Eliminate double handling of bulk material with the TITAN range of Truck Unloaders / Bulk Reception Feeders
The Titan T1600-8 - the largest tracked mobile truck unloader in the international market. Designed, manufactured and tested in our factory and dispatched to North America where it was reassembled, tested and put to work within 2 weeks, the Titan T1600-8 is loading barges at rates of up to 1,800tph (2000 ton per hour) receiving material from 100 ton payload trucks. CONTENTS A skid-mounted Truck Unloader installed by Telestack in the UK in 2007. Introduction... 3 Understanding Our Technology - Heavy Duty Apron Chain Belt Feeder... 4 - Reception Hopper/ Discharge Booms.. 5 Methods of Feeding... 6-7 Typical Applications... 8-9 Static & Mobile Versions... 10 Options... 11-12 Shipping & Assembly... 13 Telestack Company Profile... 14-15
Telestack Truck Unloaders & Bulk Reception Feeders Telestack continues to excel in providing innovative mobile bulk material handling systems to its worldwide customer base. This has been emphasised in the extensive range of Bulk Reception Solutions offered by Telestack. Telestack has many years experience of supplying a range of bulk reception feeders around the world. Telestack have combined our success stories and knowledge to create a new and exciting brand for our bulk reception feeders and truck unloaders- The TITAN Range. Primarily designed to eliminate double handling, The Titan Range; can recieve materials direct from trucks can recieve material direct from rail wagons can recieve material direct from wheel loaders can recieve material from vessels via discharge grab cranes can be used to load direct to rail wagons can be used to load direct to vessels can be used to reclaim onto downstream overland/ stockpiling conveyors is available as track mobile, wheel mobile & static versions can handle wide variety of dry bulk including grain, biomass, fertiliser, coal, cement clinker, aggregates, iron ore and many other heavy ores etc. Benefits Our solutions offer the most efficient method of transferring bulk material from trucks, rail wagon, wheel loaders or discharge grab cranes to auxillary equipment in a range of applications and industries. The range offers greater flexibility and mobility than fixed infrastructures while maintaining performance and eliminating any civil requirement. Eliminate double handling of material Heavy duty design for complete range of materials Complete mobility and flexibility 10 years experience supplying Telestack bulk reception solutions Telestack s expertise in designing truck unloaders/ bulk reception feeders means that we fully understand the truck unloading process where tonnages are determined by a wide range of variations from track capacities to material specification to cycle times. We look at each project individually to ensure that we are providing the correct solution for the customer based on detailed cycle time calculations and knowledge gained from many successful installations globally. Page 3
Understanding our Technology Heavy Duty Apron Chain Belt Feeder Telestack truck unloaders incorporate a heavy duty apron chain belt feeder which ensures the surge of material discharging from the truck can be transferred in a regulated and controlled manner. The chain and sprocket driven belt ensures there is no stalling of the feed conveyor compared to regular roller type belt feeders. Heavy Duty apron chain belt feeder Trapezoidal Steel Apron Bars to absorb material surge and impact Flexible side seal skirting Ventilated chassis to allow spilled material to be rejected for chain protection Flared high capacity feeder to accept material Electric or hydraulic drives - single or twin options Ability to handle the surge of material is critical for any truck unloading system Page 4
Understanding our Technology Reception Hopper Material Regulator/ plough Adjustable regulator/ plough to control throughput Large reception hopper to accept material from trucks/ loaders Discharge Booms The conveyor frame design is a critical factor to ensure that the machine is suitable for the task in hand. CRITICAL DIMENSION CRITICAL DIMENSION Folded plate design - Up to 12 metres Folded Plate (Ribbed Design)- Up to 15 metres Lattice Frame - +15 metres Non radial Truck Unloader Radial boom Truck Unloader Page 5
Methods of Feeding Trucks Trucks Truck Unloader fed by 18m³ 6 wheel road truck Truck Unloader fed by 20m³ 8 wheel road truck Truck Unloader fed by 30m³ articulated road truck Truck Unloader fed by 40 tonne ADT Truck Unloader fed by 45 tonne ADT Truck Unloader fed by 100 tonne rigid dump truck. Belly Dump over grid Drive Over Truck Unloader fed by road truck Page 6
Wheel Loaders Truck Unloader fed from the rear by a wheel loader Truck Unloader fed from the rear by a wheel loader Wheel loader feeding truck unloader from the side Wheel loader feeding truck unloader from rear Trucks Rail Car/ Wagons Static Truck Unloader being fed by rail car/ wagon Mobile Truck Unloader being fed by rail car/ wagon Trucks Vessels Mobile Truck Unloader fed from grab crane in barge unloading application Mobile Truck Unloader fed from grab crane transferring onto a Radial Telescopic Conveyor Page 7
Applications Typical Applications Mobile Truck Unloaders are used for unloading trucks and eliminating the double handling of material in: Ports/ Inland Terminals Mines Quarries Stockyards Power stations Waste water industry Biomass fuel handling Cement plants Recycling plants Vessel Loading Mobile Truck Unloader loading a barge with grain direct from a road truck Mobile Truck Unloader loading a barge direct from a road truck Mobile Truck Unloader loading a barge direct from a wheel loader Mobile Truck Unloader feeding a Radial Telescopic shiploader loading a Handymax vessel Page 8 Mobile Truck Unloader feeding a Radial Telescopic shiploading from road trucks
Vessel Unloading Mobile Truck Unloader fed from grab crane in barge-unloading application Mobile Truck Unloader and Radial Telescopic stockpiling in warehouse from trucks (Ship unloading) Stockpiling Mobile Truck Unloader stockpiling material from payloaders in a stockyard Mobile Truck Unloader stockpiling coal from wheel loader in a stockyard (Dust Covers) Reclaiming Mobile Truck Unloader reclaiming coal in a Powerstation Mobile Truck Unloader reclaiming iron ore in a steel mill with CAT 988 Wheel loader Rail Car/Wagon Loading/ Unloading Mobile Truck Unloader Rail Car/ Wagon loading directly from trucks Mobile Truck Unloader unloading from Rail Car/Wagon Page 9
Static and Mobile Versions Static Truck Unloaders Static Truck Unloader Static Truck Unloader Wheel Mobile Truck Unloaders Track Mounted Truck Unloaders Wheel Mounted Mobile Truck Unloader Track Mounted Mobile Truck Unloader Multiple Entry Single Entry Truck Unloader Dual Entry Truck Unloader Page 10 Triple Entry Truck unloader
Options Telestack Truck Unloaders are custom designed and manufactured to meet the specific needs of the operator with these options available as standard. The options allow complete flexibility for the operator when taking into consideration the differing mobility needs, materials, power and electrical requirements of the client. If other options are required please contact your dealer or the Telestack factory. Dust Containment & Suppression Fully enclosed feed in point with flexible PVC entry curtains Full sealed transfer point from feeder belt onto incline belt Fully enclosed canvas covers on conveyor Galvanised under trays Rubber Discharge Chute & Enclosed Square to Round Head Chute Dust suppression water spray bars Power Options Dual Power- Diesel Hydraulic & Electric Hydraulic Diesel Hydraulic Engine All Electric Diesel Electric Generator All function radio remote control Page 11
Options Ramps Static Truck Unloader with earth ramp for Tip & Go application Wheel Mounted Truck Unloader with integrated ramps Track Mounted with hydraulic folding ramps Miscellaneous Options Fully customized colours & 250 micron paint finish (marine specification) Integrated flood lights for night operations Range of liners bolted into transfer points Access/ Working Platform Page 12
Shipping & Assembly Shipping The equipment is designed, manufactured, built and fully tested before dispatch The client can see the complete unit during the testing procedure in the Telestack factory for approval. Smaller units are shipped via Ro-Ro and easily tracked into position, folded out and ready to operate. One complete Ro-Ro Telestack units can be packed into 40ft (12m) containers to reduce transportation costs for the operator. One part Ro-Ro and one part container Onsite Assembly & Installation Ro-Ro Smaller track mounted Titan truck unloaders track straight off the trailer ready to operate Larger track mounted Titan truck unloaders ship as one part Ro-Ro and one part container. Typical assembly time to build and commission is two days Titan track mounted units are generally diesel hydraulic. They are fully built and tested before shipping, eliminating complex assembly on site Wheel/ Static All machines are fully built and tested prior to dispatch. Generally shipped in 40ft (12m) shipping containers Titan wheel/ static truck unloaders are generally all electric. All units are pre-wired. Plug and play electrics eliminates complex assembly on site Telestack can supply (if required) an installation Engineer to oversee the process, dry/wet commission the unit and provide detailed training for operators for containerised shipments. Page 13
Telestack specialise in the complete design, manufacture, installation and commissioning of mobile, bulk material handling systems. Telestack have a global proven record in a range of applications including ports & inland terminals, mining and quarry industries, stockyard management, power stations, rail yards, steel mills, cement kilns and many other bulk material handling industries. Telestack solutions offer significant operating cost savings compared to traditional methods of material handling (wheel loaders, haul trucks, static conveyors), as well as providing Environmental, Health and Safety and other benefits. Other significant benefits include reduced planning requirements due to product mobility and the flexibility to move Telestack mobile equipment around the site or from site to site. Experience The Telestack team have many years international experience designing, manufacturing, selling and supporting equipment operating in Sea Ports, Inland River Terminals, Mines, Quarry, Rail Yards, Power stations, Cement Plants, Steel mills etc. We offer the right solution for the customer and customise the design to suit your specific requirements. Telestack design engineers regularly visit our equipment in the field from Chile to Russia, India to the Middle East and Australia to continually improve our designs and performance. Global engineering consultants/epc contractors are among our clients. We design a system to suit their specific needs. Other OEMs often specify Telestack mobile conveyors as part of their own systems solution because of our reputation of consistently delivering on our commitments. Global Telestack have thousands of conveyor installations in 6 continents around the world. This proves that Telestack deliver on their promises. We have a global network of dealers and agents that ensure a fast and efficient local response to your needs. Operating in harsh environments from the extreme heat of Africa, to minus 40c in Siberia and the high altitudes of Chile, Telestack products can handle all free flowing bulk materials including ores, coal, aggregates, fertilizers, grains, woodchips, pellets and many more bulk materials that need moved. Page 14
Telestack have successfully established a reputation as a supplier of choice with many blue chip companies around the world including: Port of Panama City (USA) Port of Vostochny (Russia) Port of Alexandria (Egypt) Port of Gangavaram (India) Port of Brisbane (Australia) Port of Coquimbo (Chile) Port of Belfast (N.Ireland) Port of Dhamra (India) Port of Kembla (Australia) Port of Barranquilla (Colombia) Port of Ust Luga (Russia) Port of Imbituba (Brazil) Port of Kakinada (India) Port of Buchanan (Liberia) Port of Jaigarh (India) BHP Billiton Cemex Mechel Rio Tinto CRH Suek Jindal Steel Eurovia Nibulon London Mining Holcim Ural Kili Norilsk Nickel La Farge Rusal PT Bumi Tarmac Fortescue Tata Steel Van Oord Fomento Thyssen Krupp Tata Steel La Farge Glencore Xstrata Severstal Larsen + Toubro Arcelor Mittal Electrosteel Peter Hambro LKAB FLSmidth Anglo American Codelco JSW Ennstone Breedon Imerys Oldendorff Qube Vulcan Materials Heidelberg Riga Commercial Port Martin Marietta Materials Certification Telestack have a Quality Management System that is externally audited to ISO International Standards. As an ISO registered company we understand the importance of delivering equipment that meets or exceeds our customers expectations. Telestack conveyors are designed for the onerous demands of mining applications and we are an approved supplier of equipment that meets Western Australian Mining Structural Standards AS 4324.1. We have also designed structures to operate safely in earthquake zones throughout the world. Our electrical design team can design/specify to meet local electrical standards. Aftersales Telestack after-sales department quickly solve problems to ensure the safe and efficient operation of Telestack equipment in the field and support regular maintenance and uptime of the product. Parts packages are tailored to suit the equipment, the application and the location. Page 15
Telestack Limited Bankmore Way East Omagh, Co. Tyrone Northern Ireland BT79 0NZ +44 (0) 28 8225 1100 sales@telestack.com www.telestack.com Page 16 THE POWER TO MOVE MATERIALS