PERFECT ENTERPRISES. Batter Ingredients, Better Services. WAREHOUSE, INDUSTRIAL & SUPER MARKET STORAGE RACK
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1 P PERFECT ENTERPRISES Batter Ingredients, Better Services WAREHOUSE, INDUSTRIAL & SUPER MARKET STORAGE RACK Rahul Zodge Akshay Zodge A-9, Amargian Industrial Estate, Khopat, Near New S.T.Bus stand, Thane (W)
2 Supply & Manufacturing of Storage Rack Supply & Manufacturing of Storage Rack 1) Heavy Duty Multi-Tier Racking System. 1) Heavy Duty Multi-Tier Racking System. 2) Heavy Duty Drive In, Out Racking System. 2) Heavy Duty Drive In, Out Racking System. 3) Heavy Duty with Mezzanine Floor Racking. 3) Heavy Duty with Mezzanine Floor Racking. 4) Heavy Duty Palletizes, Deck Panel Racking. 4) Heavy Duty Palletizes Racking. 5) Slotted Angle Multi-Tier Racking. 5) Heavy Duty Deck Panel Racking. 6) Slotted Angle with Mezzanine Floor Racking. 6) Mezzanine Floor System. 7) Slotted Angle Pigeon-Hole Racking. 7) Cantilever Racking System. 8) Slotted Angle Racking. 8) Fifo Racking System. 9) Compactor Manual & Mechanical Racking. 9) Slotted Angle Multi-Tier Racking. 10) Fifo Racking System. 10) Slotted Angle with Mezzanine Floor Racking. 11) Slotted Angle Pigeon-Hole Racking. 12) Slotted Angle Racking. 13) Compactor Manual & Mechanical Racking. 14) Display, Super-Market & Retail Rack.
3 1) Heavy Duty Multi-Tier Racking. Multi-tier storage systems offer the ultimate add-on floor and storage space that is much needed for storage houses. This is a complete system that has multiple shelves, racks and is equipped with stairs, floors, lifts, aisles, walkways, etc. More often than not, you will find that the high tired floors are mirror images of the ground level storage system and walkways are fitted to duplicate the aisle between the racks. Multi-tier storage systems are popularly used for the storage and order picking of non-palletized goods, bins, cartons, and other small sized units that need to be stored in bulk. The vertical space and storage volume of a premise is well utilized in this system. It is even possible to utilize the full height of the storage house up until the ceiling. This type of storage system is very popular in warehouses, manufacturing and assembly units. Perfect offers a high quality multi-tire storage system prioritizing safety, strength and rigidity. It is also possible to expand a single tier storage system into a multi-tiered one in the future. Easy installation, quick assembly, cost effectiveness; customized designs, optimal space usage solution, etc. are some of the advantages that a customer enjoys with Perfect. This system is well supported by shelving or pallet racking which are the commonly used racking systems in a multi-tier racking facility. Multi-tiered storage systems are often integrated with mezzanine flooring options. Here is a look at the common advantages that a premise can enjoy through a multi-tiered storage system: System Features: 1. Additional flooring space to carry out manufacturing and assembling operations 2. Order picking can be done simultaneously across different tiers 3. Floor surface utilization is high 4. Storage volume enhances by 100% to that of the usual floor seated racking system 5. Optimal utilization of surface, height and storage volume.
4 2) Heavy Duty Drive In, Out Racking System. Drive-In Racking is a system of vertical upright frames and horizontal support rails, which allows pallets to be supported vertically and in multiple depths. The support rails allow stackers to enter the rack and so enables multiple depth storage. This type of racking is ideal for filling large areas of a warehouse with multi deep, multi wide and multi high blocks of pallets. Drive in is usually specified for first-in last-out storage situations. Perishable, crushable, unwieldy or awkward shaped goods that cannot be self stacked are likely candidates for this specialist solution. Cold stores often specify this type of racking as it is an ideal method when storing predictable batch movements of palletized loads. The system provides blocks of static storage where pallets are stored two or more deep. Having driven in, the truck then has to reverse out. It offers restricted selectivity of individual pallets but provides effective high density storage with good use of the 'cube'. The continuous block's of racking (no aisles) allows for truck access directly into the system placing goods next in line one behind the other on cantilevered rails each side of the lane. System Configuration: 1) A high density space efficient bulk storage system. 2) Can increase storage capacity by up to 60% over wide aisle racking. 3) Works on a first pallet in, last pallet out system. 4) Pallets stored on cantilevered rails. System Features: 1) Drive in racks are strong and stable 2) High density storage can be achieved with use of drive in racks. 3) Drive In racks does not need any specialist handling equipment. 4) Drive in racks are most suitable for storing seasonal ranges.
5 3) Heavy Duty with Mezzanine Floor Racking. Frame based Mezzanine floors, also known as rack supported mezzanines are versatile systems which serve dual purpose of shelving space on ground and flooring space on top. Besides in a frame based mezzanine floor, you have the flexibility of defining your storage and aisle spaces. Frame based mezzanine floor system could be configured to suit the layout of the room, taking into account pillar positions, door positions etc. This system can be offered for various tiers and up to load bearing capacities of 1000 Kgs /Sqm UDL. Frame based mezzanines can be offered with following flooring options: 1. Steel 2. Wooden 3. Gratings 4. Profile planks
6 4) Heavy Duty Palletizes Racking. Selective Pallet Racking is most popular and common used type of racking system in the world racking market. Usually consist of upright frame, beam, pallet support bar and other standards components. H- bracing and D-bracing connect with upright by nylon self-lock bolts,can effectively prevent racking from losing balance cause by the release of the bolts; Drum-shaped holes are punched on the upright, so beam can be adjusted. Standard pallet racking is by far the most versatile of any racking as it is available with many configurations, a wide range of accessories and requires no specialized handling equipment. Pallet racking is easily utilized with just standard fork- and hand-trucks. Pallet racking is an ideal starting point for all your warehouse and storage needs. Adjustable pallet racking systems come in many different styles, but it is important to get the basics right. For safe and efficient operation, pallet racking systems must be designed to fit and function with both the handling equipment and the load. Pallet racking systems may have to work with counterbalance trucks, reach trucks, narrow aisle trucks or automated handling equipment. System Configuration: 1. Main parts, upright frame (consisting of 2 upright channels, 2 horizontal bracings, numbers of diagonal bracing, 2welded footplates or 2mobile footplates), box beam (with two connectors and safety pin) 2. Add. Parts, pallet support bar, pallet stopper, steel wire mesh, steel shelf panel, wooden plywood, row-spacer Between frame, wall tie between wall and frame, U-uprightor, L-uprightor, column guard 3. 2 upright frames each modul of pallet racking, 2 Beams each level or 3 pallets each level, it supports Euro, Chep, or any non-standard pallet sizes 5. Usually all components are epoxy powder coated except the galvanized footplates.
7 5) Heavy Duty Shelving Rack. Heavy duty shelving is a simple storage solution which facilitates storage of non palletized items. It is ideal for large variety of medium to big sized items that can be handled manually. This enables managing flexibility of managing variety of items and higher levels can be reached by providing catwalks and multitier systems. System Configuration: 1. Loading levels can be provided at a pitch of 50 mm there by levels can be customised based on height of the SKU being stored. 2. System can be integrated with suitable material handling equipment for carrying material to various tiers and 3. Accessory components: Decking surfaces: 1. Wire mesh 2. Wooden decking 3. Steel decking
8 6) Mezzanine Floor System. Mezzanine floor system is a light weight steel flooring system provided at a suitable height from ground. Vertical columns which are grouted support the grid created by the horizontal beams on which decking panels are assembled. The system could be configured to suit the layout of the room, taking into account pillar positions, door positions etc. The solution can also be designed for varying load capacities ranging from 500 kg/sqm to 1500 kg/sqm UDL. The system consists of optimum sized modules and can be suited to match the total area on which the Mezzanine floor is required to be provided. The module size is designed to enable maximum area utilization under the Mezzanine floor. Column based Mezzanine system could be provided in standard heights ranging from 2.4m to 3m. Beyond 3m height, it has to be designed taking care of the additional stability requirements. Both single tier and two-tier systems can be provided depending on the height available which could almost double or triple your floor space. System Configuration: 1. In this system storage, capacity depends the floor numbers, so systems let us optimized the utilization of warehouses altitude. It is very effective solution to use all altitude for companies which are not use all of storage altitudes. 2. It gives us an advantage of load and unloads of the products where ever we want at anytime whit out using forklift. 3. Classified of the products in this system is easy so systems let us help to prepare different kind of orders and storage different kind of products. 4. It can be used different kind of handling on the walking platform 5. The entire component is disassembled, so it is easy to carry them to different place. 6. The mezzanine rack is extensively used in the condition of high warehouse, small goods, and manual access. 7. It can make full use of the space and save the area of the warehouse. According to the actual field and specific requirements, it could be designed as single or multiple mezzanines, normally 2-3 layers.
9 7) Cantilever Racking System. It has specific advantages for the storage of the long, annular, irregular and awkward goods etc. Though its space use efficiency is low, about 35% ~ 50%, the cantilever racking is low-cost storage system. It is classified as two types: single side cantilever rack and double side cantilever rack according to the structure. Cantilever racks are equipped with special upright shafts and high-tensile cantilever arms, it is suitable to store tubes & pipes, and sheets. System Configuration: 1. This racking is very tall with long arms and a huge capacity. 2. This material works great if you have piles of heavy metal sheet stock or other long and heavy bar stock including pipes and even timber. Cantilever Racking are particularly suitable for storing long loads. 3. The light and heavy versions of this system offer the possibility of locating the levels (arms) on one or both sides of the fully independent structure. 4. Cantilever arm elevations are easily adjustable to accommodate any bundle size. Cantilever Racking can range in sizes, gauges and accessories are available to meet all your requirements. 5. We offer the most suitable system for the rational storage of reels, one that can be easily adapted to the characteristics of any product. 6. A structural steel Cantilever Rack is a multi-level, high storage, specialty rack designed to handle many types and sizes of products. 7. Free from upright column interference, it allows easier product placement and removal. 8. In its basic form, one Cantilever Rack consists of two vertical columns with horizontal load bearing arms attached by bolting at various levels. The horizontal load bearing arms project out from one or both sides of the upright columns at approximately 90 degr
10 8) Fifo Racking System. First-in-First-out (FIFO) Racks are very popular in the manufacturing and supply industry. These racks are popularly used in food storage houses, high volume storage units, distribution centers and warehouses. Perfect offers FIFO Racks system customized to suit the requirement of any business. The flexibility in design and commitment to quality makes FIFO Racks from Perfect one if the best in FIFO racking solution. The items are usually stored in bins in FIFO racks and the bins are arranged one after the other. Once the first bin is empty it is usually removed and is replaced by the filled bin next to it. This is popular for bulk storage and is best where the stock movement is high. FIFO system is the best choice for manufacturing and assembling units where there needs to be continuous feed of raw materials and unfinished products. In addition to the racking system, the shelves are equipped with flow rails and roller channels. This can be especially found in assembly line storage facilities. Usually these systems have separate loading and unloading ends. Once the bins are emptied they are refilled and taken to the loading end. This process thereby ensures that the first load loaded is the first ones to be taken out. System Configuration: 1. Carton Flow Racking can be incorporated into both Pallet Racking and Longspan shelving systems to maximize picking efficiencies 2. A series of gravity tracks transport suitably packaged products from replenishment aisles to picking faces 3. Carton Live storage provides stock rotation on a strictly FIFO 'first in first out 'principle and ensures continuous replenishment to the picking pace 4. Carton Live Storage is a unique storage and order picking system, designed to increase orderpicking efficiency whilst saving on floor-space 5. Carton Live Storage uses gravity to maximize the efficiency of full and split - carton order picking operations 6. Carton Live Storage is efficient, fully adjustable, labour saving and versatile 7. After years of experience and optimization, Carton Live Storage's comprises of a flowing frame, with rollers and guides which are specially designed to be able to adjust simply and easily 8. To assemble and disassemble without any nuts and bolts, you can adjust with the special connectors to change the flowing frame. You can also adjust the space of the rollers and guides to make it suitable for a variety of goods
11 System Features: 1. First in first out (FIFO) storage ensures constant product rotation. 2. Placing and fetching of goods at the two ends of shelf at the same time, which increasing efficiency higher. 3. Racking along with carton offer a high space utilization, it saves 35% space, compared with the selective racking. 4. All types of handling equipment can be considered, the lane depths must be carefully planned and put only one product type in each lane. 5. Fork truck in this system is much less than with static pallet storage; consequently handing equipment costs are reduced.
12 9) Slotted Angle Multi-Tier Racking. Multi-tier storage systems offer the ultimate add-on floor and storage space that is much needed for storage houses. This is a complete system that has multiple shelves, racks and is equipped with stairs, floors, lifts, aisles, walkways, etc. More often than not, you will find that the high tired floors are mirror images of the ground level storage system and walkways are fitted to duplicate the aisle between the racks. Multi-tier storage systems are popularly used for the storage and order picking of non-palletized goods, bins, cartons, and other small sized units that need to be stored in bulk. The vertical space and storage volume of a premise is well utilized in this system. It is even possible to utilize the full height of the storage house up until the ceiling. This type of storage system is very popular in warehouses, manufacturing and assembly units. Perfect offers a high quality multi-tire storage system prioritizing safety, strength and rigidity. It is also possible to expand a single tier storage system into a multi-tiered one in the future. Easy installation, quick assembly, cost effectiveness; customized designs, optimal space usage solution, etc. are some of the advantages that a customer enjoys with Perfect. This system is well supported by shelving or pallet racking which are the commonly used racking systems in a multi-tier racking facility. Multi-tiered storage systems are often integrated with mezzanine flooring options. Here is a look at the common advantages that a premise can enjoy through a multi-tiered storage system: System Features: 1. Additional flooring space to carry out manufacturing and assembling operations 2. Order picking can be done simultaneously across different tiers 3. Floor surface utilization is high 4. Storage volume enhances by 100% to that of the usual floor seated racking system 5. Optimal utilization of surface, height and storage volume.
13 10) Slotted Angle with Mezzanine Floor. Slotted angle mezzanine floors are an ideal solution for increasing the floor space in offices and industries especially in metros where space is always a restricted resource. Slotted angle mezzanine floors can help in expanding your production capacity & improving operating efficiency at your work place by creating additional office space or expanding your working area. Adding a mezzanine floor in your existing area can increase your storage capacity thereby cutting down your operational cost. Installation of a slotted angle mezzanine floor is easy, quick and of low cost. Moreover these mezzanine floors can be dismantled & shifted whenever and wherever required as there is no permanent welding or grouting. Frame based mezzanines can be offered with following flooring options: 1. Steel 2. Wooden 3. Gratings 4. Profile planks
14 11) Slotted Angle Pigeon-Hole Racking. We can select these pigeon hole racks designs in accordance to the components of the clients. Manufactured as small compartments like pigeon holes, this Pigeon Hole Rack highly recommended to store small parts and components such as hardware items, automobile parts and electronic components. Further, our offered pigeon hole rack have a scratch proof surface which is coated with quality paint that does not chip or tarnish easily. System Features: 1. Sturdy Construction 2. Corrosion resistant powder coated 3. High load bearing capacity
15 12) Slotted Angle Racking. Perfect Slotted angles has been designed to meet all storage needs in industry, workshops, warehouses, shops etc. This shelving system covers all criteria, from long term planned requirements to the urgent demands where a rapid turn-around is necessary. The loading capacity varies from light to heavy duty. Dismantling slotted angle shelving can be achieved with ease allowing the system to be extended in width and height. This feature together with its easy installation- requiring no specialist tools- makes 'Perfect' slotted angle system ideal for manual warehousing. The system can be further extended by adding decking or gangways accessed by pre-assembled staircases to meet the growing and changing needs of the business. System Advantages: 1. Immediate Access to all articles 2. Flexible & expendable 3. Easy to assemble. 4. A simple and economic system for the most varied applications 5. Solutions for all storage requirements 6. Excellent Versatility
16 13) Compactor Manual & Mechanical Racking. This type of industrial storage system avoids the need for extensive aisles that eat into industrial floor space. Movable aisle racks do away with routine racks for storage and avoid the need for constructing additional storage rooms for storing records. The racks can be fixed with interesting panels that serve in protection of the information or product stored and can add to the beauty of the room. The storage cabinets can be numbered or organized according to alphabetical order so the information stored can be easily retrieved. The shelves need to be pulled forward and the entire rack comes out, the necessary information or product can be retrieved and the shelf put back in place. This type of storage system is ideal for storing records, books, employee locker facility etc. Special Features: 1. Available In both manual & mechanical system. 2. Rails are made of 28mm dia MS round bar. 3. Heavy duty grade 1 Iron casted wheels with anti-rust zinc/nickle coating. 4. Drive system designed for mechanical advantage to minimize torque required for movement. 5. Our mechanical wheel type mobile storage unit is designed by using different gear to move the cabinet by gently turning the hand wheel. 6. The design is to minimize power to move a huge object smoothly and quieter. 7. User friendly PU steering wheel handle. 8. Specially designed track and wheel arrangement for smooth and easy operation. 9. Rubber beading can be provided to protect contents from dust and moisture at additional cost. 10. Anti-tilting mechanism provided for safety on single faced mobile unit. 11. Special Index pocket provided on each day to know the contents of each rack. 12. Provision of manual locking of Individual units when in use, ensures safety.
17 13. Centralized locking arrangement is provided on the last movable unit and gets lock when all the units are brought together. Application/Usage: 1. Offices 2. Institutions 3. Hospitals 4. Libraries 5. Laboratories 6. Warehouses 7. Courier Companies 8. Financial Institutions 9. Lawyer Chambers 10. Military Services
18 14) Display, Super-Market & Retail Rack. Perfect offers a wide range of modular supermarket racking solutions available and some of these include; wall gondolas, center gondolas, end gondolas, wall channel racks, lighted racks, corner racks, glass shelf racks, mesh basket racks, alligator bins, top canopy, stepped back racks, four sided racks, ball cage racks, cash out racks, cash storage racks, supermarket trolleys, cash counters, automatic cash drawers, shopping trolleys, shopping baskets, shopping trolley baskets, stall bins, impulse racks, broom stands, etc. Exceptional quality steel goes in the making of all racking systems that are constructed by Perfect and thereby fruit and vegetable racks are by no means an exception to this. With robust technology at disposal and hands on experience in offering the best racking system across industrial and retail markets, Perfect offers the state-of-theart fruit and vegetable racks that are at par with the very best in the industry. Created in strong, pretreated, standardized iron or steel, these racks are ably designed to give a reliable and prolonged service to its users. The racks are designed to give proper air circulation which is essential in perishable goods such as fruits and vegetables. These designs also are visually stimulating that emphases the freshness of the produces on display.
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