Upgrading with Fette Compacting UNPRECEDENTED PERFORMANCE OF EXISTING INVESTMENTS www.fette-compacting.com
Segmenttechnology Pmax XP Upgrade DC2 - XP OZB Checkmaster V 4A Fill-O-Matic Exchangeable baseplate inserts Single-sided production D-CAS Air Reject V3 Dust-Tight Tablet Chute Page 4 5 6 6 7 8 9 10 11 12 13 14 15 FOM three-point adjustment Fast bi-layer sampling Machine type P 1000 P 2000 P 2100, P 2100 EC P 3000 P 3002 P 3100 P 3102 102i PT 1090, PT 1090 WiP Presses 1200 Presses 2200 PT 2080, PT 2080 IC Presses 2090 2090i WiP, PT 2090 WiP Presses 3200 3090i WiP, PT 3090 WiP PT 4090 PT 4090 H Priority 1 Priority 2
UPGRADING WITH FETTE COMPACTING 2 3 Upgrading with Fette Compacting benefitting from technological improvements Upgrading existing Fette Compacting machines can lead to a decisive increase of two essential success factors: profitability and availability of the tablet press. Even small modifications or upgrades often result in an enormous increase in performance. Fette Compacting s comprehensive line of services ensures that for the life of a press the user can count on unsurpassed quality, efficacy and reliability. Specific adjustments will bring tablet presses up to the latest level of technology. The decisive advantage of the upgrading of older tablet presses is the definitive increase of efficiency, at clear calculable costs. BENEFITS + Higher productivity + Reduced production costs + Increased product quality + Improved user-friendliness + Optimized supply of spare parts + Increased value of tablet press + Prolonged service life Efficiency (in comparison to current state of technology) Basic performance Results of upgrades Machine life-cycle
Segmenttechnology Innovative segmented technology has great performance potential Reduction of cleaning times and reduced risk of cross-contamination when changing products Decreased product loss thanks to smooth surfaces and no rough edges + No dies + Fittings are significantly shorter + All parts that come into contact + Higher process security with product can be machine cleaned + Reduced number of parts + Definite improved cleaning + Increased number of stations while + Calculated increased output maintaining the same pitch circle diameter + Special high-alloy steel + Extended life span 102i PT1090 Presses 1200 Presses 2200 Presses 2090 Presses 3200 PT4090, PT4090 H All WIP machines + Number and length of joints significantly reduced + Immense reduction of product loss
UPGRADING WITH FETTE COMPACTING 4 5 Pmax turret Up to 40 percent improvement in performance through new technology Despite low investment costs, increased efficiency and production reliability can be achieved, as well as a higher overall machine value + Similar tablet quality through identical filling and dwell time (like EU 19) + Familiar production parameters and features remain unchanged + Smooth machine operation + Less wear + No new peripherals necessary + Reduction of costs + Single compression force + Excellent alternative to multi-tip punches measurement even with small diameters + Precise ejection of bad tablets + 100% quality assurance 102i PT1090 Presses 2200 Presses 2090 Presses 3200 PT4090 All WIP machines
Windows XP Embedded and DC2-XP Increased working reliability of Fette Compacting tablet presses through the use of cutting edge software and technology Easy integration of new software developments through the use of XP-Embedded + Extended possibilities for data archiving + Simplified possibilities for integration with customer networks + Central user management, on both operating system and network levels + Complete documentation by product change + Higher process security + Lean processes + Simplified operation + Höhere Prozesssicherheit Windows XP Embedded available for: 102i PT1090 Presses 1200 Presses 2200 Presses 2090 Presses 3200 PT4090, PT4090 H All WIP machines DC2-XP available for: P1000 (on demand) P2100, P2100EC P3100 P3102 Price available upon request
UPGRADING WITH FETTE COMPACTING 6 7 OZB Checkmaster Precise alignment of oblong tablets for hardness measurement on Checkmaster Increased process security by automatic in-process control + Reliable and precise measurement of tablet hardness + Higher process security + Automatic of in-process control + Reduced personnel costs + Logging of complete batch data, + Complete data back-up inclusive of hardness values + Easy conversion at existing instruments + Reduced modification costs Ceckmaster 4 and upgrades
V 4 A Fill-O-Matic Fill unit with proven 3-chamber system and related components (i.e. filling-, distributing- and dosing wheels) GMP-compatible surfaces with minimum surface roughness, for easy and fast cleaning + Replaceable by old style Fill-O-Matic. Modifications to the mechanical components or press are not required + Baseplate with exchangeable insert for optimized fill channel sealing (three options available for different tablet diameters) + Separate gear housing made of stainless steel or PET + Convertible to the research-specific version for small product quantities + No additional modification costs for existing machines + Reduction of product loss + Reduced weight when utilizing PET + Higher flexibility 102i PT1090 PT1090 WiP Presses 1200 Presses 2200 Presses 2090 Presses 3200
UPGRADING WITH FETTE COMPACTING 8 9 Exchangeable Sealing Frames Reduced product loss at the tablet press, due to newly developed Fill-O-Matic baseplate with exchangeable inserts Suitable for all aluminum and high-grade steel Fill-o-matics + Three different sizes of bronze sealing frames + Reduced product loss + Fast, easy dismantling without tools + Shortened conversion times + Adjustable to specific tablet sizes + Reduced product loss + All parts can be machine cleaned + Higher process security Presses 1200 Presses 2200 Presses 2090 Presses 3200
Single-sided production Increased flexibility of double-sided presses Discharge at only one side of the machine + Machine is also suitable for small batches + Peripheral equipment is only necessary on one side + Centralized discharge of second side of machine + Applications for both finished production and irregular production quantities + Eliminates the need to justify and purchase a separate, smaller machine + Shortened changeover time + Reduced wear of curves on tools + Increase of process security and output Presses 3200 3090i WiP, PT3090 WiP
UPGRADING WITH FETTE COMPACTING 10 11 D-CAS Earlier-generation tablet presses can easily be transformed to a modern level of efficiency Despite lower investment costs, the user can experience increased efficiency and production reliability, while attaining higher overall machine value + Easy operation and control of data + Higher process security + Printout of production log over + Faster processes optional printer interface possible + Connection compatibility with earlier CAS units + Direct pressing force display in kn (can be calibrated) + No additional modification costs for existing machines + Higher process security P1000 P2000 P3000 P3002
Air Reject V3 Air rejection with the very latest state of technology With this new version higher process security can be achieved Particularly suitable for: - very small tablets - very light tablets - sophisticated forms + Fast, easy installation + Reduced down time + Long life span no mechanical wear + Elimination of cost for wear parts + Rejected tablets remain undamaged + Post-rejection analysis + Immediate rejection at the die table + Higher process security for early elimination of bad tablets Presses 1200 Presses 2090
UPGRADING WITH FETTE COMPACTING 12 13 Dust-Tight Tablet Chute Reduced dust levels at the tablet press, due to the innovative advancement of the tablet chute Completely enclosed discharge unit with food-grade acrylic housing + Separate controller and discharge unit with non-contacting magnetic drive + All product contact parts can be machine-cleaned + Reduced wear + Higher process security + Fast, easy dismantling without tools + Shortened conversion times + Simple visual process control by food- + Higher process security grade acrylic housing Presses 2090
Fill-O-Matic three-point adjustment Simplified adjustment of the Fill-O-matic on older tablet presses Reduced downtime after a product change + Three instead of four adjustment points + Reduced setup time + Use of Fibroflex elements + Higher process security + Simplified adjustment + Reduced product loss + Reduced changeover time + Reduction of costs per product change P1200 P2200 P3200 PT2090 PT3090
UPGRADING WITH FETTE COMPACTING 14 15 Fast bi-layer sampling Fast sampling of first layer Improved automatic in-process control for bi-layer tablets FEATURES + Pneumatic adjustment of main compression station BENEFITS + Up to 80% reduced sampling times + No filling of second layer during sampling + Minimized product loss + No change of production parameter for sampling necessary + Higher process security PT3090 3090i 3090i WiP P3200 3200i
110512 Fette Compacting GmbH Grabauer Strasse 24 21493 Schwarzenbek Germany Phone +49 4151/12-0 Fax +49 4151/3797 tablet@fette-compacting.com Fette Compacting America, Inc. 400 Forge Way Rockaway N.J. 07866 USA Phone +1 973-5868722 Fax +1 973-5860450 sales@fetteamerica.com Fette Compacting America Latina Ltda. Av. Cambacica, 1200 módulo 10 Parque Imperador CEP 13097-104 Campinas / SP Brazil Phone/Fax +55 19 3262 1900 contato@fette-compacting.com.br Fette Compacting Nanjing Machinery Co., Ltd. 8 Phoenix Road Jiangning Development Zone 211100 Nanjing China Phone +86 25 52121818 Fax +86 25 52129951 info@fette-compacting.com Fette Compacting Machinery India Private Limited Regd Office: Old No 14, New No 29, IInd Main Road, Gandhinagar, Adyar, Chennai 600 020 India Phone +91 44 24405136/37 Fax +91 44 42337704 sales@fette-compacting.in Competence Centre: Plot No S 115, Phase III B Verna Industrial Estate Verna, Goa 403 722 India Fette Compacting Asia Pacific Pte Ltd 1 Kim Seng Promenade #14-04 Great World City East Tower Singapore 237994 Phone +65 6734 3001 Fax +65 6734 8412 infoasiapacific@fette-compacting.com www.fette-compacting.com