Highlights of Full Scale Demonstration Projects on Cogeneration Technologies Malaysian Cogeneration Week 2004 6 7 July 2004, Sheraton Subang Hotel & Towers, Subang Jaya 8 July 2004, Puteri Pan Pacific Hotel, Johor Bahru Arul Joe Mathias Biomass and CDM Advisor 1of 2
Full Scale Demonstration Projects (FSDPs) Objective: Demonstrate the technical reliability and economic viability of proven European cogeneration technology to ASEAN end-users 33 proposals from 7 countries 24 FSDP Candidates selected Capacity: 0.3 41 MW (Total: 174 MW) Total Amount of EC support: 8.6 mill. EURO Total Investment: 209 mill. EURO 13 projects are expected to be implemented by end of 2004 2of 2
FSDP Eligibility Criteria Cogeneration Implemented in ASEAN European equipment Proven technology Biomass, coal and/or gas as fuels Compliance with national regulation Implemented before December 2004 3of 2
Proven, Clean & Efficient Biomass, Coal, Gas Cogeneration Evaluation Grid Maximum 4of 2 total score Criteria 1. Technical merits 1.1 Quality and completeness of project documentation 1.2 Heat/steam utilisation 1.3 Reliability and technical soundness 1.4 Equipment efficiency 1. Fuel supply security 2. Commercial viability 2.1 Project Internal Rate of Return (IRR) 2.2 Debt Service Coverage Ratio (Bankability) 2.3 Source of equity 2.4 Lenders commitment 2. Quality and status of contractual/security arrangements 3. Environmental/ national/ social benefits 3.1 Global impact (CO 2, CH 4, N 2 O) 3.2 Local impact (NO x, SO x, particulates, ) 3.3 National, social and community impact 4. Demonstration value/ replicability 4.1 Status of project development 4.2 Geographical spread and replicability 4.3 Fuel spread 4.4 Supplier spread 4. Technical & environmental improvement compared to baseline Maximum Score 2 2 2 2x 2x 2 100
Support to FSDP 1% of eligible equipment cost Ceiling at 400,000 Euro Support for training, monitoring and advertising Advisory services in technical and financial aspects of 2
Eligible Costs Cost for equipment relevant for cogeneration systems (can include equipment such as boiler, heat recovery steam generator, gasturbine, steam-turbine, gas-engine, including engineering, shipment, equipment assembly, function tests and equipment commissioning) The equipment must be supplied by a European Union (EU) cogeneration equipment supplier. Only new equipment is eligible for financial contribution. 6of 2
Obligations of the End-Users and Equipment Suppliers Allow public access to the cogeneration plant for the FSDP to act as a showcase in ASEAN for potential end-users and investors to select similar technology. Allow monitoring of the performance of the plant, and allow dissemination of the results of the monitoring campaign. 7of 2
Full Scale Demonstration Projects Proven, Clean & Efficient Biomass, Coal, Gas Cogeneration Thailand: 4 Cambodia: 1 Palm oil waste : 4 Rice husk : 4 Bagasse : 2 Wood waste : 3 Biogas : 3 Bio-oil : 1 Philippines: 1 Singapore: 2 Malaysia: 7 Indonesia: 2
COGEN 3 FSDPs in ASEAN (grant contracts signed as 14/06/04) CAMBODIA Angkor Kasekam Roongroeung Co. Ltd. 1. MW rice husk-fired cogeneration plant THAILAND Dan Chang Bio-Energy Co., Ltd. 41 MW sugarcane bagasse-fired cogeneration plant Karoon Farm Biogas 0.3 MW cogeneration plant using biogas produced from pig manure Phu Khieo Bio-Energy Co., Ltd. 41 MW sugarcane bagasse-fired cogeneration plant Rayong Municipality 0.6 MW landfill gas-fired cogeneration plant MALAYSIA Bumi Biopower Sdn. Bhd. 6 MW cogeneration plant using oil palm EFBs and shells as fuels Kelang Beras Co., Titi Serong Sdn. Bhd. 1. MW rice husk-fired cogeneration plant PHILIPPINES La Suerte Rice Mill 1 MW rice husk-fired cogeneration plant Kumpulan Guthrie Berhad 2 MW cogeneration plant using oil palm fibres and shells as fuels TSH Bio-Energy Sdn. Bhd. 14 MW cogeneration plant using oil palm EFB as fuel SINGAPORE Bee Joo Industries Pte. Ltd. 1 MW wood waste-fired cogeneration plant ECO Special Waste Management Pte. Ltd. 0. MW wood waste-fired cogeneration plant INDONESIA PD. Gadasera 4.2 MW rice husk-fired cogeneration plant 9of 2
Project Structure: Dan Chang Bio Energy Owner/Developer Major Shareholders Location Total Capacity Fuel Major Off-takers Major equipment O&M Incentives Financing : Dan Chang Bio-Energy Co., Ltd. : Mitr Phol Sugar Co., Ltd.; Mitr Particle Board; Others : Dan Chang, Suphanburi, Thailand : 3 MW : Bagasse, cane leaves, wood bark and rice husk : EGAT (SPP, 21 years, firm contract) Mitr Phol Sugar Co., Ltd. (steam + power) : Boilers - 2x120 tph, 68 bar, 10 0 C (Alstom) Turbine - 41 MW extraction-condensing (Alstom) Existing boilers + turbine (from sugar mill) : Internal : BOI privileges, EPPO subsidy : Project finance 10 of 2
Project : Dan Chang Bio Energy เร มจ ดเตา Boiler-11 28 ก.พ. 247 11 of 2
Project : Dan Chang Bio Energy 12 of 2
Project Structure: Phu Khieo Bio Energy Owner/Developer Major Shareholders Location Total Capacity Fuel Major Off-takers Major Equipment O&M Incentives Financing 13 of 2 : Phu Khieo Bio-Energy Co., Ltd. : United Farmers & Industry Co., Ltd.; Others : Phu Khieo, Chaiyapum, Thailand : 6 MW : Bagasse, cane leaves, wood bark and rice husk : EGAT (SPP, 21 years, firm contract) United Farmer & industry Co., Ltd. (steam + power) : Boilers - 2x120 tph, 68 bar, 10 0 C (Alstom) Turbine - 41 MW extraction-condensing (Alstom) Existing boilers + turbine (from sugar mill) : Internal : BOI privileges : Project finance
Project : Phu Khieo Bio Energy 14 of 2
Project Structure: Rayong Waste to Fertilizer & Energy Owner/Developer Location Total Capacity Fuel Major Off-takers Major Equipment O&M Financing : Rayong Municipality : Rayong, Thailand : 62 kw : Biogas : PEA (VSPP) : Gas engine (Jenbacher) : External contractor : Government funds 1 of 2
Project Structure: Rayong Waste to Fertilizer & Energy 16 of 2
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Project Structure: Rayong Waste to Fertilizer & Energy 18 of 2
Project Structure: Rayong Waste to Fertilizer & Energy 19 of 2
Project Structure: TSH Bio Energy Owner/Developer Major Shareholders Location Capacity Fuel Major Off-takers Major Equipment O&M Incentives Financing 20 of 2 : TSH Bio Energy Sdn Bhd : TSH Resources Bhd : Kunak, Sabah, Malaysia : 14 MW : EFB (Empty Fruit Bunch), mesocarp fiber and palm kernel shell : SESB (SREP, 21 years, firm contract) TSH Plantation Sdn. Bhd. (steam + power) : Boiler - 80 tph, 8 bar, 402 0 C (Babcock&Wilcox) through ENCO : Internal : Tax holidays, accelerated depreciation of CAPEX : Corporate finance
Project : TSH Bio Energy 21 of 2
Project Structure: Titi Serong Cogeneration Plant Owner/Developer Location Capacity Fuel Major Off-takers Major Equipment O&M Financing : Kelang Beras Co., Titi Serong Sdn. Bhd. : Perak, Malaysia : 1. MW : Rice husk : Internal use : Boiler - 12 tph, 2 bar, 300 0 C (Vyncke) Turbine 1. MW extraction-condensing (KKK) through Jebsen & Jessen Paddy drier (Cimbria Unigrain A/S) : Internal : Corporate finance 22 of 2
Project Structure: Guthrie Cogeneration Plant Owner/Developer Location Capacity Fuel Major Off-takers Major Equipment O&M Financing : Kumpulan Guthrie Bhd. : Kedah, Malaysia : 2 MW : Palm fibres and shells : Internal use : Boiler 2x22. tph, 20 bar, 212 0 C (Vyncke) Turbine 2x2 MW back-pressure (KKK) through Jebsen & Jessen : Internal : Corporate finance 23 of 2
Project : Guthrie Cogeneration Plant 24 of 2
Project : Guthrie Cogeneration Plant 2 of 2
Project Structure: ECO Special Waste Management Plant Owner/Developer Location Capacity Fuel Major Off-takers Major Equipment O&M Financing : ECO Industrial Environmental Engineering Pte Ltd : Tuas View industrial Estate, Singapore : 30 kw : shredded wood chips : Internal use : Boiler 1 tph, 22 bar, 260 0 C (Vyncke) Turbine 30 kw back-pressure (KKK) through Jebsen & Jessen : Internal : Corporate finance 26 of 2
Project : ECO Special Waste Management Plant 27 of 2
Project : ECO Special Waste Management Plant 28 of 2
For more information, please visit COGEN 3 Website at: http://www.cogen3.net Thank You! 29 of 2