M16 300 1 10 DFC1670350 Steel brush for SDS - 22mm diameter - 300 1 10 DFC1670400 Steel brush for SDS - 26mm diameter M20 300 1 10 DFC1670450 Steel brush for SDS - 30mm diameter M24 300 1 10 DFC1670500 Steel brush for SDS - 34mm diameter M27 300 1 10 DFC1670550 Steel brush for SDS - 37mm diameter M30 300 1 10 DFC1670600 Steel brush for SDS - 40mm diameter - 300 1 10 DFC1690000 Adhesive piston plug #14 M12-10 100 DFC1690050 Adhesive piston plug #16 - - 10 100 DFC1690100 Adhesive piston plug #18 M16-10 100 DFC1690150 Adhesive piston plug #20 - - 10 100 DFC1690200 Adhesive piston plug #24(22) M20-10 100 DFC1690250 Adhesive piston plug #25 - - 10 100 DFC1690300 Adhesive piston plug #28(27/29) M24-10 100 DFC1690350 Adhesive piston plug #32 M27-10 100 DFC1690400 Adhesive piston plug #35(34/36) M30-10 100 DFC4710000 12mm x 50mm plastic sleeve M8 50 10 10 DFC4710050 15mm x 85mm plastic sleeve M10- M12 85 10 10 DFC4710100 20mm x 85mm plastic sleeve M16 85 10 10 DFC4720000 DFC4720050 13mmx100mm PRO plastic sleeve (AC100PRO) 15mmx100mm PRO plastic sleeve (AC100PRO) M8 100 10 10 M10- M12 100 10 10 DFC4730000 12 x 1000 mesh sleeve M8 1000 1 - DFC4730050 16 x 1000 mesh sleeve M10-12 1000 1 - DFC4730100 20 x 1000 mesh sleeve M22 1000 1 - blow pump SDS connection steel brush Piston Plug plastic sleeve Pro plastic sleeve MESH sleeve TECH MANUAL 2013 DeWalt PRINTED 6/13 83