FoMT - Katowice Simulation Powering the Future of Making Things Dirk Ditschke Technical Specialist Simulation - EMEA 2015 Autodesk
Building Successful Products: Harder Than Ever how to use FoMT to make successful products Design Pressures Innovation required Superior performance, faster, lighter, stronger, smaller, last longer, etc. Unique esthetic, coolness or desirability New offerings, connected products, bundled services First time right, less iteration Manufacturing Pressures Time to Market New materials and processes Economic viability Supply chain management Volatile demand Market Forces Price pressure Competitive differentiation Shorter product lifecycles Increasing portfolio breadth Time to market pressure Expectation of quality Customers expect more value 2015 Autodesk
Product Development The Classical Way 2015 Autodesk
2015 Autodesk
Generative Design Functional Performance Process Validation Simulation Used Early in Product Lifecycle Cost of design changes Ability to affect functional capabilities Conceptualization Design and Engineering Testing Time Manufacturing Field 2015 Autodesk
Simulation Extending to More Users Role Analyst Expert Professional Engineer Generalist Designer Novice Needs Analyze & Certify Design & Experiment Create & Conceptualize Wants Accuracy & Performance Insight & Optimization Direction & Confidence Tool Needs Broad, Powerful, Definitive Heavy Use, High Touch, Low Volume Easy to Use, Integrated, Fast & Intelligent Occasional Use, Moderate Touch, Medium Volume Effortless to Use, Transparent to Workflow Casual Use, Light Touch, High Volume 2015 Autodesk
General Design to Production Process DESIGN SIMULATE PROCESS PRODUCE 2015 Autodesk
Simulation Applied to Product Design DESIGN SIMULATE PROCESS PRODUCE Generative Design Molding Structural Mechanics CNC Machining Computational Fluid Dynamics Additive Manufacturing Composite Materials 2015 Autodesk
Simulate Functional Performance Mechanics (Nastran) Fluids (CFD) Plastics (Moldflow) Composites (Helius) Design Optimization Advanced Materials 2015 Autodesk
2015 Autodesk
Nastran In-CAD vs. Inventor Simulation
Nastran In-CAD Workflow Efficiency
Portfolio of Solutions - RSA
Portfolio of Solutions - RSA
New Production Methods and Advanced Materials 2014 Autodesk, Inc.
Growth in the consumption of plastic
Product Development
Where and how should the tool be cooled? Is the mould cooling system optimised? Will I need to provide BeCu inserts? Is the feed system balanced? How long will it take to fill? What is the ideal fill pressure? Can the cycle time be reduced? Can we re-use other production tools? Will the mould run first time? How quickly will the part cool and solidify? Tool Maker Production
Pack & Warp Analysis Part Fill Cooling Circuit Analysis Mold Analysis
INSIGHT Very accurate Provides a high level of confidence Additional high-end capabilities and advanced plastics processes Greater control for the specialist (correlation and customization) More in depth results review Access to the worlds largest material database Hot Runner Analysis Over moulding Under Fill Encapsulation When a brand name becomes synonymous with a type of product, its market impact is unmistakably profound. Like Coke is to soft drinks, Moldflow is the name in injection molding simulation software. Modern Plastics Magazine Fibre Orientation
Advanced Material Exchange (AME) New workflow within Autodesk Helius PFA 2015 Autodesk
Composite Calculation Crack calculation Progessive Failure Analysis 2015 Autodesk
Generative Design Simulation solvers used to generate designs TOPOLOGICAL OPTIMIZATION GOAL DRIVEN SOLUTION LATTICING 2015 Autodesk
Topological Optimization 2015 Autodesk
Optimizing Lattice and Topological Optimization Trend in Manufacturing 2015 Autodesk
- self-supportive cavity - optimised towards 6 loading cases - removed 34% of weight
2015 Autodesk
2015 Autodesk
Simulation is Fundamental to FOMT Innovation products with superior performance New materials and processes to create unique esthetic, coolness and desirability First time right, less iteration, faster time to market Create competitive differentiation 2015 Autodesk
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