1/ 18 RADIALL DETAIL SPECIFICATION COAXIAL S FOR SEMI-RIGID CABLES Rédigé par / Written by Responsabilité / Responsibility Date Signature S. POIZAT Space Project Manager 12/12/2013 Vérifié par / Verified by V EUDELINE Space B. U. Manager 12/12/2013 Approuvée par / Approved by C. DAVENEL Space Quality Manager 12/12/2013
2/ 18 DOCUMENTATION CHANGE NOTICE REVISION OR ISSUE 1/- 1A 2-2A 2B DATE 28/05/03 22/09/04 26/06/06 26/08/08 12/12/13 CHANGE Creation- Replacement of specification R294-CONN Issue 1 SMA 2.9 serie added SMA2.9 ESCC serie added Correction of Radiall P/N for SMA2.9 ESCC (for SR.141) Updated of figure 2.3.1 and figure 2.3.2 to be compliant with MIL STD 348 SMK specification
3/ 18 TABLE OF CONTENTS 1. SCOPE 4 2. TECHNICAL DESIGN 5 2.1. SMA Connector Interface Control Drawing 5 2.1.1. SMA connector for.085 semi-rigid cable Radiall 5 2.1.2. SMA connector for.085 semi-rigid cable ESCC 6 2.1.3. SMA connector for.141 semi-rigid cable - Radiall 8 2.1.4. SMA connector for.141 semi-rigid cable - ESCC 9 2.1.5. SMA 2.9 connector for.085 semi-rigid cable microporous Radiall with venting hole 11 2.1.6. SMA 2.9 connector for.085 semi-rigid cable microporous ESCC with venting hole 12 2.1.7. SMA 2.9 connector for.141 semi-rigid cable microporous Radiall with venting hole 13 2.1.8. SMA 2.9 connector for.141 semi-rigid cable microporous ESCC with venting hole 14 2.2. Interchangeability for SMA series 15 2.2.1. SMA jack 15 2.2.2. SMA plug 16 2.3. Interchangeability for SMA 2.9 series 17 2.3.1. SMA 2.9 jack 17 2.3.2. SMA 2.9 plug 18
4/ 18 1. SCOPE This specification is a detail specification for connectors used in semi-rigid cable assemblies. It shall be read in conjunction with RADIALL generic specification RAD-GEN-CSRS-001 concerning semi-rigid cable assemblies. This technical specification describes all the dimensions, materials and plating of coaxial connectors used for the manufacturing of semi-rigid coaxial cable assemblies for SPACE market. Other requirements for these coaxial connectors are defined in the following documents: - For connectors having a P/N beginning with R125 and R127 : Radiall specification RAD- GEN-CONN-001. - For connectors having a P/N beginning with R126 and R137: ESA/SCC Specification ESCC 3402.
5/ 18 2. TECHNICAL DESIGN 2.1. SMA Connector Interface Control Drawing 2.1.1. SMA connector for.085 semi-rigid cable Radiall Straight Plug R125.052.500 X A Hex 8 / flats Hex.315/ flats B 3.1 0.122 C 9.3 0.366 D 2 0.079 E 8.55 0.337 Coupling Nut Stainless steel Ni 2 / Au 0.5 Center contact Brass Ni 2 /Au 1.3 Body Stainless Steel Ni 2 / Au 0.5 Gasket Silicone Rubber Right angle plug R125.153.004 X A 7.48 0.294 B 13.8 0.543 C 3.1 0.122 Square D 6.35 0.250 E 10.1 0.398 F 13.1 0.516 G Hex 8 / flats Hex.315/Flats Coupling Nut Stainless steel Ni 2 / Au 0.5 Center contact Brass Ni 2 /Au 1.3 Body Stainless Steel Ni 2 / Au 0.5 Gasket Silicone Rubber
6/ 18 2.1.2. SMA connector for.085 semi-rigid cable ESCC Straight Plug R126.052.500 A Hex 8 / flats Hex.315/ flats B 3.1 0.122 C 9.3 0.366 D 2 0.079 E 8.55 0.337 Coupling Nut CuBe 2 Cu 2.5 / Au 2.5 Center contact Brass Cu 2.5 / Au 2.5 13 Body CuBe 2 Cu 2.5 / Au 2.5 Gasket Silicone Rubber Right angle plug R126.153.000 A 7.48 0.294 B 15.7 0.618 C 3.2 0.126 Square D 6.35 0.250 E 10.1 0.398 F 13.05 0.514 G Hex 8 / flats Hex.315/Flats Coupling Nut CuBe 2 Cu 2.5 / Au 2.5 Center contact Brass Cu 2.5 / Au 2.5 13 Body Brass Cu 2.5 / Au 2.5 Gasket Silicone Rubber
7/ 18 Straight jack R126.222.000 A 7.77 0.306 B 9.7 0.382 C 6.7 0.264 D 3.15 0.124 E F 6 / flats 3.236/Flats 0.118 Center contact CuBe 2 Cu 2.5 / Au 2.5 Body CuBe 2 Cu 2.5 / Au 2.5 Jack receptacle R126.252.000 A 9.53 0.375 B 7.6 0.299 C 3.2 0.126 D 1.5 0.059 ØE 2.64 0.104 F 12.2 0.480 G 16 0.63 H 5.64 0.222 Center contact CuBe 2 Cu 2.5 / Au 2.5 Body CuBe 2 Cu 2.5 / Au 2.5
8/ 18 2.1.3. SMA connector for.141 semi-rigid cable - Radiall Straight Plug R125.055.500 X A Hex 8 / flats Hex.315/ flats B 4.55 0.179 C 7.3 0.287 D 3.95 0.155 E 8.5 0.335 Coupling Nut Stainless steel Ni 2 / Au 0.5 Center contact Brass Ni 2 /Au 1.3 Body Stainless Steel Ni 2 / Au 0.5 Gasket Silicone Rubber Right angle plug R125.154.010 X A 7.48 0.294 B 16.4 0.646 C 4.4 0.173 Square D 6.35 0.250 E 10.1 0.398 F 13.1 0.516 G Hex 8 / flats Hex.315/Flats Coupling Nut Stainless steel Ni 2 / Au 0.5 Center contact Brass Ni 2 /Au 1.3 Body Stainless Steel Ni 2 / Au 0.5 Gasket Silicone Rubber
9/ 18 2.1.4. SMA connector for.141 semi-rigid cable - ESCC Straight Plug R126.055.500 A Hex 8 / flats Hex.315/ flats B 4.55 0.179 C 7.3 0.287 D 3.95 0.155 E 8.5 0.335 Coupling Nut CuBe 2 Cu 2.5 / Au 2.5 Center contact Brass Cu 2.5 / Au 2.5 13 Body CuBe 2 Cu 2.5 / Au 2.5 Gasket Silicone Rubber Right angle plug R126.154.000 A 7.45 0.293 B 15.7 0.618 C 4.5 0.177 Square D 6.35 0.250 E 10.1 0.398 F 13.1 0.516 G Hex 8 / flats Hex.315/Flats Coupling Nut CuBe 2 Cu 2.5 / Au 2.5 Center contact Brass Cu 2.5 / Au 2.5 13 Body Brass / CuBe 2 Cu 2.5 / Au 2.5 Gasket Silicone Rubber
10/ 18 Straight jack R126.225.000 A 7.77 0.306 B 9.7 0.382 C 6.7 0.264 D 4.7 0.185 E F 6 / flats 3.236/Flats 0.118 Center contact CuBe 2 Cu 2.5 / Au 2.5 Body CuBe 2 Cu 2.5 / Au 2.5 Jack receptacle R126.255.000 A B 9.47 7.54 0.373 0.297 C 3.2 0.126 D 1.52 0.060 ØE 2.6 0.102 F 8.64 0.340 G 12.7 0.500 ØJ 4.7 0.185 ØK 16 0.630 Center contact CuBe 2 Cu 2.5 / Au 2.5 Body CuBe 2 Cu 2.5 / Au 2.5
11/ 18 2.1.5. SMA 2.9 connector for.085 semi-rigid cable microporous Radiall with venting hole R127.800.001X Straight plug J A 8,9 0.350 B 7,5 0.295 C 2.25 0.089 D 13.55 0.533 E 16.45 0.648 F( Flats) 6.5 0.256 G( Flats) 8 0.315 H( Flats) 5.5 0.216 J (venting hole) 0.3 0.012 Component Materials Plating (µm) Coupling nut Stainless steel Passivated Center contact Beryllium copper NI2 Au1.3 Outer contact Brass NI2 Au1.3 Body Stainless steel Passivated Other Brass Cu0.5 Ag5 Ultem - Gasket Silicone rubber - Jack receptacle J R127.820.001X A 7.5 0.295 B 2.25 0.088 C 6.3 0.248 D 13.55 0.533 E 15.5 0.610 F( Flats) 5.5 0.216 G( Flats) 6.5 0.255 J (venting hole) 0.3 0.012 Component Materials Plating (µm) Center contact Beryllium copper NI2 Au1.3 Outer contact Brass NI2 Au1.3 Body Stainless steel Passivated Other Brass Cu0.5 Ag5 Ultem -
12/ 18 2.1.6. SMA 2.9 connector for.085 semi-rigid cable microporous ESCC with venting hole R137.800.001 Straight plug J A 8,9 0.350 B 7,5 0.295 C 2.25 0.089 D 13.55 0.533 E 16.45 0.648 F( Flats) 6.5 0.256 G( Flats) 8 0.315 H( Flats) 5.5 0.216 J (venting hole) 0.3 0.012 Component Materials Plating (µm) Coupling nut Stainless steel Passivated Center contact Beryllium copper NI2 Au1.3 Outer contact Brass NI2 Au1.3 Body Stainless steel Passivated Other Brass Cu0.5 Ag5 Ultem - Gasket Silicone rubber - Jack receptacle J R137.820.001 A 7.5 0.295 B 2.25 0.088 C 6.3 0.248 D 13.55 0.533 E 15.5 0.610 F( Flats) 5.5 0.216 G( Flats) 6.5 0.255 J (venting hole) 0.3 0.012 Component Materials Plating (µm) Center contact Beryllium copper NI2 Au1.3 Outer contact Brass NI2 Au1.3 Body Stainless steel Passivated Other Brass Cu0.5 Ag5 Ultem -
13/ 18 2.1.7. SMA 2.9 connector for.141 semi-rigid cable microporous Radiall with venting hole R127.800.101X Straight plug J A 8,9 0.350 B 7,5 0.295 C 3.66 0.144 D 13.55 0.533 E 16.45 0.648 F( Flats) 6.5 0.256 G( Flats) 8 0.315 H( Flats) 5.5 0.216 J (venting hole) 0.3 0.012 Component Materials Plating (µm) Coupling nut Stainless steel Passivated Center contact Beryllium copper NI2 Au1.3 Outer contact Brass NI2 Au1.3 Body Stainless steel Passivated Other Brass Cu0.5 Ag5 Ultem - Gasket Silicone rubber - Jack receptacle R127.820.101X J A 7.5 0.295 B 3.66 0.144 C 6.3 0.248 D 13.55 0.533 E 15.5 0.610 F( Flats) 5.5 0.216 G( Flats) 6.5 0.255 J (venting hole) 0.3 0.012 Component Materials Plating (µm) Center contact Beryllium copper NI2 Au1.3 Outer contact Brass NI2 Au1.3 Body Stainless steel Passivated Other Brass Cu0.5 Ag5 Ultem -
14/ 18 2.1.8. SMA 2.9 connector for.141 semi-rigid cable microporous ESCC with venting hole Straight plug R137.802.201 J A 8,9 0.350 B 7,5 0.295 C 3.66 0.144 D 13.55 0.533 E 16.45 0.648 F( Flats) 6.5 0.256 G( Flats) 8 0.315 H( Flats) 5.5 0.216 J (venting hole) 0.3 0.012 Component Materials Plating (µm) Coupling nut Stainless steel Passivated Center contact Beryllium copper NI2 Au1.3 Outer contact Brass NI2 Au1.3 Body Stainless steel Passivated Other Brass Cu0.5 Ag5 Ultem - Gasket Silicone rubber - Jack receptacle R137.822.201 J A 7.5 0.295 B 3.66 0.144 C 6.3 0.248 D 13.55 0.533 E 15.5 0.610 F( Flats) 5.5 0.216 G( Flats) 6.5 0.255 J (venting hole) 0.3 0.012 Component Materials Plating (µm) Center contact Beryllium copper NI2 Au1.3 Outer contact Brass NI2 Au1.3 Body Stainless steel Passivated Other Brass Cu0.5 Ag5 Ultem -
15/ 18 2.2. Interchangeability for SMA series 2.2.1. SMA jack Symbol Millimetres notes min max a 5.54 b 4.32 c 0.38 1.14 d 4.597 4.67 e 5.28 5.49 g 1.88 1.98 h 0.00 0.20 J 0.00 0.25 K 2.92 I 0.04 radius
16/ 18 2.2.2. SMA plug Symbol Millimetres notes min max a 3.43 b 2.54 c 0.38 1.14 d 0.4592 e 6.35 f 008 Radius or 45 Chamfer g 0.00 0.20 h 0.00 0.25 j 2.54 k 0.38 I 0.90 9.94 m 1.27 n 0.38 p 3.17 q N/A r 7.84 8.00 Hexagonal on flat s 9.20
17/ 18 2.3. Interchangeability for SMA 2.9 series 2.3.1. SMA 2.9 jack SYMBOL 1 2 3 4 5 6 7 8 9 10 11 ØA ØB ØC ØD ØE MILLIMETERS MIN. 3.82 2.87 0.65 0.93 5.80 1.88 4.85 0.30 0.00 2.80 2.80 4.80 5.30 4.60 2.905 1.26 MAX. 4.32 3.27 0.95 1.33 6.20 1.98 5.15 0.50 0.08 3.20 3.28 5.00 5.35 4.63 2.945 1.28 NOTES
18/ 18 2.3.2. SMA 2.9 plug SYMBOL 1 2 3 4 5 6 7 8 9 10 11 ØA ØB ØC ØD ØE ØF ØG MILLIMETERS MIN. 2.63 1.58 0.75 0.85 3.80 0.00 1.42 R 0.80 0.693 0.616 1.50 6.60 5.59 4.55 2.905 1.26 0.92 0.20 MAX. 3.25 2.20 1.15 1.47 4.20 0.08 1.60 R 0.90 0.884 0.727 1.60 6.70-4.58 2.940 1.28 0.94 0.34 NOTES Radius