MF M/C Cell MF400C/U Cell (120ATC+40APC) MF500C/U Cell (120ATC+28APC)
MF Cell The Cell is designed for applying in mixed production and flexibility. The highest appreciate on 2nd/3rd shift unmanned operation. It is equipped with dual magazine, maximum 120 position tools are available. The pallet storage tower, which is capable of storing 40 pallets (MF400) and 28 pallets (MF500) in a small foot print. The host cell controller applies for job management and loader motions in machine side. It applies to FANUC 0iMF and SIEMENS 828D NC systems for multi face; FANUC 31iB5, HEIDENHAIN TNC640, and SIEMENS 840D NC systems for five axes simultaneously. 1
MF400U / C + 120 position tool magazine + 40 pallet storage + pallet loader MF500U / C + 120 position tool magazine + 28 pallet storage + pallet loader 2
Spindle specification SC-4.1 GC-4.0R MC-4.1R MC-4.0R FANUC = HEIDENHAIN = SIEMENS = SPINDLE SC-4.1 GC-4.0R MC-4.1R MC-4.0R Max. spindle speed (min -1 ) 12,000 15,000 15,000 20,000 Spindle transmission Coupling Spindle diameter (mm) Ø70 Ø80 Ø70 Bearing lubrication Grease packed Re-grease Bearing arrangement << >> << >> < > = FANUC Spindle base speed 1,350 1,500 1,400 1,400 1,500 Spindle power output kw (S3-25%) 15 15 26 26 15 Spindle torque output Nm (S3-25%) 106 96 177 177 125 HEIDENHAIN Spindle base speed 1,500 1,500 2,000 2,000 - Spindle power output kw (S6-25%) 17 17 27.7 27.7 - Spindle torque output Nm (S6-25%) 108 108 132 132 - SIEMENS Spindle base speed 1,500 1,500 2,000 2,000 - Spindle power output kw (S6-25%) 13.3 13.3 27.7 27.7 - Spindle torque output Nm (S6-25%) 85 85 132 132 - CTS Available X O O O O 40 Taper MF400C MF400U MF500C MF500U Note: The specification for MF Cell series 12C+oil chiller 3
ATC system ATC auto door CTC time * 5 sec (FANUC) 5 sec (HEIDENHAIN) 5.2 sec (SIEMENS) Note: *At 60Hz. 4
Features 1 Dual magazine 60*2=120 2 Pallet clamping system 3 Pallet loader 4 Pallet storage tower: (Max. load capacity 5,000 kg) 1. Great storage in limit space 2. RFID recognizing system 5 QUASER Cell controller & software 6 Machine NC system 7 Loading / unloading station 1 One or Two towers are available 1 2 3 5
2 3 7 4 6 5 7 6
Features QUASER Cell controller Machine NC system QUASER FANUC SIEMENS SIEMENS HEIDENHAIN mill i 31iB5 828D 840D TNC640 7
APC_HELP - The system servo status and troubleshooting display. Job management - Working schedule management. Pallet status - Pallet storage coordinate setting. Pallet ID chip - Edit operation. Pallet_table - Pallet location program and work schedule display. Pallet location information - Working schedule setting. 8
APC utility Diagnostic map APC task management System parameter Input diagnostic Message 9
Easy operation a RFID recognizing system b Swivel type operation panel c Easy access to maintain machine d Tool loading on magazine side e Loading / unloading on station a b c d e 10
Coolant system f Wash gun g Wash down: 3 bar h Nozzle coolant: 3 bar Through spindle coolant: 20 bar i Coolant tank: 300 Liter f g h i 11
Application sample 12
Technical Data Available NC: (F) FANUC 0iMD & 31iB5 (S) SIEMENS 828D & 840D (T) HEIDENHAIN TNC640 Technical Data MF400C Cell MF400U Cell Spindle code 12C 15C 20C (2) Work range Table size (mm) 265 Travel X / Y / Z (mm) 680 / 610 / 510 A / C (degree) +30 ~ -120 / 360 (Continuous) Max. swing (mm) Ø300 Table surface to spindle nose (mm) -20 ~ 490 Spindle nose to tilting center at 90 20 ~ 530 Max. work piece size (mm) Ø300 x 300 Table load capacity (kg) 100 (11 kg-m) Feed drive Feed force X / Y / Z (N) 5,760 / 5,760 / 10,472 (F) 6,283 / 6,283 / 15,708 (S) 6,283 / 6,283 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 6,283 / 6,283 / 11,519 (F) 6,283 / 6,283 / 15,708 (S) 6,283 / 6,283 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 6,283 / 6,283 / 11,519 (F) 6,283 / 6,283 / 11,519 (F) Rapid movement X / Y / Z (m/min) 36 / 36 / 24 A / C (min -1 ) A=25 / C=25 Acceleration X / Y / Z (m/s 2 ) 3 / 3 / 2 (F ; T ) 3 / 2 / 2 (S) Accuracy Positioning / Repeatability ISO 230-2 0.008 / 0.004 JIS 6338 (300 mm) 0.003 / 0.002 VDI3441 0.008 / 0.004 Main spindle Spindle taper BBT40 Max. spindle speed 12,000 15,000 20,000 Tool changer Tool selection Fixed magazine, pot Random Magazine positions 120 (std.) Max. tool diameter (mm) 76.2 w/o adjacent tool (mm) 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 CTC time ISO 10791-9 (sec.) (1) 5 (F) 5.2 (S) 5 (T) Pallet changer (For Cell only) Number of pallet 40 Pallet storage type / Pallet selection Tower / Fixed position Pallet from storage area to standby area (sec.) (1) 21 Pallet change time (sec.) (1) 51 Coolant system Coolant tank capacity (Liter) 300 Pump capacity (1) - Nozzle coolant - Through spindle coolant - Wash down 75L / min., 3 bar 25L / min, 20 bar 75L / min., 3 bar Machine size Height (mm) 3,200 Floor space W x D 120ATC+40APC 6,100 x 4,655 Weight (kg) 20,000 Connections Main power 220V / 60Hz or 400V / 50Hz Power consumption (KVA) 36 (F) 34 (S) 39 (F) 40 (T) 45 (F) 41 (S) 46 (F) 44 (T) 44 (F) 45 (F) Note: (1) At 60Hz (2) Only for FANUC control. - Machine specification might be different from the catalogue if there is any specification update. 13
Available NC: (F) FANUC 0iMD & 31iB5 (S) SIEMENS 828D & 840D (T) HEIDENHAIN TNC640 Technical Data MF500C Cell MF500U Cell Spindle code 12C 15C 20C (2) Work range Table size (mm) 350 Travel X / Y / Z (mm) 550 / 630 / 610 A / C (degree) +30 ~ -120 / 360 (Continuous) Max. swing (mm) Ø400 Table surface to spindle nose (mm) -51 ~ 559 Spindle nose to tilting center at 90-25 ~ 585 Max. work piece size (mm) Ø400 x 300 Table load capacity (kg) 200 (19 kg-m) Feed drive Feed force X / Y / Z (N) 5,760 / 10,472 / 10,472 (F) 6,283 / 14,137 / 15,708 (S) 6,283 / 11,519 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 6,283 / 6,283 / 11,519 (F) 6,283 / 14,137 / 15,708 (S) 6,283 / 11,519 / 11,519 (F) 9,267 / 11,310 / 16,965 (T) 6,283 / 6,283 / 11,519 (F) 6,283 / 11,519 / 11,519 (F) Rapid movement X / Y / Z (m/min) 36 / 36 / 24 A / C (min -1 ) A=11.1 / C=16.6 Acceleration X / Y / Z (m/s 2 ) 3 / 3 / 2 Accuracy Positioning / Repeatability ISO 230-2 0.008 / 0.004 JIS 6338 (300 mm) 0.003 / 0.002 VDI3441 0.008 / 0.004 Main spindle Spindle taper BBT40 Max. spindle speed 12,000 15,000 20,000 Tool changer Tool selection Fixed magazine, pot Random Magazine positions 120 (std.) Max. tool diameter (mm) 76.2 w/o adjacent tool (mm) 125 Max. tool length (mm) 280 Max. tool weight (kg) 7 CTC time ISO 10791-9 (sec.) (1) 5 (F) 5.2 (S) 5 (T) Pallet changer (For Cell only) Number of pallet 40 Pallet storage type / Pallet selection Tower / Fixed position Pallet from storage area to standby area (sec.) (1) 21 Pallet change time (sec.) (1) 51 Coolant system Coolant tank capacity (Liter) 300 Pump capacity (1) - Nozzle coolant - Through spindle coolant - Wash down 75L / min., 3 bar 25L / min, 20 bar 75L / min., 3 bar Machine size Height (mm) 3,200 Floor space W x D 120ATC+28APC 6,100 x 4,655 Weight (kg) 20,500 Connections Main power 220V / 60Hz or 400V / 50Hz Power consumption (KVA) 37 (F) 36 (S) 41 (F) 41 (T) 45 (F) 43 (S) 47 (F) 46 (T) 45 (F) 46 (F) Note: (1) At 60Hz (2) Only for FANUC control. - Machine specification might be different from the catalogue if there is any specification update. 14
Standard / Option accessories = Standard = Option = N/A Black=MF400C / MF500C Blue=MF400U / MF500U Standard / Option accessories MF400C Cell MF400U Cell MF500C Cell MF500U Cell Spindle code 12C 15C 20C 12C 15C 20C SIEMENS 828D (5 Faces) / / / / QUASER mill i (5 Faces) / / / / / / FANUC 31iB5 (5 AXES) / / / / / / SIEMENS 840D (5 AXES) / / / HEIDENHAIN TNC640 (5 AXES) / / / Oil chiller 12,000 min -1 SC-4.1 coupling spindle / / 15,000 min -1 GC-4.0R or MC-4.1R coupling spindle / / 20,000 min -1 coupling spindle / / Dual magazine,120 position tool magazine Pull stud for BT tooling system Balance tooling for spindle warm up ATC auto door Cell +Pallet tower (w 40 pallets) Dual Pallet tower (w 80 pallets) Cell +Pallet tower (w 28 pallets) Dual Pallet tower (w 56 pallets) RFID tag Reference rod (for thermal comp with probe) Work probe Thermal compensation Tool length / breakage measurement (laser) X / Y / Z linear scale & C rotary encoder Rotary encoder on A axis Transformer Heat exchanger Coolant through spindle 20bar * * Coolant through spindle 50bar Coolant wash gun Coolant wash down External chip conveyor Internal chip augers Cutter air blast Oil-mist collector Documentation** Work light Machine status light CE & EMC*** & GB Note: * Only for FANUC control. ** By CD-ROM version. *** Standard for EU area. - Machine specification might be different from the catalogue if there is any specification update. - The specification for MF Cell series 12C+oil chiller 15
Cutting area and interference MF400 CELL 300 W=100kg Ø300 20 Z Travel 510 491 39 305 +30 280-120 305 R279 340 340 X Travel 680 305 305 Y travel 610 MC-4.1R/MC-4.0R Spindle 373 290 157 460 51 202 68 105 MF500 CELL 300 272 Ø368 W=200kg 585 Z Travel 610 559 300 +30 280-120 330 R306 Ø400 25 26 275 275 X Travel 550 300 330 Y Travel 630 MC-4.1R/MC-4.0R Spindle 493 264 92 125 256 507 81 105 16
Machine dimensions Installation dimension MF400 Cell R598 R815 R598 556 Filtration unit or Bag Filtration(opt.) Oil chiller 5210 DOOR OPEN 620mm 1554 R513 DOOR OPEN 620mm R389 Mist collector(opt.) 140 1025 1575 3080 5210 120 5690(One pallet tower) 6100(One pallet tower) 7340(Two pallet tower) 7750(Two pallet tower) 200 3135 3200 2580 5950 4440 17
Installation dimension MF500 Cell R815 R598 R598 Filtration unit or Bag Filtration(opt.) Oil chiller 5210 DOOR OPEN 620mm R389 Mist collector (opt.) 1025 1575 3080 5210 5690(One pallet tower) 6100(One pallet tower) 7340(Two pallet tower) 7750(Two pallet tower) 200 3180 3200 556 R513 DOOR OPEN 620mm 140 120 2580 5950 4440 18
Machine dimensions Table dimension MF400 Cell 265 62 62 12H7 Ø18.796 45 Ø18.95 45 Ø19 30 M16X2.0P Ø7 Ø17 Ø22 1.524 14.026 19.106 44.106 265 25 11 M16X2.0P 20 C40 20 MF500 Cell 350 85 85 14H7 85 350 85 10 23 23 Pull stud and applicable tools BT40 ISO (7388-B) DIN (69872-A) B tool median point(a/2) W tool weight MOMENT=W*B( 10.29N-m) Ø7 Ø17 Ø22.5 11.15 1.75 28.1 16.4 44.5 26 M16X2.0P Ø7 Ø17 Ø23 20 15 54 A (Pleaser ref. page 13-14) Ø125 C B Tool weight = W 19
We build machines in a hybrid way - Very classic craftsmanship combined with most advanced modern equipments in a clean environment... QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 26822045 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16, CH- 9443 Widnau Switzerland Tel: +41 71 722 43 43 Mobile phone: +41798229028 E-mail: qe@qmt.com.tw KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC. Address: 3049 Southcross Boulevard,Rock Hill, SC, 29730, UNITED STATES Tel: +1 803-324-7123 Fax: +1 888-459-8175 E-mail: qa@qmt.com.tw 20
QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: +886 4 26821277 Fax: +886 4 26822045 E-mail: sales@qmt.com.tw Web: www.quaser.com QUASER EUROPE TECHNIC CENTER - SWITZERLAND Address: Unterlettenstrasse 16, CH- 9443 Widnau Switzerland Tel: +41 71 722 43 43 Mobile phone: +41798229028 E-mail: qe@qmt.com.tw KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: 0512-82627139 Fax: 0512-82627138 E-mail: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC. Address: 3049 Southcross Boulevard,Rock Hill, SC, 29730, UNITED STATES Tel: +1 803-324-7123 Fax: +1 888-459-8175 E-mail: qa@qmt.com.tw 17060503 RTEL: 04-24733326 Fold here for filing! MF Cell-E-23/06/2017