Green PE Business. Augusto Morita Open Innovation

Similar documents
Sugarcane Polyolefins Adding value through the use of I m green Polyethylene. May 2014

Green Polyethylene. Antonio Morschbacker Manager Green Polymers Fulbright Commission August 2009

Sugarcane Polyolefins Adding value through the use of I m greentm polyethylene. Fullplast Julio, 2013

Braskem Green Plastics The HR Challenge Case Study

Braskem Green Plastics The Marketing Challenge Case Study

Produtos químicos renováveis sob a visão da química verde. Roberto Werneck, Outubro 2017

I M GREEN TM POLYETHYLENE INNOVATION AND DIFFERENTIATION FOR YOUR PRODUCT

I M GREEN TM POLYETHYLENE INNOVATION AND DIFFERENTIATION FOR YOUR PRODUCT

I m green tm Polyethylene Innovation and differentiation for your product

Braskem: New ways to look at the world

I M GREEN TM POLYETHYLENE INNOVATION AND DIFFERENTIATION FOR YOUR PRODUCT

Workshop Biorefineries 2010 Recent Advances and New Challenges. Biorefineries: Factors for technology selection

RENEWABLE RAW MATERIAL

I m Green PE Life Cycle Assessment

Latin America Petrochemical Summit 2017

Featuring 100 % renewable cartons

Biobased and Biodegradable Bioplastics: Mirel for Compost Bags and Film Applications

I m green PE Life Cycle Assessment

Embrapa Labex Korea. Biorefinery of the future. Marcos de Oliveira

Head of Technical Rubber Products LANXESS

Livia Tizzo, Process Control and Automation Engineer, Braskem. Case Study

Bioplastics Challenges and Facts

How Bioenergy Policy can facilitate increased sustainable energy and food access and the role of BNDES in its domestic and international development

Product Sustainability

The Brazilian Biofuels Experience. Flavio Castelar Executive Director APLA Brasil. GBEP Bioenergy Week Mozambique

Petrochemical Overview & Opportunities for PIB in the lubricants.

HOW BRAZIL'S SUGAR INDUSTRY BENEFITED FROM LIBERALIZATION

100% Biobased PET: A Sustainable Approach to Fiber, Film, and Bottles.

SUGARCANE ETHANOL: PRODUCING SUSTAINABLE FOOD AND FUEL

Bioplastics. Peter Sommer-Larsen, Danish Technological Institute, Plastics Technology,

Guided Tour: Implementing the Forest Biorefinery at a Pulp and Paper Mill

MODEL BIOREFINERY. The Biorefinery of the Present

SUCCESS FOR BIOPLASTICS IN THE MARKET KOEN BASTIAENS, NATUREWORKS BUSINESS LEADER FILMS, NA WESTERN PLASTICS ASSOCIATION JUNE 23, 2016

Sustainable Plastic Packaging: Renew and Recycle

Lapol Disposable Food Service Packaging From the Earth Back to Earth SEPTEMBER

Life Cycle Management of Bioplastics for a Sustainable Future in Thailand: Sa-med Island Model

Environmental Technical Brief: HDPE

Applied Bioethanol Technology in Brazil

Latest applications and the future of bioplastic in Southeast Asia

Public Policies for Science, Technology and Innovation in Brazil

WHAT IS THE BEST USE OF SUGAR CROPS? ENVIRONMENTAL ASSESSMENT OF TWO APPLICATIONS: BIOFUELS VS. BIOPRODUCTS

Compostability Standards & Testing

What is the right pathway to be sustainable? Case of biofuels and bioproducts in Europe

Biobased Performance Materials. Cornelis Mijnders

Jose A. Marengo, Jean Ometto, Carlos A. Nobre

Challenges and opportunities for chemical Bio-based products. FEDIOL 2015 General Assembly Conference 19 June 2015

>>> The Campo Limpo System adapts itself to new needs of the industry and agriculture

BRAZILIAN SEED MARKET NEWS. By MNAGRO

José Goldemberg University of São Paulo São Paulo, Brazil. Julho 27, 2009

Mirel - PHA The Story Continues 18 September 2012 Stan Haftka

A Prospective Analysis of US-Brazil Biofuel Policies

Tom Wright Sustainable Bizness Practices

Printing and Writing Papers Life- Cycle Assessment Frequently Asked Questions

Bio-Flex for home compostable fi lms

Introduction to Biopolymers and Bioplastics

The impacts of bio-plastics on South Africa s waste and secondary resources economy. Dr Linda Godfrey Plastics SA Seminar 2 June 2015

Florida Water Availability and Water Needs In 2020, Chuck Aller Florida Department of Agriculture and Consumer Services February 28, 2008

Newport Beach, CA June 22, 2016

Brazilian experience with biofuels. Department of Sugar Cane and Agroenergy

The Latin American Plastics Industry Market Composition & Capital Spending Survey. Presented by: TECNOLOGÍA DEL PLÁSTICO

Food, Fuel and Forests A Seminar on Climate Change, Agriculture and Trade. Sustainability Considerations for Ethanol. Andre M.

Brazil Ag Market Fundamentals. September 2014

Ingeo Resin. Naturally Advanced Materials. Product Guide

Let s make our Planet Clean & Green for the Next Generation!!!

Synthetic Petroleum-Based Polymers

Life Cycle Assessment (LCA) of Bio-Plastics. Yannick Bernard

Sustainable Succinic Acid

Mainstreaming natural capital in business in Brazil. Good practices from Natura

Global Polypropylene & Polyethylene Demand Outlook February 1, 2018

LCA Informing Packaging Design a case study of COMPASS

Polypropylene for Automotive and Compounding. Driving New Levels of Performance and Innovation

Think Sustainable... BIO-FED Branch of AKRO-PLASTIC GmbH

Creating a Market for Ethanol - Challenges Faced in the Brazilian Experience

ANNUAL RESULTS 2013/14 (April 1st, 2013 / March 31st, 2014)

Second World Conference on POM and 15th Annual POM Conference. Cancun, Mexico, April 30 - May 3, 2004.

HUGO BETHLEM Executive Vice President

PLA bioplastics for a brighter future. Biobased Compostable Innovative

Performance & Sustainability

Sustainability of sugar cane bioethanol: Energy balance and GHG

Life Cycle Assessment of Biomass-Derived Resin for Sustainable Chemical Industry

82 SPECIAL ISSUE NOV 2007/FEB 2009 PESQUISA FAPESP

THE COMPANY. Property of Ecobags s.r.l. - Copy is forbidden without prior written consent of Ecobags s.r.l.

Property of Ecobags s.r.l. - Copy is forbidden without prior written consent of Ecobags s.r.l.

RAW MATERIALS IN POLYMER TECHNOLOGY

nuplas BRINGING PLA TO MARKET

Renewable Chemistry An Opportunity for Brazilian Biomass Dr. Sílvio Vaz Jr.

PBAT and PBS Biodegradable Plastics

"BIOPLASTICS for food packaging: better biobased or biodegradable?

Figure 1. Braskem s 200k ton/year green ethylene plant at the Triunfo Petrochemical Complex, Brazil.

Biodegradable & Bio-based Plastics Market Introduction & Framwork

Design for environment applied to rice production

High Melt Strength Polypropylene

PERP/PERP ABSTRACTS Ethanol

Summary of Feasibility Study for the Establishment of Plastic and Flexible Packaging

RECYCLING AS A SUSTAINABILITY PRACTICE IN THE NORTH AMERICAN VINYL INDUSTRY Richard Krock, The Vinyl Institute, Stephen Tarnell, Tarnell Company, LLC

October 20th, The Sustainability Agenda of the Brazilian Sugarcane Industry

2/15/2016 PAPERFOAM: REDUCING YOUR CARBON FOOTPRINT FOR PACKAGING

Contents. Definition Structure Manufacturing Proses Applications Properties Recycling

This will integrate into a finished product following types of waste:

Turkish Polyethylene (PE) Industry Follow Up Report 2017 PREFACE

Transcription:

Green PE Business Augusto Morita Open Innovation

Product chain based on fossil source Source: US DOE Top Value Added Chemicals from Biomass Volume I - 2004

Possible product chain based on renewable source Detalhe do blocos fundamentais Source: US DOE Top Value Added Chemicals from Biomass Volume I - 2004 PEP Advanced Biorefinaries 2005 Patrick R. Gruber, Michael Kamm, Biorefineries Industrial Processes and Products, Vol 1, cap 1

Many companies are working to develop products based on renewable sources Source: Biopolymers Identifying and Capturing the Value, Alexander Schwartz, 4th European Bioplastics Conference, 2009

Chemicals from ethanol mapped routes (Proálcool program) Source: Quimica Verde no Brasil, 2010-2030, CGEE

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

From a Brazilian company in 2002, today Braskem is the leader thermoplastic resins producer in Americas and # 8 globally Become a leader in thermoplastic resins in Latin America The leader in thermoplastic resins in the Americas 2002 2005 2006 2007 2008 2009 2010

with production capacity spread across 31 industrial sites from North to South Industrial sites CAPACITY (kt/p.a.) 6.460 510 PVC 2.915 PP 3.035 PE Bahia 1 Naphtha Cracker 4 PE 1 PP 1 PVC 1 Chlorine Soda Alagoas 1 PVC 1 Chlorine Soda São Paulo 1 Naphtha Cracker 2 PP 3 PE Rio de Janeiro 1 Gas Cracker 1 PP 1 PE Rio Grande do Sul 1 Naphta Cracker 5 PE 2 PP 1 Green Ethylene United States of America 3 PP Fonte: Braskem

Economic and Financial Performance 2009* GROSS REVENUES R$ 28.2 billion NET INCOME R$ 21.8 billion EBITDA R$ 3.1 billion EXPORTS USD 2.5 billion Source: Braskem *Includes Quattor and Sunoco

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Vision 2020 To be the world leader in sustainable chemistry, innovating to serve people better 12

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Braskem Green Polyethylene Startup Sept 24, 2010 Volume 200kton/year Investment US$ 290 MM Braskem is the leading global supplier of biopolymers 14

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Main Clients Strong relationship with leading global companies

PE Products in the Media Estrela Banco Imobiliário June, 2008 Sustainable Banco Imobiliário Limited edition produce with green plastics pieces Sold in Walmart Brazil Press conference Action with community in the most famous park in São Paulo Advertisement in the Earth day

PE Products in the Media Natura June, 2010 Exclusive interview to Exame, one of the most important business magazine in Brazil Corporate advertisement in magazines and newspaper

PE Products in the Media J&J October, 2009 Exclusive interview to Isto É Dinheiro magazine, in the section Companies for the Environment Press release distributed worldwide First in its segment to use green PE

PE Products in the Media P&G August, 2010 Press release distributed worldwide from Cincinnati, US (P&G headquarter) Press event with Gisele Bundchen, who is the Pantene Brazil spokesperson Press conference Corporate advertisement in magazines and newspaper Live broadcast with Facebook: http://www.facebook.com/ca belodegisele

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Green HDPE portfolio - Families and main applications Family of Blow Molding grades Small volumes: rigid packaging (bottles) for cosmetic, household products and also beverage Large volumes: fuel tanks Family of Injection Molding grades Caps and Closures Housewares Toys Family of Film grades Shopping bags Blend with LDPE and LLDPE (Green or Petro)

Green LLDPE portfolio - Families and main applications Family of Film grades Hexene and Butene LLDPE Melt flow index from 1 to 3 Wide range of additive package Heavy duty bags and Valvulated bags Stretch Film (Cast and Blow) Automatic Packaging (FFS) Flexible packaging in general

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Green Polyethylene An alternative to traditional PE Traditional Sustainable Oil Polyethylene Gas Ethanol

Green Polyethylene An alternative to traditional PE Sustainable Green Polyethylene Ethanol Corn Sugar Beet Sugar Cane

Sugar Cane No impact in the global food / energy equation Amazonia Brazil has 22% of arable area in the world Sugar Cane in Brazil is cultivated mainly in the Southeast, 2,000 Km far from the Amazon Forest Corn 14 MM ha Soybean 22 MM ha Current ethanol + sugar 8 MM ha Sugar Cane Ethanol occupies only 1% of Brazilian arable area Pasture/ Cattle 220 MM ha Savannah 7 MM ha

Sugar Cane and Brazil History of more than 30 years Sucrose supply (ATR) in Brazil (in 000 ton) 79,36 mm ton in 08/09 = 25 billion liters of Ethanol per year 80000 Productivity: +2,6% a.a. 40000 7,3 mm ton in 75/76 1975 1992 2008 Pro-Álcool (1975 1989) created the ethanol fuel chain and supported R&D (production, logistic, varieties) Sucrose supply increased 10 times in the last 28 years Flex-fuel Technology + 45 % of actual Brazilian light vehicle fleet and 90% of 2009 sales (huge market and growing fast)

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Green Polyethylene from Sugar Cane Environmental positive impact COLLABORATES TO REDUCES GREENHOUSE EFFECT AND GLOBAL WARMING 1 kg of Green PE produced 2 2.5 KG CO 2 Captured* * From cradle (sugar cane) to Braskem gate (polymerization) Preliminary Ecoeficiency Analysis Fundação Espaço Eco 2007/2008

Green Polyethylene Cycle FROM CRADLE TO CRADLE Sugarcane The sugarcane crop metabolizes the CO 2 to produce sucrose Ethanol CH3-CH2OH At the distillery, the sugar juice is fermented and distillated to produce ethanol Ethylene CH2=CH2 Through the dehydration, the ethanol is transformed in ethylene Very Favorable Ecoprofile* Captures and Fixes 2,5 t CO 2 /t PE Recycling The green polyethylene is 100% recyclable (Mechanical / Incineration) * Preliminary Ecoeficiency Analysis (From cradle to Braskem gate) Fundação Espaço Eco 2007/2008 Carbon capture The green polyethylene is transformed in final products in the same unities already existents Green PE [CH2=CH2] The ethylene is polymerized in polyethylene production unities (3 t PE/ha)

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Braskem green Polyethylene Unique product characteristics Oil Fully identical characteristics Sugar Cane Green PE can be recycled in the same stream already established for the petrochemical PE Green PE regrind can also be incorporated in the converter s production systems Petrochemical Polyethylene Green Polyethylene

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

To substantiate the Environmental Claims related to the Green PE use, Braskem defined a Program focus on Biobased Content and LCA Sustainable Choice Phase 1 Verification > x% biobased verified by ASTM D6866 Immediate! Verifier: Beta Analytic, ASTM D6866 Frequency: every production lot Results: routine test to demonstrate a controllable and substantive process (% of renewable carbon) > x% biobased certified by Vinçotte Phase 2 Renewable Source Certification Potential Certifier: Vinçotte Frequency: as required by the Certifier Results: 3rd party certification of the Green PE production management system (Braskem boundaries) Phase 3 LCA Certification Potential Certifier: SCS Frequency: as required by the Certifier Resultados: 3rd party certification of the Green PE Life Cycle (from cradle to Braskem gate) Leading Attribute: Renewable Source Leading Attribute: LCA

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Braskem green Polyethylene CODE OF CONDUCT Important alignment with Ethanol Suppliers Commitment to Brazilian Laws Land Use Agro - Environment Social Environmental zoning Agro-environmental Protocol Code of Conduct to Ethanol Suppliers The Code of Conduct is fully aligned with the Brazilian laws and regulations and with the principles of sustainable development In order to guarantee an international alignment with government and NGOs, Braskem requested a 3rd party validation

The green chemical projects rise Braskem as the largest industrial ethanol buyer, behind only from the top ethanol fuel distributors Brazilian Ethanol purchaser (thousand m³/year) 24,25% 18,52% 17,88% 3,67% 3,07% 2,01% 1,94% 1,93% 1,87% 1,74% 1,13% 1,09% 0,91% 0,87% Gold Petro Euro Tux Florida Rodo nova petro ETBE production: approx. 200.000 m3/year Green Ethylene: approx. 500.000 m3/year

Agenda HIGHLIGHTS VISION 2020 Sustainable Development: From a Project into a running Business Unit Plant Main Clients Products & Applications Sustainable Development extended to the whole supply chain Biobased Favorable LCA Recyclable Substantiation Program Code of Conduct Next Steps Moving beyond with new plant and products

Next Steps New Green PE Plants New product: Green Polypropylene First green PP Lab scale production and Biobased Verification Ongoing research to develop competitive go to market strategy Medium term commercialization

Green PE Business Augusto Morita Open Innovation augusto.morita@braskem.com.br