... up! Gear... FLENDER drives Answers for industry.
Not enough efficiency? With the combination of electrical and mechanical drives. From electrical equipment 2
Gear up with a real add-on. Interdisciplinary competence in technology has advantages that are one-of-a-kind. FLENDER mechanical drives lead the field in technology and quality and are close to market demands. With the concept of Totally Integrated Automation, we are now connecting our universal portfolio of systems and products for all industries with these mechanical drives. With this combination of electrical and... to mechanical equipment. mechanical equipment, Siemens can offer its customers throughout the world an unparalleled range of products comprising the entire spectrum of drive technology from controllers through motors and couplings all the way to gear units. Increased productivity, improved efficiency and utmost reliability are advantages that can only be guaranteed with a partner that is competent in both areas: in electrical and mechanical drive engineering. Make sure you take full advantage of Siemens drive technology that is tailored to suit your every need. 3
Wasting resources? Highest flexibility with one partner for all tasks. To adequately meet growing individual customer expectations and best fulfill market demands we have strategically divided the FLENDER portfolio into the three areas Standards, Industries and Services. Benefit from our years of experience in the many industries of drive technology in combination with a pronounced service mentality. Siemens makes drive technology fast, easy, safe From consulting services, engineering, and production to sales and distribution Siemens is your partner for all your drive engineering tasks. We offer standard and specialized solutions worldwide. With our many years of experience in a large number of key industries we stand by our customers throughout the entire product life cycle and offer our expertise as a reliable partner. Our comprehensive range of solutions encompasses modular 4
Gear up to more productivity in less time. standard products as well as highly specialized solutions for specific industry demands. We consult our customers on the process, system and component levels. In this way we can ensure the right drive solu tion for every need. Thanks to our service offering we can guarantee the reliability and longevity of our solutions. Don t hesitate to draw on our universal know-how, individualized consulting and advice, technological leadership in drive engineering and comprehensive service offerings. With the specialists from Siemens you will find your individual drive solution fast, reliably, and all over the world. 5
Gear up to workflow efficiency. Couplings As the world s largest manufacturer Siemens offers industrial couplings under the name FLENDER in the torque range from 10 to 10,000,000 Nm. Our offer also includes application-specific solutions. Engine From venti lators to servo drives Siemens has the perfect drive for every machine in all industries. Slow processes? 6
Gear units Couplings Motors Converters Controllers The FLENDER portfolio encompasses different models such as helical gear units, bevel-helical gear units, bevel gear units and planetary gear units as a standardized modular system or as highly specialized and individualized gear unit solutions. With standard gear units all add-on parts are part of the range. FLENDER couplings stand for maximum reliability, low maintenance and low investment and operating costs. Even when configured as a highly specialized individual solution our couplings also stand out through highest product quality and longevity. Siemens manufactures geared motors, built-on motors, and electric motors that follow a modular system. Aside from standard motors Siemens also manufactures specialized motors for particular customer and production requirements. SINAMICS drives or SIMOTION motion control systems are part of the integrated Siemens building block system for automation. They are perfectly fit to meet the growing diversity in manufacturing system engineering and plant construction. Because of their scalability with regard to performance, voltage, and technological functions SINAMICS bears high innovation potential for every drive train and power transmission. To guarantee and sustain the market success of our customers and their machines and construction plants, Siemens continuously pushes technological progress in automation. With Totally Integrated Automation and SIMATIC process control systems customers are always at the peak of technology standards and benefit from a high level of investment security at the same time. Competence along the entire drive train. Siemens offers mechanical and electrical drive solutions for middle and high torque ranges from the socket outlet to the engine. All solutions can be individually tuned and adapted to fit every customer s need. Highly qualified employees and state-of-the-art production facilities for the entire spectrum With Totally Integrated Automation and over 137,000 products Siemens can be regarded as a convenient shopping platform for automation, drives, and electrical installation technology. We are the only vendor that can offer customers a complete and holistic spectrum of products, systems and solutions for process and discrete automation, all embedded into an innovative service approach. of electrical and mechanical drives guarantee our leadership in technology and innovation. The highly diversified Siemens product portfolio encompasses couplings, industrial gear units, electric motors, converters and controllers. This universal competence allows us to offer complete solutions from a single source for the entire range of drive technology. Find the solution that perfectly fits your needs in this variety that is one-of-a-kind. 7
From a universal standard program to individual solutions. Highest efficiencies, fast availability worldwide and an attractive price level are the advantages of a standard product portfolio that simply convinces. This portfolio was designed for application in almost every area of mechanical drive technology. Combine and recombine your specific solution from a comprehensive offer of compatible products on a high-level standard. 8
FLENDER gear units universal, powerful, adaptable The numerous possibilities offered by FLENDER gear units will convince you without a doubt. Our modular gear unit construction system is applicable in almost every area of mechanical drive technology. Profit from variants such as helical gear units, bevel gear units, bevel-helical gear units, different mounting positions and a compact structural design coupled with maximum flexibility. Furthermore, these gear units fully comply with the 94/9/EC Directive. The uniform building block system of our products combines the entire power spectrum with the advantages of fast and worldwide availability. We have standardized many customer requirements with subsidiary programs for a wide variety of industries. With the FLENDER planetary gear units Siemens also offers gear unit solutions for high performance ranges. With 27 different installation sizes and 5 basic modules torque ranges may reach up to 2,600,000 Nm and transmissions may reach ratios of up to 4,000:1. Whether as shaft-mounted or solid-shaft designs, technical features such as high performance and improved noise behavior guarantee overall high quality for a broad spectrum of industries. FLENDER couplings flexible, comprehensive, available worldwide Siemens completes the FLENDER standard product range with the couplings portfolio. It encompasses flexible couplings, gear couplings, highly flexible couplings, steel couplings, fluid couplings, clutches and torque limiters. These high-quality industrial couplings are all well suited for flexible applications in many areas; many of them are suited for explosion-protected fields. As the world s largest manufacturer of mechanical couplings with more than 80 years of experience Siemens ensures safe and secure transmission in almost all industrial areas worldwide. 9
Gear up with know-how Your partner in every industry highly specialized and with competent advice. Every industry has its own specific requirements and is in need of tai lored solutions and competent consulting. This is why our specialists are committed to developing innovative industrial solutions by constantly communicating with customers. Push your opportunities on the market with industry-specific solutions that have stood their ground in practice and will ensure cost savings and increase your competitive edge. Industrial applications innovative, specific, durable Siemens offers comprehensive experience and competence at industry level in all drive technology areas. Specific and proven solutions are constantly being developed in close cooperation with our customers. High-tech solutions that are easy to use and apply in a broad spectrum of applications are the result. A long history of experience in key industries such as cement and minerals, materials handling, marine, sugar, synthetics, pulp and paper, chemicals and environmental, as well as passenger transportation is a sound base for longlasting and reliable products. 10
to maximum availability. Our long record of cooperation with different customers in various industries is the basis for a productive partnership. To optimally bundle application knowhow for our customers, Siemens has installed specialized departments that ensure highly professional consulting and product development. Engineers in charge of key industries quickly transfer market research results and customer requirements to innovative industry solutions. 11
FLENDER Service International throughout the entire product life cycle. FLENDER s customized service offering follows a modular concept and is designed to support the entire product life cycle. This way, Siemens offers customers the opportunity of a unique service package for the entire drive train regardless of the manufacturer of the individual components. Increase your plant availability and reduce downtime with this flexible service offering available on shortest notice. 12
Services extensive, versatile, dependable A complete service for mechanical drive technology this is the FLENDER Service International motto. With a service network that has been strategically positioned worldwide and a 24-hour hotline we are available for our customers any time and any place. First-class products are not the only thing we stand for with foresighted maintenance concepts, possibilities of preventive maintenance, such as condition monitoring, spare parts supply, product modifications and improved performance, field service and conditionbased maintenance we offer an added value that is becoming more and more important in the face of the growing competition in the future of industrial drive technology. Service spectrum complete, overall, unique Customers will only be able to prevent unplanned plant downtimes and increase their productivity and profitability at the same time if they have access to an extensive service portfolio. Only a combination of excellent product design, production quality and the same level of excellence in service will ensure high plant availability during the entire life cycle. The logical consequence for us is to offer a complete portfolio of services from mere consulting to a tailored full-service package, regardless of the manufacturer of the individual components. 13
14 Questions?
Reliable at all times? Gear up with a connection that is one-of-a-kind. Siemens meets all challenges of drive technology head on with its strong FLENDER brand. This connection results in components in first-class quality, specialized consulting and tailored service. It is only this unique interplay that guarantees customer comfort and security. With an in-depth understanding of industry specific processes and in communication with specialists on the customer side Siemens has evolved into an established partner for many industries. Use this partnership as a motor for your productivity. Answers: www.siemens.com/drivetechnology 15
Siemens AG Industry Sector Mechanical Drives Alfred-Flender-Straße 77 46395 BOCHOLT GERMANY www.siemens.com/drivetechnology Subject to change without prior notice 0408 Order No.: E20001-A20-P900-V1-7600 DISPO 27904 MK.MD.XX.XXXX.52.8.01 WS 04085.0 Printed in Germany Siemens AG 2008 The information provided in this brochure contains merely generaldescriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide therespective characteristics shall only exist if expressly agreed in the terms of contract. All product designations may be trademarks or product names ofsiemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.