HEAVY OIL PRODUCTION ENHANCEMENT UNCONVENTIONAL HEAVY OIL PRODUCTION OPTIMIZATION

Similar documents
FULL SERVICE MAXIMUM PRODUCTION

ConcentraFlo. Pipeline chemistry solutions and services

ConcentraFlo. Pipeline chemistry solutions and services

Paraffin and Asphaltene in the Oil and Gas Industry: Physical Characteristics, Causes of Problems and Possible Solutions

Taking Energy Further

Expand Your Field of Vision

Water Technologies & Solutions Water Technologies & Solutions. water treatment solutions for unconventional fuels

PROVEN CHEMISTRIES WITH MEASURABLE RESULTS

Versalis e oil & gas production

White Paper. Impact of Opportunity Crudes on Fouling in Preheat, distillation, and furnace systems

Addressing the Challenges Associated with Canadian Crudes

Kuwait EPF. Early Production Facilities MARCOM-AGC

Onshore Oilfield Services WATER TECHNOLOGIES

Control your cleanup Uniformly remove OBM filter cake to optimize well productivity

Online Data to Decisions and Value

AFPM 2018 Operations & Process Technology Summit

Resilient Water Solutions

OIL TECHNOLOGY PORTFOLIO

Down Hole Flow Assurance

Heavy Oil and Bitumen Analytical. Understanding Their Capabilities

Filtration Applications for the Power Generation Industy

SMART RDF Reservoir drill-in fluid family

What New Brunswick Needs to Safely Manage Wastewaters from Oil & Natural Gas Development: Smarter Regulations and Better Communication

WATER-BASED ENHANCED OIL RECOVERY(EOR)

Ralph Navarrete and George Duggan, Baker Hughes Inc., USA,

Filtration Applications for the Power Generation Industy

Starting Out in the Oil Industry

A Holistic Approach to Produced Water Management. Case Study. Jacqueline Geddes-Smith / 19 th June

Compatibility of Scale Inhibitors and Biocides with Fracturing Fluids. Christy C. Wentworth, Ph.D.

GROUSE GROUSE IN SITU OIL SANDS PROJECT. Proposed Development Plan. Plain Language Project Summary

Reducing FCC Turnaround Costs Focus on Speed & Safety. Brent Dell Sr. Technical Engineer

Reducing FCC Turnaround Costs Focus on Speed & Safety. Brent Dell Sr. Technical Engineer

Taravosh Jam Design & Engineering Co.

Boiler Water Treatment

An Environmentally Friendly Business

Heavy Oil Systems Experience and expertise to enhance productivity

is a paradigm shift in produced water treatment technology occurring at SAGD facilities?

Water Technologies & Solutions. managing water resources in the oil sands industry

OIL & GAS. solutions and services. tecnologiasparis.net/klmoilllc.com. Paris Technologies

SPECIALIZED WATER TREATMENT

Introduction to Product PRF-00 / PRF-01

Well Pad Automation Improves Capital Efficiency and Reduces Fiscal Risk Michael Machuca* Emerson Process Management

Crude Oil Quality Group (COQG)

Enhanced Oil Recovery : Approaches and Recovery Methods

Upgrading with a soft touch

Petrotechnical Expert Services. Multidisciplinary expertise, technology integration, and collaboration to improve operations

Crude Oil Pretreatment (Preparation of Crude Oil for Distillation): (Degassing-Dehydration & Desalting)

PERP Program Unconventional Heavy Oils New Report Alert

Tap a new oil well! FLOTTWEG DECANTERS and TRICANTERS for oil sludge treatment

SURFACE PRODUCTION OPERATIONS

Filtration Applications for the Refining & Petrochemical Industries

Electric Submersible Pumps. Reliable technology for every oilfield environment

Treatment Technologies

Possible products to use DRILLING STIMULATION FUNCTIONALITY DRILLING PRODUCTION CHEMICALS EOR

Overview Presentation

Seal-less Pump Technology. Oil and Gas. Robust design - Reliability

Chemical Precipitation and Ballasted Flocculation

Water and Energy Nexus in Industrial Plants

Clariant Oil Services SCALETREAT FES

Extraction Process Design Basis

Oil Sands Development in Canada by SAGD - Further Challenges to Improve Efficiency -

Building what matters. Midstream Solutions. Oil & Gas

Modular Oil & Gas Equipment Onshore & Offshore

TABLE OF CONTENT

Calsep :: Reservoir Fluid Modeling. Projects. EOS Model Development

Keys to Excellence in the Practice of Process Engineering. An overview by Scott D. Love, P.E. October 2016

Filtration Applications for the Refining & Petrochemical Industries

Reservoir Surveillance Fundamentals Lab Work. Compliments of Intertek Westport Houston Laboratory

Cold Lake expansion project

Advanced Production Technologies

Next Generation SAGD Produced Water Treatment Technology Development. ESAA Watertech 2012 Banff, Alberta April 12, 2012

Digital Oilfield A Template based Approach. Meyer Bengio Vice President Petroleum Engineering Schlumberger Information Solutions

Eastern Hemisphere Laboratory Capabilities

Placeholder for photo

May-Cat Oilfield Technologies. Advanced Petroleum Technology And Environmental Solutions

Shell Canada Limited. Shell s Comments for Phase 4: Oral Proceeding Related to Alberta Energy Regulator Proceeding No

Delayed Coking Process Design, Operations and Optimization. Canada Coking Conference October 22-26, 2012 Fort McMurray, Alberta

Pacific States Water, Inc. Solution for the Treatment and Recovery of Oil & Gas Produced Water

The naphtha hydrotreater

PHASETREAT demulsifiers an eco-friendly solution for the separation of crude oil from water

Seal-less Pump Technology. Oil and Gas. Robust design - Reliability

How A Vertical Tube Falling Film Evaporator Can Be Used to Deliver the Lowest Total Life Cycle Cost for Alberta Produced Water Treatment

RENEWIQ. Intelligent solutions for oilfield water reuse. nalcochampion.com

Paratene Product Technical Information Information regarding the application of Paratene product blends available for Chemical Cleaning

Available online at Energy Procedia 4 (2011) Energy Procedia 00 (2010) GHGT-10

Discusser: Melonie Myszczyszyn, CNRL Facilities Engineer, Alberta, Canada

Rethinking the way personal computers are deployed in your organization

Multiphase flow simulators for heavy oil; Innovations to be expected. Norbert Hoyer February 2009

AFTP. Technologies Applicable to Heavy Oil / Bitumen

REF PE052 Waste Water Treatment 5 In any of the 5 star hotel. The exact venue will be informed once finalized.

OIL & GAS DNV GL. The technical advisor to the global oil and gas industry SAFER, SMARTER, GREENER

Hydraulic Fracturing Is Industry Standard Practice the Best Practice? The Case for Waterless Fracking

Filtration Applications for the Gas Processing, Transmission, & LNG Industries

CHEMICAL INJECTION METHODS Pros & Cons

Introduction to Artificial Lift

Reservoir Development Plans

Brownfield Projects. Equinox Engineering

Water Fit for Use. Avoiding the Unintended Consequences of Good Intentions

Enabling Unconventional Resources

PVT SIMULATION COURSES

Transcription:

HEAVY OIL PRODUCTION ENHANCEMENT UNCONVENTIONAL HEAVY OIL PRODUCTION OPTIMIZATION

MAXIMIZE PRODUCTION FROM RESERVOIR TO REFINERY

UNLOCK POTENTIAL. OPTIMIZE HEAVY OIL PRODUCTION. Reduce costs through application of production technologies Heavy oil provides great economic opportunity. However, when the energy ratio needed to produce and upgrade a barrel of heavy oil can be as high as 40%, balancing economics throughout the project becomes challenging. Production of medium, heavy, and extraheavy crude oil requires significant investment to lift, process, and transport these highly viscous fluids at ambient temperatures. Heating vessels, heated pipelines, diluents, power lifts, and booster pumps make up just some of the technologies that help meet flow and processing challenges caused by the effects of viscosity. Schlumberger offers a single-source solution for the enhancement of even the most challenging heavy oil production applications. Our portfolio of chemicals can be used to reduce oil viscosity (for lifting, processing, and transport), maintain system operability and integrity, and improve production performance. And to ensure optimal production conditions, Schlumberger specialists can assess production systems, identify bottlenecks, and develop customized process treatment solutions.

TREATMENT STRATEGY Schlumberger executes field evaluation total system analysis (TSA) in conjunction with laboratory testing to analyze (and replicate) field conditions to determine the most effective production chemical treatment strategy for optimal process performance. Schlumberger provides the technology and expertise to ensure quality of oil produced, optimal equipment operability, and recycled water quality, as may be required to meet environmental discharge limits or SAGD steam generation operations. Our heavy oil production optimization treatment strategies draw from a wide range of production chemical solutions as utilized throughout each stage of production. These solutions are further enhanced when coupled with our proprietary ChemWatcher* integrated chemical management software in the Avocet* production operations software platform to deliver informed, real-time decisions regarding production chemical applications to drive operational efficiency, safety, and performance.

Process Steps Drilling Steam Production Injection Oil/Water Separation Water Treatment Chemicals Used Lubricants Resins Admixtures Additives (fluid loss mitigation agents, dispersants, surfactants, etc.) Corrosion inhibitors Scale inhibitors Biocides Corrosion inhibitors Scale inhibitors Hydrocarbon solvents (vapor extraction) Asphaltene precipitation inhibitors Emulsion breakers Calcium naphthenate inhibitors ph modifiers Flocculants Lime and magnesium oxide (MgO) Caustic soda Oxygen scavenger Hydrogen sulfide (H 2 S) scavenger

KEY PRODUCTS Emulsion breakers Efficient crude oil separation from produced water yields both dry oil for export and clean water for discharge and reuse, thereby maximizing crude oil value and minimizing operating costs. Reverse emulsion breakers Where undesired levels of dispersed oil and solids in produced water streams are encountered, reverse emulsion breakers may be deployed to improve efficacy of secondary separation equipment. Water clarification Water clarifiers remove remaining fine oil dispersions and other insoluble matter from produced water streams, ensuring that purity specifications are met before water injection, reuse, steam generation, or disposal. Fouling control Organic (such as asphaltenes and polymers) and inorganic (such as mineral scale) deposition in production equipment can reduce efficiency of equipment (such as heat exchangers and compressors) and may lead to production flow restrictions. Schlumberger provides specialist expertise and treatments to minimize flow assurance issues caused by fouling, minimizing nonproductive time and ensuring optimal system performance. Our EXKAL* descaling, decontamination, and decommissioning service ensures rapid remediation of fouling issues while preventative treatments including scale, corrosion and asphaltene inhibition management programs mitigate future fouling potential. Flow improvers and viscosity reducers The application of flow improvers and viscosity reducers can help reduce oil viscosity by up to 95% depending on the causes for the increased viscosity. Application of flow improvers consistently results in reduced energy lift needs and therefore reduced operational and capital expenditure, as well as increased oil production and revenue.

TYPICAL SAGD OPERATION SCHEMATIC Flow improver Diluent Reverse breaker SAGD well production Mixer First-stage separation Second-stage treater Sales specification tank Export Demulsifier Fouling control Skim tank Stop tank Water treatment Fouling control Steam generation Fouling control includes scale, corrosion inhibitors, microbiocides, etc., as required per location of injection. Emulsion Dry oil Produced water

CHEMWATCHER SOFTWARE Schlumberger ChemWatcher integrated chemical management software enables informed, realtime decisions about operational efficiency, safety, and performance. ChemWatcher software leverages our global specialist knowledge and technical expertise, continually adding value from field startup through cessation of production. It integrates with market-proven tools such as PIPESIM* steady-state multiphase flow simulator, OLGA* dynamic multiphase flow simulator, and dbrhydrate* fluid analysis software to manage the workflow related to chemical applications, injections, and production processes. In addition to real-time production performance monitoring and analysis, ChemWatcher software is enabled for SCADA and telemetry. It also works as a central repository hub, providing information exchange and analytics for all data relating to flow assurance and integrity management production and product performance inventory management and commercial performance laboratory data and trend analysis. ChemWatcher software depicts asset status and trends using a variety of visualization methods, ranging from simple traffic lights to detailed interactive reports. These facilitate real-time decisions regarding production chemical applications that help drive high-performance, efficient, and safer operations.

UNLOCK POTENTIAL OPTIMIZE PRODUCTION Complete service offering to maintain and restore full production Schlumberger production technology specialists deliver targeted, integrated strategies that help to decisively remediate production challenges, enabling customers to restore and improve flow performance and revenue while avoiding costly repairs and shutdowns. Firmly established at the forefront of technology, Schlumberger has a full service offering that integrates pioneering chemical and process solutions, equipment, and software with unrivalled technical expertise. Working with the world s largest oilfield services provider, our customers benefit from a truly unique combination of outstanding technological capabilities and improve their understanding of how to successfully address production challenges in an increasingly competitive marketplace. The company's global footprint and extensive suite of technologies helps customers to maximize production more reliably, safely, and efficiently regardless of system complexities or geography.

GLOBAL PRESENCE. OUTSTANDING CAPABILITY. With established technology groups led by industry-recognized discipline leaders, Schlumberger ensures correct assessment of applications, selection of effective and fit-for-purpose products, and assured success in individual applications through accurate measurements. Results analysis drives development to ensure continuous improvement. Our procedures, in combination with ChemWatcher software, form the foundation of this process, ensuring that tailored solutions are managed, accurately monitored, and delivered. Locations Technology centers are located in Houston; St. Louis, Missouri, USA; Aberdeen; Stavanger; and Dubai. Technical service centers are located in Nisku, Alberta, Canada; Broussard, Louisiana, USA; Bogota, Colombia; Rio de Janeiro; Bergen, Norway; Volski, Russia; and Kuala Lumpur. These centers are supplemented by local facilities.

Global workforce Scale and footprint Mergers and acquisitions track record Executional capability

Case Study TOTAL SYSTEMS ANALYSIS ENHANCES HEAVY OIL PRODUCTION OPERATION Evaluation of production chemistry requirements improves oil quality and process uptime CHALLENGE Schlumberger was tasked with conducting a TSA of a production facility in Canada in order to optimize production activity. Field consisted of >100 progressive cavity pumped (PCP) wells with sand in flow of API 10 14. Large treater units offered high residence time and operated at a high temperature of 130 degc [266 degf]. Sand removal was affected by hot water jetting twice daily and hydrocarbon soaking of deposited solids to mobilize hydrocarbon deposits. Produced water was used to enhance oil recovery. RESULTS Using high temperatures in treater units led to soluble water condensing out of produced oil in the sales tanks as distilled water. This water would tie up throughout the entire system and register in sales oil, preventing offload. A resolution was attained by restricting communication between sales tanks (one hot, one cold) while treating with a batch demulsifier (EB-8088). A scale inhibitor (SI-4330) was used to mitigate increased scaling potentials in system heaters and vessels as a result of high process temperatures. Produced water was treated with a corrosion inhibitor (KI-3482) to minimize process corrosion potential. SOLUTION Schlumberger undertook a field TSA in combination with laboratory evaluation of selected treatment chemistries prior to field trial deployment and optimization.

UNLOCK POTENTIAL OPTIMIZE PRODUCTION slb.com/pt *Mark of Schlumberger or a Schlumberger company Copyright 2017 Schlumberger. All rights reserved. 16-MI-231994