Developing an Enterprise Asset Management Program. Critical Initial Steps and Lessons Learned

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Transcription:

Developing an Enterprise Asset Management Program Critical Initial Steps and Lessons Learned February 15, 2013

Port Overview Value of trade Total TEUs Total tonnage $40 billion 1.7 million 17.3 million Autos 162,434 Vessel calls 1,006

Slide Title Sample 1

Asset Summary Un-Purposed 11% Environmental Habitats Waterways 12% 8% Waterways Marine Terminals Commercial 12% Industrial 17% Marine Terminals 37% Rail and Intermodal 3% Rail and Intermodal yards Industrial Commercial Un-Purposed Environmental habitats

Simple = Good

Asset Management Simple

Project Initiation 1. Internal interviews 2. Initial all-hands briefings; regular updates 3. Written Project Plan 4. Consultant scope of work and selection 5. Resource recruitment a) Working Group b) Executive Steering Committee 6. Selection of short-term wins 7. Long-term commitment

Strategic Plan GOAL 1: ENHANCE THE PORT S COMPETITIVE POSITION Improve Port Business Assets to Meet Market Demand 1) Redevelop the General Central Peninsula terminal complex to increase container throughput and respond to container industry changes 2) Develop and implement a Strategic Asset Management Program 8

Basic Message The Port recognizes it must monitor the condition of its assets, know where to reinvest for the greatest good and improve its understanding and control of asset life cycle costs.

Initial Approach Pilot an asset management program, in part, through creation of an escrow database, without changing: 1. Our systems; or, 2. How we do our business So that we can learn by doing and adapt.

Escrow Database Design 1. Process Requirements a) Methodical Process for Asset Enrollment b) Standardized Process for Asset Space Management c) Standardized Processes for FCA Data Collection and Management 2. Data Requirements a) Standards around Asset Name, Addresses, Descriptions b) Classification Standards for Asset Elements c) Classification Standards for Project Types d) Data Reference Points between Various Systems 3. Reporting Requirements a) Map-Based Visualization of Asset Information b) Facility Investment and Performance Reporting

12

Criteria Development 1. Create an objective, standardized, credible, repeatable process to guide our decision-making relative to asset reinvestments. 2. Provide organizational focus and alignment - - on problems, not projects. 3. Subject to change.

Know where to Reinvest for the Greatest Good RISK 1 2 3 4 5 Not Recommended $$$$$ $ AFFORDABILITY 14

Building Roofs 1. Reviewed available data on 244 buildings and structures. 2. Conducted field evaluations on 85 building roofs; assigned Risk Ratings to 76. 3. Developed roof repair cost estimates on 41 buildings. 4. Matched to available revenue data to develop prioritized list.

Risk Rating Factors 1. Contractual 2. Compliance 3. Stewardship 4. Customer Satisfaction 5. Revenue Preservation 6. Reputation 7. Planning 8. Hidden Costs 9. Redundancy 10. Urgency

Financial Rating Estimated Repair Cost Net Revenue Score Estimated Repair Cost Net Revenue Score 1 or less 9 5 5 2 8 6 4 3 7 7 3 4 6 8+ 2

Array of Actions Array our assets as points in a graphic (as follows), prioritize based on distance from the point of origin and categorize recommended actions (as drafted below). High Risk/Not Affordable (Recommend: Divest, Demolish, Surplus or De-commission) High Risk/Affordable (Recommend: Reinvest or Divest) RISK Low Risk/Not Affordable (Recommend: Divest or Run to Failure) Low Risk/Affordable (Recommend: Monitor, Reinvest or Divest) AFFORDABILITY

Summed Risk vs. Cost/Revenue 10 High Risk/Not Affordable High Risk/Affordable (Recommend: (Recommend: Demolish, Surplus or Reinvest or Divest) De-commission) 9 GB236 8 7 GB39 GB191 6 GB34 5 4 Low Risk/Not Affordable (Recommend: Divest or Run to Failure) Low Risk/Affordable (Recommend: Monitor, Reinvest or Divest) GB185 GB32 GB224 3 GB116 GB117 GB121 GB120 Risk 2 1 GB216 GB211 GB98 0 10.00 9.00 8.00 Affordability 7.00 6.00 GB180 5.00 4.00 3.00 2.00 GB226 GB73 GB182 GB188 GB223 1.00 0.00

Lessons Learned 1) Create market demand; stay on message 2) Avoid becoming the Asset Tzar 3) Co-author a Project Plan 4) Create a repeatable decision-making process based on objective data and agreed criteria 5) Recognize the Asset Manager only manages one type of asset 20

Lessons Learned 1) Create market demand; stay on message 2) Avoid becoming the Asset Tzar 3) Co-author a Project Plan 4) Create a repeatable decision-making process based on objective data and agreed criteria 5) Recognize the Asset Manager only manages one type of asset - - DATA 21

Lessons Learned 6) Expect defensiveness 7) Secure early wins - - even at the expense of the long-term project schedule 8) Language barriers exist. Write the new lexicon for the organization 9) Secure a high-profile executive sponsor; Stay visible 10) Don t go alone. Secure technical expertise 22

Initial Project Costs Project Management Pier and Wharf FCAs Database Development Cost Estimating Building Assessment/Data Pilot Five (5) Year Program Budget: $3,475,000 Year 1 Expenditures: $970,000

Next Steps 1. Execute planned reinvestments 2. Adopt standards; update our data 3. Redefine processes 4. Identify the Systems of Record and dismantle the Escrow Database 5. Revisit and improve our analysis 6. Improve data access 7. Expand our condition assessments 24

Lou Paulsen Director, Strategic Operations Projects and Risk Management PORT OF TACOMA w) 253.383.9449 m) 253.468.4966 lpaulsen@portoftacoma.com www.portoftacoma.com