The company name QUASER is based on success principles in machine tool industry- QUALITY, SERVICE. and continuous DESIGN INNOVATION.
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2 Company Profile The company name QUASER is based on success principles in machine tool industry- QUALITY, SERVICE and continuous DESIGN INNOVATION. QUASER builds long-term relations with prestigious OEM and international distributor partners. We have developed innovative machine tool technologies, a strong international supplier network, loyal sales and distribution network and global customer base. In order to maintain competitive advantage in the global machine tool industry, we commit to provide our employees continuous training, creating high standards of manufacturing productivity and efficiency. CONTENTS Company Profile Company History Global Sales Netowrk Products Research & Development QUASER Technology Assembly Technology Measurement & Calibration Testing High Performance Spindle ATC Tool Management System & Pallet Systems Cell - Automation System Operation Friendly / Coolant & Chip Management High Quality Components 01
3 QUASER TAIWAN The new factory was opened in 2007 in Dajia, Taichung City, covering 12,275 m 2. Major products are: - Vertical M / C (MV1 MV2) - Horizontal M / C (HX) - Multi Face M / C (MF) - 5 Axes M / C (UX MK5U) - Pallet M / C & System (MK603S MV154APC) - FMC (HX Cell & MF Cell ) - 5 Axes Mill-Turn M / C (MT400U) QUASER EUROPE QUASER Europe Technical Center was established in It is located in Switzerland, covering 4,000 m 2, for the purpose of providing shorter delivery time, faster technical service, parts support, operator training and machine application service for dealers and customers all of Europe. QUASER KUNSHAN QUASER Kunshan was established in 2012, located in Kunshan China, providing fast technical service, machine application demonstrations, operator training, and parts support for dealers and customers, as well as sales network in China market. QUASER AMERICA The Quaser America Machine Tools Inc. was established in This facility is located in Rock Hill, South Carolina with 9,600 ft 2. As a branch office, it provides shorter machine delivery time, faster parts support, technical service, and operator training for customers/ dealers as well as sales network in the US market. 02
4 Company History Milestones Ranked in the top axes M / C The constructed MK603U. a new factory in dajia town of taichung county ODM for in October. company "H" Quaser Machine Tools MX series machine H M / C MK60IIH. 5 axes M / C MK70U. V M / C MV154. Inc was established by was produced for Mr. Edward Shar and Mr. Samuel Shieh in May. "H" company. Pallets M / C MV154APC First generation: Model MK60II, MV204II H M / C MK60H 5 axes M / C MV204IIU. Developed and - V M / C MV-204. vertical models MK60H exceeded 100 units. produced XP horizontal models. models for "B" company. ODM for company "B" - V M / C MK-60. The factory was moved to Daya Town in Taichung County. National Outstanding Small and Medium Enterprise Award 03
5 H M / C HX axes M / C MK5U. ODM for company "M" Apply IPO process 5 axes M / C UX300. H M / C HX505. Developed and produced V M / C MV234 & MV235. for stock market VX models for "M" company. registration in April (Stock Code: 4563) H M / C HX504. Multi face M / C MF400. Quaser Kunshan was H M / C HX404 5 Axes Mill-Turn M / established officially C MT400U. in KUNSHAN, CHINA. OEM for company "W" Owned factory in Taichung Taiwan. Distribute Quaser brand in the USA market. Developed and produced HSD6 models for "W" company. FMC MF400 Cell & MF500 Cell The QUASER America Machine Tools Inc. establish in 2016 in Rock Hill, South Carolina axes M / C UX600. The QUASER Europe Technology Multi face M / C MF500. FMC HX Cell Paperless Office Center was established officially in Switzerland. Developed and produced PRO.E models for "L" H M / C HX805. Multi face M / C MF630. company. ODM / OEM for company "L" MV / MF w HALTER Robot 04
6 Global Sales Network Europe Africa Europe China Taiwan 05
7 Asia America Oceania America Market distribution 06
8 Products Automation MF400+Halter robot MF Cell (5-axes M/C FMC) HX Cell (horizontal M/C FMC) Vertical M / C MV154 MV184 MV204C MV204P MV215 MV235 Pallet M / C MV154APC MK603S MK5U 07
9 5-Axes Mill-Turn M / C Horizontal M / C HX635 5 Axes M / C HX404 UX730Dyn UX300 HX805 UX600 HX504 / 505 Multi Face & 5 Axes M / C MF400 MF500 MF630 08
10 Machinery Directive Number 1674 Tel: This Document remains the property of Safenet Ltd and will be returned to them if so requested. Safenet will review the continued compliance of the machinery on a 3 yearly cycle to check for changes in the state of the art. Research & Development EMC Certificate EC Certificate GB Certificate Safenet Limited Denford Garage, Denford, Kettering, Northants., NN14 4EQ, U.K. EC Examination Certificate This is to certify that Quaser Machine Tools, Inc. No. 3, Gong 6 th Road, Youshih Industrial Park, Dajia Township, Taichung County (437), Taiwan Has had a range of Vertical Machining Centers examined to the Machinery Directive 2006/42/EC, as amended and the Low Voltage Directive 2014/35/EU. With reference to model MV205CP Manufactured by: Quaser Machine Tools, Inc. No. 3, Gong 6 th Road, Youshih Industrial Park, Dajia Township, Taichung County (437), Taiwan 1. The technical file contains all the relevant information. 2. Having verified that the appropriate tests have been conducted The standards and transposed standards have been applied correctly The example representing series production of the item, complies with the essential health and safety requirements of the Directive 2006/42/EC, as amended The technical file contains all the information to include the following models in the certification MV204, MV205, MV214, MV215, MV234 and MV Compliance with EN :2006+A1:2009 gives compliance with the Low Voltage Directive 2014/35/EU. Certificate Number: Date: 27/06/2016 Expiry Date: 12/05/2017 Signed for Safenet Limited Peter McNicol Technical Manager Patent certificate MF630 MF400 MV184 MV205 MV234/235 09
11 QUASER devotes itself to advanced research and technology development. We adopt the latest generation of CAD software and Finite Element Analysis software for machine design. We cooperate with international partners in the fields of advanced motion control, high speed spindle technology, thermal management, and vibration damping components. MK603S UX600 MK5U HX404 HX504 HX805 10
12 Quaser Technology Thermal Control Cooling circuit Coolant through ball screw (CTB) Under 10 m repeatability on X, Y & Z Spindle cooling circuit Motor cooling circuit (for coupling spindle) Motor mounting block cooling circuit (for coupling spindle) Head stock cooling chamber Large capacity oil cooler 2 6 Belt spindle Coupling spindle Motor spindle 5 1 * * * * Depending on models, please reference machine catalog. Thermal compensation. Real time measuring & compensation. 11
13 Grease Replenished Spindle clean grease old grease old grease 5 Axes Application - CAD / CAM - NC programming - Tooling technology - Machining operation 12
14 13 Assembly Technology
15 14
16 Measurement & Calibration Static rigidity measuring Tilting and rotating axes measurement 15
17 Geometric accuracy inspection Laser & Double ball-bar inspection. Ballbar Trace (ISO ) 16
18 Testing Cutting test MV series 48 hour non-stop test 17
19 M series HX series 5 Axes series 80± ± ø30 B A ø150 80± ± ø30 B B A A B A ø C C 260 Ø B A A B C C Ø ø ø X0 X 0 Y0 Y 0 X0 X 0 Y0 Y 0 X0 X 0 Y0 Y ø190 0 X 0 Y 0 X 0 Y 0 X 0 Y X X Y Y X X Y Y X X Y Y b 0.01 b 0.01 A A B B X Y C C c 0.01 c 0.01b 0.01 b 0.01 A A D D b 0.01 b 0.01 C C X Y X Y r 0.02 r 0.02 A A f 0.01 f 0.01 C C r 0.02 r 0.02 B B b 0.01 b 0.01 A A A A e 0.01 e C0.01 c 0.01 b 0.01 A b 0.01 A B f 0.01 f 0.01 D D D b 0.01 C b 0.01 b 0.01 C C f 0.01 f 0.01 D D 102 r 0.02 A f 0.01 C A e r 0.02 B b 0.01 A f 0.01 D b 0.01 C f 0.01 D Half of ISO accuracy standard 1. Straightness of axis movement 2. Perpendicularity between movement in two axes direction ISO 500 L L L QMT 500 L L ISO 0.02 / 500 QMT / Movement of main spindle in Z-axis direction ISO QMT Y X X' Y' Z Y Y X X' X X' X X' X' Z' Y' Y' ' 4. Run-out of spindle taper hole 5. Parallelism of the extension from spindle taper to Z-axis ISO (a) 0.01 (b) 0.02 (a) (b) QMT (a) (b) 0.01 ISO / 300 QMT 0.01 / Perpendicularity between centre line of main spindle and pallet upper surface ISO / 300 QMT 0.01 / 300 Z Y Z S X X Y A B 18
20 High Performance Spindle MC-4.2 / MC-4.3R (Applicable to 5 Axes Mill-Turn M / C) - Transmission: Coupling spindle - Speed range: 12,000 min -1 / 15,000 min -1 - Lubrication: Grease packed system / Re-grease system MC-4.0R / MC-4.1R - Transmission: Coupling spindle - Speed range: 20,000 min -1 / 15,000 min -1 - Lubrication: Re-grease system Standard on all models Spindle code: GC-4.0R - Transmission: Coupling - Speed range: 15,000 min -1 - Lubrication: Re-grease system Spindle code: GB-4.1R - Transmission: Belt driving - Speed range: 9,000 min -1 12,000 min -1 - Lubrication: Re-grease system Spindle code: SC-4.1 / SC Transmission : Coupling - Speed range: 10,000 ~ 12,000min -1 / 12,000min -1 - Lubrication: Grease packed system Spindle code: GB Transmission: Belt spindle - Speed range: 8,000 min -1 - Lubrication: Grease packed system 19
21 Spindle code : MC-5.0A - Transmission: Coupling - Speed range: 10,000 min -1 - Lubrication: Oil air system Spindle code: GB-5.0R - Transmission: Gear box + Belt - Speed range: 7,500 min -1 - Lubrication: Re-grease system Spindle code GB-5.0 / GB-5.0R - Transmission: Belt driving - Speed range: 6,000 min -1 - Lubrication: Grease packed system / Re-grease system Spindle code: GB-5.1R - Transmission: Gear box + Belt - Speed range: 6,000 min -1 7,500 min -1 - Lubrication: Re-grease system Spindle code: SC Transmission: Gear box + Coupling - Speed range: 6,000 min -1 - Lubrication: Grease packed system Spindle code: RC-5.0A - Transmission: Coupling - Speed range: 10,000 min -1 - Lubrication: Oil air system 20
22 High Performance Spindle Component inspection Assembly 21
23 Balancing Spindle run-in process 22
24 ATC Tool Management System ATC test with maximum tools, max. weight & length Products Model #40 #50 MV154 / 184 / Vertical series MV214 / MV205 / MK603S / MV154APC Pallets series L: MK5U R: Axes series UX300 / 600 / Multi Face series MF400 / 500 / MF Cell HX HX ~ Horizontal series HX505 / HX HX Cell
25 & Pallet Systems APC testing with maximum load 24
26 Cell - Automation System The Cell is designed for many different applications. The flexibile FMC system enables a 2nd/3rd shift unmanned operation. The HX Cell horizontal M/C is equipped with a pallet loader and a large pallet storage and tool magazine (standard 240 position tools Max. 500). The system can be integrated with Fanuc or Siemens NC system. Hydraulic through pallet (opt.) HX504 Cell : Pallet size : 500 (mm) Travel X / Y / Z : 762 / 640 / 810 (mm) ATC capacity : 240 Pallet capacity: 8 or 14(opt.) Tool management control system Loading station HX505 Cell : Pallet size : 500 (mm) Travel X / Y / Z : 762 / 640 / 800 (mm) ATC capacity :150 Pallet capacity : 8 or 14(opt.) 25
27 This factory automation solution can be apply to a broad range of application. 5 Axes M/C Cell MF. this machine system is equipped with a dual magazine and a maximum 120 tools. The pallet storage tower is capable of storing 40 pallets (MF400) and 28 pallets (MF500) in a small foot print. It can be integrated to Fanuc 0iMD and Siemens 828D NC systems, Fanuc 31iB5 and Siemens 840D NC systems for five axes. Pallet clamping system Pallet loader MF400C/U Cell : Pallet size : 265 (mm) Travel X / Y / Z : 680 / 610 / 510 (mm) ATC capacity : 120 Pallet capacity: 40 System controller Manual operation position & Loading station MF500C/U Cell : Pallet size : 350 (mm) Travel X / Y / Z : 550 / 630 / 610 (mm) ATC capacity : 120 Pallet capacity : 28 Pallet storage tower 26
28 Operation Friendly Ergonomic operator panel. Easy to reach the work piece & spindle. Large opening operator door. 27
29 Coolant & Chip Management Nozzle coolant. Through spindle coolant. Ceiling coolant (H M / C). Wash down coolant. Wash gun. Large capacity coolant tank. Paper filtering system (opt.). Drum type chip conveyor (opt.). Chip conveyor. Chip auger Curly iron Metallic Foundry Curly Aluminum Aluminum 28
30 29 High Quality Components
31 30
32 QUASER MACHINE TOOLS, INC. Address: No. 3, Gong 6th Rd., Youshih Industrial Park, Dajia Dist, Taichung City 437, Taiwan Tel: Fax: sales@qmt.com.tw Web: QUASER Europe Technical Center AG Address: Unterlettenstrasse 16 Postfach 162 CH-9443 Widnau Switzerland Tel: Fax: Mobile phone: qe@qmt.com.tw KUNSHAN QUASER MACHINE TOOLS, INC. Address: (B) No. 287, Kangzhuang Road, Zhoushi Town, Kunshan City, Jiangsu,P.R. China Tel: Fax: qmtc@qmt.com.tw QUASER AMERICA MACHINE TOOLS INC. Address: 3049 Southcross Boulevard,Rock Hill, SC, 29730, UNITED STATES Tel: Fax: qa@qmt.com.tw TEL: QUASER-E-13/02/2017
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