ISRAEL AEROSPACE INDUSTRIES WHEN RESULTS MATTER This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 1
About IAI Commercial Aircraft Group Business Jets Aero Assembly Capabilities Sea Land IAI - A World Leading Aerospace Company Largest defense and aerospace company in Israel, government owned Cutting edge technologies and solutions for: space, air, land, sea and cyber Development & manufacture of advanced systems for Israel armed forces and for foreign customers around the world Active in both the defense and commercial aviation markets This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 2
IAI - A World Leading Aerospace Company Employees: 16,000 Annual Sales: 4B$ Backlog: 10B$ Reporting Company Global Company: Over 80% Export This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 3
IAI Groups Systems Missiles & Space ELTA Systems Military Aircraft Commercial Aircraft BEDEK Aviation Engineering & Development This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 4
Core Values Strengths Division IAI CAG at a Glance Quality Customers Commercial Aircraft Group - CAG This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 5
Core Values Strengths Division IAI CAG at a Glance Quality Customers Our Core Values Leadership, Innovation, Quality Technological leadership and innovation in all group activities and business lines High level of quality and customer satisfaction QUALITY Core Values LEADERSHIP INNOVATION This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 6
Core Values Strengths Division IAI CAG at a Glance Quality Customers Strengths Strong engineering capabilities in BTS (Design & Build) and BTP programs Years of experience in wide scale / complex programs integration Financial stability Investment in risk sharing programs based on business plan Robust world wide supply chain including suppliers in best cost countries This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 7
Core Values Strengths Division IAI CAG at a Glance Quality Customers Production Technologies Aero Assemblies RAMTA Business Jets This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 8
Core Values Strengths Division IAI CAG at a Glance Quality Customers IAI CAG at a Glance Business Jets Aerostructures Landing Gear Systems Marine Platforms Land Platforms This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 9
Core Values Strengths Division IAI CAG at a Glance Quality Customers Quality Accreditations AS 9100C - Quality Management System NADCAP - 6 Special Processes Boeing Approval Inspection Delegation Authority ISO 9001: 2008 - Quality Systems - Models for Q.A Federal Aviation Regulation (FAR) Part 21 - Order 8100.7 ACSEP CAAI, FAA, EASA & CAAC part 145 - Repair Station ISO 14001:2004 - Environmental Management System ISO 17025:2005- EN 45001 ANSI Z540-1 OHSAS 18001- Health and Safety System This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 10
Core Values Strengths Division IAI CAG at a Glance Quality Customers This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 11
Business Jets History Certification Experience G280 This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 12
Business Jets History Certification Experience G280 Member of Exclusive Group of Companies Worldwide with FAR 25 Capability G280 G200 (GALAXY) Certification: August 2012 Certification: December 1998 G150 G100 (ASTRA SPX) 1125 ASTRA SP 1125 ASTRA Certification: November 2005 Certification: January 1996 Certification: May 1990 Certification: August 1985 1121 JET COMMANDER 1123 COMMODORE JET 1124 WESTWIND I 1124A WESTWIND II Certification: November 1964 Line relocation to Israel: 1969 Certification: December 1971 Certification: March 1976 Certification: April 1980 This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 13
Business Jets History Certification Experience G280 Certification Experience G280 - Certification basis: FAR 25 AMD. 117; CS AMD.1 G150 - Certification basis: FAR 25 AMD. 107 G200 (Galaxy) - Certification basis: FAR 25 AMD. 82 G100 (Astra SPX) - Certification basis: FAR 25 AMD. 80 Astra - Certification Basis: FAR 25 AMD. 54 This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 14
Business Jets History Certification Experience G280 Significant improvement in operational performance Longest-range & highest-speed in its class Improved takeoff performance Excellent payload and time-to-climb Best-in-class cabin Longest cabin Superior cross-section Largest baggage volume Max TOW 39,600 lbs Passengers 2+10 IFR Range 3,600 nm Max Speed 0.85 M This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 15
BTS & BTP Capabilities Fully Integrated Development Capabilities Metal Capabilities Composite Capabilities Hydraulic Capabilities Section Assembly One Stop Solution for Aerostructures This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 16
Fully Engineering Integrated Capability Certification Flight Tests Manufacturing Systems Integration Avionics Reliability & Maintainability Heat Transfer Electrical Ground Tests Structural Analysis Flight Control Mechanical Systems Airframe & Detailed Design Geometric Definition Aerodynamics Wind Tunnel Tests Preliminary Design This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 17
Structural Design & Analysis Structural concepts & detailed design Structural analysis, stress, loads, aero-elasticity, flutter, aero servo elasticity System installation and integration Fatigue and damage tolerance Weight control Advanced structural technologies This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 18
Full Engineering Integrated Capabilities Flight sciences aerodynamics, CFD heat transfer, flight control Materials and processes metallurgy, composites, chemistry, physics, radomes, NDT Mechanical design fuel systems, landing gear, hydraulic, ECS, dynamics, engines Ground testing static & fatigue, mechanical systems, environmental This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 19
Aerostructure Assembly Capabilities Tail Assembly Wing Assembly 50 years of know how in aircraft development, manufacturing & final assembly Major sections - Fully stuffed capabilities This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 20
Aerostructure Assembly Capabilities Robotic cell operation, as part of G280 production line, for the following activities: Panel drilling Panel riveting (variety of fasteners) Automatic sealing Inspection This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 21
Equipment Autoclave HDF CTL 6 Autoclaves Largest: 15 Dia. X 40 L Composite complex assemblies and sub-assemblies for commercial and military platforms CTL, hand lay-up and out of autoclave (RTM & LRI) Material cutting & lay-up systems This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 22
Equipment T&D NDT CMM Composite trim & drill equipment NDT & CMM equipment This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 23
B777 & B777X Programs Sole source of B777 & B777X empennage leading-edge assemblies Integral member of the design & build team Developed the replacement of the auxiliary front spar to 1 piece monolithic spar This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 24
Engineering Aerostructures Assembly Composite Metal Hydraulic Tube & Ducts Innovation B787 Program Sections 46 & 47 packages: Passenger & cargo floor beams Pivot bulkhead Door surrounds Up to 12 Shipsets per month This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 25
G280 Composite Tail Design & Build Horizontal stabilizer is a prepreg/autoclave structure, comprising integral skin with stringers Vertical stabilizer is a hybrid aluminum & prepreg/autoclave structure Rudder is a RTM structure, comprising an integral torsion box This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 26
Nacelles Programs Goodrich F/C Door & Outer Barrels CF6-80-E1 for A330 Goodrich BTS/Risk Sharing Engine Air Inlet CFM56-5C A340-200/300 Goodrich BTS/Risk Sharing Air Inlet +F/C P&W 305 This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 27
Military Programs F16 F15 F15 vertical stabilizer & rudder - boron skin / titanium spar F16 vertical stabilizer skins - 90 plies of UD graphite tape, fracture critical I/R part with 550 drilled holes This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 28
UH60 Program Replacement of metallic horizontal stabilator to innovative ONE SHOT composite integral box Benefits of ONE SHOT reduction of fasteners & parts 20% Cost & Weight Saving 1 st Shipset all composite materials in 9 months ARO! 1,500 shipsets delivered to date! This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 29
Rotary Wing Programs Bell V280 nacelle s air inlet and RGB doors MD902 design & build entire top fairings structure US special forces CH53 cowlings re-design & manufacture honeycomb sandwich structure This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 30
RADOMES Design & Build All types of radomes airborne, land and marine Antenna manufacturing & assembly BTS (design & build) capabilities This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 31
Ti & Al large parts machining capabilities High end stretch forming capabilities Special processes This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 32
Engineering Aerostructures Assembly Composite Metal Hydraulic Tube & Ducts Innovation Machining Stretch Forming Processes Machining Machining center for multi-axes parts for various aerospace programs 6 SNK 3 head profiler machines enable machining of 2-3 parts simultaneously Competitive in large parts (<12 m) made of titanium & stainless steel This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 33
Machining Stretch Forming Processes Stretch Forming B777 LE F16 & F15 CFT 2 transversal stretch forming machines Forming parts: leading edge, aft fuselage, canopy fuselage, nose section & door panels Up to 2400 mm width & 6000 mm length This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 34
Machining Stretch Forming Processes Mechanical Milling Most effective alternative to traditional chemical milling Mechanical milling advantages: Milling, routing, drilling, inspection & quality control in the same place without moving the part Higher accuracy Reduction of cycle time & labor cost Saving operational costs of chemical line and environmental issues All scraped aluminum is recyclable This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 35
Machining Stretch Forming Processes Processing Center The processing center provides internal services in the following areas: Heat treatment Surface treatment Non destructive testing Chemical milling The heat & surface treatment services are for aluminum & hard metal parts This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 36
Hydraulic 50 years experience in design & manufacturing of: Landing Gears Systems Actuators: hydraulic, electro-hydraulic & electromechanical Injectors Servo systems (accuracy of 1-2 mm) In-house capabilities for development of landing gear systems & actuators including: Design - from concept to detail design Analyses - stress, kinematic, dynamic, flow and thermal analyses Specifications for components and systems outsourcing design Qualification, development testing plans & certification This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 37
Landing Gear Programs T-45A NOSE L/G 170 Sets Produced B717-200 Main & Nose L/G 165 Sets Produced More than 250 landing gears More than 2,000 sub-assemblies This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 38
Landing Gear Programs IA63 MAIN (& NOSE) L/G More than 1,000 landing gears were delivered D328 Nose Landing Gear This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 39
Actuators Programs B777 MLG & NLG Retract Actuators F16 Rudder BJ Aileron A380 Actuators This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 40
Extensive In-House Production Capabilities Mill turn machines 5 axis multi-spindle machines Flexible machining centers (FMS) Numerous CNC lathes, milling & grinding machines Heat treatment facilities including vacuum furnaces Full range of surface treatment Plating & painting facilities Final assembly capabilities Qualification & acceptance testing This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 41
Assembly & Testing Facilities This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 42
Tubs & Ducts Various metals: aluminum, stainless steels, titanium Bending range: 3/16-7 Capabilities: engineering & tool design, forming, bending, machining, GTAW, brazing, NDT and pressure testing, insulating, painting and coating This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 43
AFP RTM - Automatic Line Continues Improvement AFP Building of a fully automated assembly line for wing skins including state-of-the-art AFP machine First program secured by CAG - F35 wing skins This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 44
AFP RTM - Automatic Line Continuous Improvement RTM Automatic Line IAI-CAG invests extensively in R&D, in order to maintain its competitive edge. In addition to internally and nationally funded programs, IAI is heavily involved in international R&D programs. These programs have focused on improvement of IAI capabilities in areas including structural bonding and RTM. This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 45
AFP RTM - Automatic Line Process Continuous Improvement Continuous Improvement 100 Program 1 100 Program 2 42% 54% 0 2011 2012 2013 2014 2015 2016 0 2012 2013 2014 2015 2016 100 Program 3 25% Universal Docking Device 0 2010 2011 2012 2013 2014 2015 2016 IAI-CAG invests in continuous improvement activities to reduce costs for our customers Investments in improvement of production processes & effectiveness DEMOLD Device This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 46
Fast Patrol Boats Weapon Stations Super Dvora Mk3 Combat proven- nearly 120 worldwide Excellent range & endurance Precision stabilized weapon systems 27.4 X 5.65 X 1.3 m ; 45 Knots Operability - sea state 3 Survivability - sea state 6 Reliability & worldwide support This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 47
Fast Patrol Boats Weapon Stations Super Dvora Multi Role Anti-missile early warning radar Advanced intelligence gathering & unique selfdefense capabilities Stabilized day / night electro-optic device Modern combat information center (CIC) Tactical precision short range missiles (6000 8000m) Precision long range missile launcher Stabilized cannon slaved to sensor payloads This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 48
Fast Patrol Boats Weapon Stations Fast Composite Boats Ramta s diverse capabilities also include the building of fast patrol boats out of composite materials Manned & unmanned ultra-high speed interceptor boats - state of the art in the market, comprised of carbon fiber for maximum speed to weight ratio Combination of two core capabilities - composite material & maritime production Up to 30 mm remote controlled gun Two diesel engines Multi - mission innovative speed boat This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 49
Fast Patrol Boats Weapon Stations Weapon Stations Typhoon Up to 30 mm with anti terror (AT/FP) surface fleet ammunition Remotely operated Effective target engagement Intuitive & simple operation Pinpoint accuracy ZU-23 - Marine Cannon Electrically Powered Ramta redesigned a legacy manually controlled weapon station to a state-of-theart electrically controlled one Optical sight LIZ Self-sustained power supply - 24 volts Double cannon - 23 mm This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 50
Multi-mission armored ballistic and blast protection vehicles Anti-magnetic mine actuating device Actuates magnetically fused mines prior to entering their kill zone Mine & IED detection system Multi-sensor high performance metal detector array with ground penetrating radar Launchers & antennas structures Advanced engineering design, manufacturing & assembling This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd 51
Thank you This document contains proprietary information of Israel Aerospace Industries Ltd. and may not be reproduced, copied, disclosed or utilized in any way in whole or in part, without the prior written consent of Israel Aerospace Industries Ltd