METAL APPLICATIONS THE STRONGEST LINK IN THE CHAIN MEA GRATINGS AND TRACK SYSTEMS FOR LOGISTICS SHELVING MODULES, RACK GRATINGS AND SUPPLIES, JOB SECURITY, MATERIAL FLOW
02 INTRODUCTION MEA MAKES LOGISTICS SAFE AND RELIABLE
INTRODUCTION 03 Table of contents Warehouse logistics Overview p. 4 Shelving modules p. 6 Supplies for shelving modules p. 8 Rack gratings p. 9 Self-assembly staircase kit MEASTEP p. 10 Grating mats MEAFLOOR p. 12 Protective gratings and safety curtains p. 13 Material flow and work safety Overview p. 4 Track systems p. 16 Material and energy supply p. 18 Sliding doors, job security, enclosure doors p. 20 MEAPLATINUM p. 22 Product overview p. 24 Services p. 26
04 OVERVIEW WAREHOUSE LOGISTICS Time is money - and every second counts, especially in the logistics sector. All processes must interlock perfectly to ensure that freight and stock goods are delivered just in time. That s why economical solutions, providing fast and precise material flow, are here required. MEA products are already millionfold in use for logistic purposes. MEA rack grating systems are loadbearing lightweights with a high distributed and point loading capacity. The elaborate hot-dip galvanizing procedure ensures a long-term protection from corrosion. The rack gratings are easily installed. No additional fixings are needed due to special anti-shift protection. In result MEA cuts costs in your daily use, reduces your pick-up time and enhances the economic efficiency of your business.
OVERVIEW WAREHOUSE LOGISTICS 05 MORE SUCCESS ON STOCK WITH MEA Product overview: Shelving modules: Designed especially for use as shelves in warehouse logistic systems. Due to their modular design, the shelves can be arranged exactly to suit your requirements. Supplies for shelving modules: MEA dividers are optimally adapted for MEA shelving modules and provide more storage room within the same space. MEASTEP: The all-inclusive staircase kit is easy to transport and quickly installed. MEAFLOOR: Flexible grating mats meet the highest demands and provide more safety and comfort on steps and walkways. Protective gratings and safety curtains: The ideal proctection of storage goods from dust, weather and theft.
06 SHELVING MODULES More safety One hundred per cent safety within nominal weight limits Integrated shift protection High load capability, regardless of size and position of pallets PASSING TÜV INSPECTION EASILY More functionality Particularly suitable for fast stockpicking, thanks to lateral struts in direction of thrust Individual project consulting Long-term protection from corrosion through hot-dip galvanizing Easy installation Very low weight Size consistent elements No additional fixings needed due to shift protection MEA shelving modules are ingeniously designed lightweights, especially created for use at warehouse logistics. They are the only rack gratings to have gained the TÜV SÜD design type certificate no. B 12 11 83090 001. The safe, functional and efficient MEA shelving modules are a long-term investment in the success of your business.
SHELVING MODULES 07 Type Nominal load per module in kg* Nominal load per shelf width of 2,700 mm XL 1000 3000 L 800 2400 M 500 1500 S 350 1050 XS 200 600 * In all illustrated load cases 20 Traverse Euro pallet lengthwise Euro pallet crosswise One way pallet Evenly distributed load Special loads on request Standard product available ex stock MEA shelving module Detailed view: integrated reinforcement profiles and shift protection
08 SUPPLIES FOR SHELVING MODULES BEING ORGANISED IS HALF THE JOB Advantages shelf dividers: Dividers are stably secured, both horizontally and vertically Improved organisation and overview for quicker stock turnover and lower error rates Advantages MEACLICKIT: Protects the shelving modules from unintentional lifting Quick assembly and disassembly Clip mechanism without screws, permanently fixed (no bolted connection that can loosen) Corrosion-proof Suitable for all types of shelves Shelf dividers: MEA shelf dividers for shelving modules will provide you with more storage room within the same space, enabling you to swiftly react to any changes in your storage requirements. The robust elements with clips are optimally adapted to fit the MEA shelving modules. They are simply clipped into the shelves and remain there reliably fixed into place. Quick installation and deinstallation without screws Traverse clips MEACLICKIT: The shelving modules are secured against lifting by stainless steel MEACLICKIT clips. The clips are extremely robust and suitable for all types of shelves. MEACLICKIT Shelf dividers MEACLICKIT
RACK GRATINGS 09 PERFECTLY FITTING RIGHT AWAY Rack gratings with suspension angles and rack gratings with shift protection are indispensable in warehouse logistics. Customized products, individually adapted to each customer s special logistic requirements, provide outstanding flexibility. Advantages: Low height of gratings with suspension angles High loading capacity Grating with suspension angle Lay-on grating with flat bar as shift protection Detailed view: Suspension angle Detailed view: Shift protection
10 MEASTEP STAIRCASE KIT THE ALL-INCLUSIVE STAIRCASE KIT The MEASTEP staircase kit is an innovation that makes your life easier in a number of ways. The stable steps with separate steel stringers are easily transported by truck and quickly assembled on-site without additional drilling or reworking. The stair units are weatherproof, hard-wearing, stable and suitable for a broad range of indoor and outdoor uses. They are supplied with the tried-and-tested MEASTEP XSL steps. Depending on the type of staircase kit, they can be supplied for heights of up to 5.98 metres and variable tilt angles of 35 to 55. One, two, three done. Simple and fast: MEASTEP can be assembled according to requirements in three simple steps. Step 1 Select stringer height for 1 element (8 steps) 2 elements (14 steps) 3 elements (24 steps) MEASTEP Staircase kit Step 2 Determine step width From 500 to 1,600 mm Anti-slip or standard With or without step edge Step 3 Select railing / banister Single Double Certificate: 1020-CPR-030051932 Conforms with EN 1090-1:2009A1:2011 EXC2 Declaration of performance: Load effects as per DIN EN 1991-1 General design rules to DIN EN 1993-1 Conforms with DIN 18065 (Type 3 only with intermediate landing) Load class T1 including emergency exit stairs
MEASTEP STAIRCASE KIT 11 Scan QR-Code and watch installation video: https://www.youtube.com/ watch?v=hutmu8r3nvu Advantages: Separate stair stringers and banisters are easily transported by truck (cross- or lengthwise) Assembly does not require drilling, as all holes for assembling the steps are pre-drilled Railings can be installed on one or both sides for all types widths of steps can be freely selected from 600 to 1,600 mm Self-supporting High corrosion-protection
12 GRATING MATS MEAFLOOR MEAFLOOR CREATES COMFORT-ZONES MEAFLOOR grating mats are especially useful in the logistics sector, but they also provide increased comfort and safety for any other application. They significantly reduce the noise level, for example wherever order picking trolleys are in action. They also prevent the dizziness that can occur when walking on grating panels or grated stairs. These plastic mats are compatible with all widely used gratings in 30/10 and 30/30 mesh sizes regardless of the manufacturer. The standard colour is RAL 7015 slate grey. Safety No dizziness on stairs and landings Anti-slip classification 12 in ribbed surface design Suitable for marking walkways Efficiency minimal roller wear Comfort Privacy protection from above and below (if people are working above one another) Quiet surfaces for trolleys or pallet trucks (in gangways and at intersections) Firmly locked into the grating mesh Lowers the danger of slipping (ribbed surface) and reduces noise level (smooth surface) Available for 30/30 and 30/10 mesh sizes
PROTECTIVE GRATINGS AND SAFETY CURTAINS 13 Smooth, quiet running in the MEA track system Durable and robust safety curtain available in several standard colours Small mesh size provides reach-through protection SHIELDED AND UNDER LOCK AND KEY Special goods must be stored safely. The lockable MEA protective gratings secure valuable goods from theft and unauthorized access. They also guarantee a safe storage of numerous dangerous goods. Behind MEA safety curtains sensitive goods are protected from dust and weather conditions. In addition the curtains function as sight protection. Protective gratings Track guidance is adjustable to various traverse thicknesses Suitable for diverse shelf sizes For shelving modules and pallet racks Safety curtains Double roller with integrated stopper Fabric varieties: light, medium and heavy quality Supplies and attachments for the curtains available
14 MATERIAL FLOW AND JOB SECURITY With its flexible and expandable system consisting of durable and robust components MEA provides you efficient solutions for the internal material flow and enhanced job security. MEA track systems are used for manual transport of any kind of hanging loads. Typical application fields are sliding doors and gates, safety curtains, transport systems, buffer storage and sliding platforms.
MATERIAL FLOW AND JOB SECURITY 15 MEA BRINGS SUCCESS ON TRACK Product overview: MEA track and roller systems: With its linear and bow tracks as well as its track switches the MEA system enables the realisation of individual solutions for material flow, energy supply and job security. MEAPLATINUM: The visual lively surface for track systems is corrosion-proof and corresponds to the EU- regulation REACH 2017.
16 TRACK SYSTEMS MAKE WAY FOR THE PERFECT MATERIAL FLOW With a robust system consisting of linear and bow tracks, switch tracks, various roller modules and hanger choices MEA provides flexible and adjustable customised solutions for the manual material flow. The systems are adapted to the loads and are suitable for the most different purposes. Besides roller modules with standard rollers MEA also offers designs with heat-resistant ball bearings, with extremly quiet running qualities and an enhanced ammoniac resistancy. MEA track switches enable a flexible material flow Individually tailored MEA track systems are suitable for every build-in-situation MEA bow tracks are available with individual curve radiuses
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18 MATERIAL AND ENERGY SUPPLY
MATERIAL AND ENERGY SUPPLY 19 PERFORMANCE NEEDS FREE MOVEMENT No matter if material, tools or energy with MEA track systems smaller or larger loads are easily moved back and forth at the workplace and in workshops. The MEA components are also perfectly suitable for small crane systems. Thanks to MEA the floor area remains free of tripping hazards. This increases not only work safety but also provides more freedom of movement. Therefore these systems make room for ergonomical work processes, even in confined space conditions. Advantages: Low maintenance Easily expandable modular construction kit Reliable and fail-safe being purely mechanical Assembly without any major efforts Subsequent upgrade e.g. with lifting device possible
20 SLIDING DOORS, JOB SECURITY, ENCLOSURE DOORS PROTECT VALUES, PRODUCE SAFELY Protect your property with robust sliding doors which become easily movable with MEA sliding fittings. MEA supplies all necessary fittings for the running of gates. The track systems, roller modules and guiding rollers together with all the required attachments form a complete product portfolio. Every single component is perfectly suitable for your demands. Curtain-kits for welding workplaces or washing facilities provide reasonable and safe protection from flying sparks and splashing water. Easy movable Durable ball bearings MEA safety curtains: A cost-efficient solution to seperate special work areas safely
SLIDING DOORS, JOB SECURITY, ENCLOSURE DOORS21 ROBOTS BEHIND BARS For safety reasons robot workplaces and other automatic production facilities must be enclosed. Sliding gates allow the staff secure access for service purposes or machine setup. With MEA components you can build safety gates and machine enclosures simple and fast. MEA roller modules: precise, smooth-running and corrosion-proof Sliding door for machine enclosure
22 MEAPLATINUM MEAPLATINUM HAS THAT CERTAIN SOMETHING The perfect surface for every application: that s MEAPLATINUM.
MEAPLATINUM23 The track system surface MEAPLATINUM is the innovative surface of the MEA Metal Applications track systems. It has unique characteristics. Lively look MEAPLATINUM aesthetically adapts to the surrounding colour impression. Sustainable and future-proof The lasting value of platin was a role model. The surface MEAPLATINUM already corresponds to the strict requirements of the EU-regulation REACH 2017. Therefore sliding fittings with MEAPLATINUM meet the most ambitious environment protection goals. Highly tested corrosion protection Everlasting as precious metal that was the goal developing this new surface. The high corrosion-resistance of this tracks was confirmed by TÜV-SÜD in an independant testing procedure. Advantages: Aesthetically attractive solution Surface reflects surrounding colours Environmentally compatible in accordance with REACH 2017 Corrosion-resistance confirmed by TÜV-SÜD (DIN ISO 9227:2012) Available for all designs and components of the MEA track systems
24 WAREHOUSE LOGISTICS PRODUCT OVERVIEW ALL COMPONENTS Shelving modules Especially created and tested shelves. Protective gratings Secure shelf content from unauthorized access. Suitable for shelving modules and pallet racks. Shelf dividers Clear overview storing various goods on one shelf. Safety curtains Protect warehouse goods from dust, weather conditions and functions as sight protection. Travers clips MEACLICKIT Protect shelving modules from unintentional lifting. Rollers with brakes Double roller module with brake function, especially developed for curtain system, allows stopping at any random spot of the track. Staircase kits MEASTEP Robust and weatherproof stairs suitable for indoor and outdoor uses. Grating mats MEAFLOOR Lower the danger of slipping and reduces noise level. Also suitable as guidance system.
MATERIAL FLOW 25 Tracks Guarantee secure guidance for different loads. Bow tracks Make direction changes simply possible. Roller modules Individually adapted roller modules for different loads and ambient conditions. Hangers Suitable hanger designs for individual applications, amongst others for installation on walls, ceiling and steel beams. Buffers Provide impact protection for moving goods. Track switches Enable a simple and effective change in direction of goods. All product images on these pages are exemplary. Further sizes, variations and individual designs gladly on request.
26 SERVICES WITH MEA SERVICES EVERYTHING RUNS SMOOTHLY Supported by our competent MEA services the planning and realisation of your logistic projects run smoothly. The MEA experts master all occurring tasks, from the configuration of your systems, over the just-in-time delivery, to the professional installation. On schedule to the agreed date you receive a ready to use solution for warehouse, material flow or work safety. Wholesalers and installers benefit as well from the competent project support by the MEA service team. MEA services supports you in all questions concerning project planning and handling so that you can convince your customers with perfectly tailored and competitive offers. OUR CUSTOMER SERVICE IS THERE FOR YOU Germany MEA Metal Applications GmbH Sudetenstraße 1 86551 Aichach T 49 (0) 82 51.91 0 F 49 (0) 82 51.91 13 82 Warehouse logistics: E info.gitterroste@mea.de Material flow: E info.torbeschlaege@mea.de Visit us on the internet at: www.mea-group.com
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MEA Metal Applications GmbH Sudetenstraße 1 D-86551 Aichach www.mea-group.com 010119102 ENG 02.2017