The highest standard of Line & Base Maintenance services with versatile technicians
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- Geraldine Beasley
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1 Technical Training Computer Based Training (CBT) Classroom The source of our achievement is highquality human resources. The Korean Air Maintenance Training Center is fully equipped with specialized classrooms, modern training aids, computer-based instruction, and facilities. According to the career development program, Korean Air offers comprehensive maintenance training to enhance the skills and experience of the personnel. Video and Audio Computer Based Instruction (VACBI) The highest standard of Line & Base Maintenance services with versatile technicians Facilities B777 Maintenance Training Simulator (MTS) Computer Based Training (CBT) classroom Video and Audio Computer Based Instruction (VACBI) Airframe, Engine, Avionics Practical Training Classroom B777 Maintenance Training Simulator (MTS)
2 Heavy Maintenance Pitting and docking bay hangar for large-sized aircraft s heavy maintenance in Gimhae Korean Air has comprehensive capability for major repair and modifications. At Gimhae maintenance base, airframe heavy maintenance such as scheduled checks along with internal structural inspections, major modifications and cabin interior refurbishment are performed. Korean Air is prepared to customize our services to meet your individual and specific needs. As a Korean Air custormer, you will get the most out of your aircraft for a lifetime. Our Capabilities Scheduled Maintenance Landing Gear Changes Internal Structure Inspection (ISI) Corrosion Prevention Control Program (CPCP) Major and minor airframe repairs and modification Refurbishment and conversion of cabin interiors C&D checks and other major modifications of the aircraft are prepared by highly skilled technicians B747 Insulation blanket change after airframe inspections Refurbishment and life extension service to customers
3 Painting Service Special livery for 2002 FIFA KOREA JAPAN WORLD CUP High technology paint hangar is fitted with two giant work platforms and a centralized paint supply device called the chemical dwell media Korean air s state-of-the-art paint facility offers optimum service for aircraft painting in Gimhae. Fully-enclosed and temperature controlled hangar can meet the requirements of stripping, washing and painting of any type of aircraft. This is where our highly qualified specialists ensure you the most cost effective painting and fast turnaround times with sophisticated equipment and special care. State-of-the-art painting hangar with an environment-friendly concept
4 Engine Repair & Overhaul By maintaining special process capability inhouse such as heat treatment, welding, and plasma spraying, Korean Air can achieve record breaking turnaround times and top of the line quality products ranging from component repair to engine overhaul. Our advanced technology facility with robotic systems and engine test cells, guarantee our customers the maximum economy for their valuable assets. At the Bucheon maintenance base, engine repair, overhaul and testing is performed. More than 100 engines pass through this facility each year Our Capabilities PW4056 / 4062 / 4158 / 4460 PW4168 JT9D-7Q / 7R4G2 GTCP 660 / TSCP ,000 lbs thrust test cell Facilities 75,000 lbs thrust test cell Robotic plasma spray Coordinate Measuring Machine (CMM) Welding and heat treatment Flexible, timely, and cost effective maintenance with highly skilled and experienced technicians Assembly HPC/HPT & Diffuser modules in Engine Module Maintenance Plant
5 Engine Repair & Overhaul Qualified Inspector performing Magnetic Particle Inspection (MPI) on the PW4000 engine LPT shaft Robotized plasma spray process Measuring PW4000 engine HPC rub strip I.D by Coordinate Measuring Machine (CMM) Shot peening of PW4000 fan blade airfoil surface with 4 axis programmable auto shot peen machine
6 Avionics & Electronics Korean Air s commitment to excellence is demonstrated in our avionics shop. The 6,086 square meter, avionics shop specializes in function test, repair & overhaul of aeronautical radio, cockpit instruments, electrical and electronic devices repair & modification with sophisticated equipment. Focusing on continuous improvement, talented and highly skilled technicians are doing their utmost to have the most cost effective operation in the industry. IRIS Automatic Test Equipment Providing our customers with the highest quality parts at the lowest prices in the industry Our capabilities Navigation / Communication Flight Data Recording Cockpit Display Inspection of weather radar Full performance inspection of display unit Facilities ATEC6007/-4000/-5000/-9000 VXI Test Stand RFT-1000 IRIS-2000 FMS, GCU System Test Station ATEC 6007 for avionics components
7 Accessories Our capabilities Fuel Metering Units (FMU) Landing Gear Actuators Pneumatic Starters Engine Driven Pumps Integrated Drive Generator (IDG) Facilities 700 HP Compressor for Pneumatic & Hydraulic System Fuel Major Accessory Test Stand Integrated Drive Generator (IDG) Test Stand Pneumatic Test Stand, Pneumatic Valve Test Stand Pneumatic Heat Exchanger Component final assembly by highly skilled technicians Korean Air provides repair and overhaul services for pneumatic, hydraulic, fuel, and oil system components in the 6,300 square meter accessory shop. Along with other services, our customers are getting comprehensive care service in one stop. PW4000 series engine Fuel Metering Unit (FMU) test Power Generation System (PGS) specialists provide high quality repair and overhaul for Integrated Drive Generator (IDG)
8 Composite Material Management & Supply B Wing Tip Extension (WTX) lay-up B777 Flap Support Fairing (FSF) bonding part curing process with huge autoclave Korean Air maintains a 70,000 item stock inventory to facilitate comprehensive maintenance support by utilizing a computerized supply system encompassing inventory control, purchasing, storage, and management. This is linked to our automated warehouse system equipped with automatic stacker cranes and automated issuing and returning systems. Utilizing rigid control of the storage environment, we maintain the quality of these high value items. Optimum Time, Quantity, and Quality Improved Material Support Efficiency Auto robot trims B737 Flap Support Fairing (FSF) bonding part Automated Storage & Retrieval System
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