Industrial services Heat insulation Great potential for savings with classic insulation. Wherever heated products are stored or transported from A to B, insulation is a vital factor for all cost-effective operations. The more valuable heat is lost to the surroundings, the less remains to do its job. Independent surveys* put the potential savings from Industry reducing heat loss on industrial plants at Germany at around 66%. This corresponds to the annual energy consumption of 10 million private households. Temperatures +19 C to +1.000 C Tests and development in our own laboratory, calculation of cost-effective insulation thickness, craftsmanship, know-how in materials and systems Systems Mattress and cassette insulation, sprayed mineral wool, electric trace heating, interior insulation, multi-layer insulation systems As specialists for thermal insulation we find out where your plant is losing energy. Calculations of the cost-effective insulation thickness and professional execution by KAEFER reduce your energy costs and the CO² emissions. We know all about the construction and operation of industrial facilities. Why not make use of our knowledge and our experience in project work and maintenance. * Source: European Industrial Insulation Foundation, EiiF
Cold insulation The full spread from LNG/LPG to HVAC. Noise protection Noise is sound that is perceived as unpleasant. We can do something against it. In terms of craftmanship and physics, cold insulation is among the most challaging projects that insulation technology has to Our experts for industrial noise protection create improved offer. When chilled, frozen goods or cryogenic fluids are stored acoustic conditions for workers and neighbours with a wide or transported the insulation is an indispensable part of the spectrum of different noise abatement measures for industrial operating process. facilities and buildings of all kinds. The cost of generating cold energy is around 8 to 10 times It has been scientifically proven that noise makes people ill. There higher than for heat. This makes it all the more important are strict limits on noise emissions as a result. This is where we to have a perfectly dimensioned, carefully fitted insulation start our work: our engineers first measure the noise level and that does more than just prevent condensation. As well as then calculate the optimal noise protection on an individual basis considering the temperatures, our specialists also have an for every customer. eye on the specific situation and the fire-safety requirements. Noise level Up to 160 db(a) In-house research, development, production, assembly, individual calculation and design, KAEFER noise protection systems, welding certificate DIN EN 1090, sections 1-3 Systems Noise hoods, protective walls, façades, doors and shutters, roof and wall elements, silencers, absorption cladding, noise control panels, ventilation KAEFER has specialised in cold insulation for many years, In the area of design and production KAEFER has specialised: carrying out its own in-house research and development, and we offer standard systems such as sound enclosures, silencers offers a wide range of technical solutions for all structural and and noise control panels in high quality at attractive rates. thermal challenges. Temperatures -196 C to +18 C Conceptual planning of facilities and projects in all temperature ranges and dimensions, cold store construction, cryogenic applications, projects under extreme climatic conditions Materials Shells, panels and moulded parts in polyisocyanurate, polyurethane, polystyrene or cellular glass, composite materials, vacuum panels, steel and light alloy sheeting Since 1961 KAEFER has been a member of GSH, The effectiveness of noise protection can be measured. Once an independent quality assurance association for the work has been completed independent institutes verify hard foam. Comparing notes with other experts on compliance with the defined limits. These measurements are this independent board is a guarantee of technical proof of the quality of our work. innovation and the highest quality.
Fire protection Scaffolding Hard times for fire and flue gass. Fast, versatile and safe is how scaffolding has to be. Saving human life is the clear priority in the field of fire safety. From construction to cleaning, renovation, refurbishment and But nowadays the protection of irreplaceable data and property demolition: all buildings need scaffolding periodically throughout also plays an important role. Every detail counts in fire safety: their lifecycle to enable the necessary work to be completed from carefully selected and tested materials to the right system, quickly, safely and reliably. including complete documentation and maintenance. For us the perfect technical and logistical installation of scaffolding on building sites is an important part of our contract. So we prefer to rely on our own resources and on established partners. From the 146 metre high tower of an industrial plant to a bridge over the Mittelland canal we build scaffolding according to your requirements in the best technical and logistical quality. Logistics In-house fleet of mobile cranes, forklift Specialities Scaffolding for bridges, towers, trucks, platforms and lifts offshore installations and other facilities with special challenges, verifiable calculations Wall openings are one of the main application areas for passive fire protection in buildings. Doors and windows are the first things that come to mind, but every modern building is also interlaced with kilometres of supply lines, most of which are invisible to the occupiers. Pipes and wiring carrying air, water and electricity cross through every room and for all these penetrations the fire-safety specialists at KAEFER have individual solutions. Fire safety Fire resistance classes 30-180 Database-assisted safety system, fire trials in own laboratory, fire safety documentation Materials Fire protection mastic, composite materials, mineral wool, glass, metal, sheet metal, fire protection cushions and blocks If you would like to learn more about our comprehensive range of passive fire protection products, please visit our website www.industrie.kaefer.com/fire safety.
Services Experienced in 8 project phases that we should carry out for you. We have given you an outline of our technical services and capabilities, but there is more to it than that. Our portfolio is completed by a set of services you can choose and combine From peat to high-tech according to your individual needs. At your request we can accompany you throughout the entire lifecycle of your plant from the plan for a new building via maintenance to demolition The story of an idea and what has become of it. and disposal. Let s talk about it. The idea was developed by Carl Kaefer in Bremen. In 1918 he began insulating ships cold stores with peat and achieved Consultancy an early example of what today we call energy efficiency. It was the beginning of a success story and Carl Kaefer would Projectmanagement certainly have been proud of the many generations of employees who over more than 95 years since have turned KAEFER into Site management what it is today: a company with sophisticated technology, expert craftsmanship with great flexibility. Production Delivery Installation Maintenance Demolition, disposal Ideas are still a vital part of KAEFER. They are developed in our specialised departments, planned carefully and then put into practice by our skilled fitters at sites all around the world. Talk to us and find out for yourself what we are capable of. At www.industrie.kaefer.com you will find a contact person in your area as well as plenty of other information about KAEFER s integrated services.
Vocational training Technology + Efficiency Tomorrow s performance begins with today s training. The world of insulation is full of extremes. Hence, we like to teach the next generation everything we know Thermal processes with temperature differences of up to 1,000 K, ourselves. Vocational training has a long and successful history noise levels of up to 160 db(a) and complex fire-safety require- at KAEFER. More than 1,500 apprenticeships completed in 10 ments are just some of the tasks faced every day by our enginee- different occupations are proof of that. rs. They are permanently developing new concepts and solutions to meet all specifications. > All-round theoretical and practical training > Intensive coaching and teaching > Energy efficiency analysis by our own auditors > Central in-house training facilities > Evidence of compliance with statutory requirements > Personal and professional training courses > Noise and fire-safety systems > Attractive promotion opportunities > Laboratory testing and test series for all technology areas Quality + Safety Cost-effectiveness The targets: the best required quality and cost-effectiveness We look closely because more is not always more. with zero accidents. Value for money and effectiveness are the most important featuwe go a long way to achieve these targets. We encourage our res of every good insulation. The more perfectly it is adapted to employees to be vigilant by means of safety campaigns and the demands of a specific plant, the faster the investment pays information. It is only when we give top priority to safety and set off. We look precisely at the operating hours, the energy costs high quality standards at all times that you get the required work and the workflows before our technology department begins to from us that you expect. plan. At the end of the process you get an offer that is individually tailored to your requirements. Insulate once profit for years to come. > Situation analysis > Certification > Analysis of measured data > Safety instructions > Calculate cost-effective insulation > Project safety plans > Last Minute Risk Analysis (LMRA) > HSEQ campaigns thickness taking operating hours and energy costs into account > Calculate payback period
Clear benefits We can do more for you than you might think. Find out for Industrial services yourself about our know-how and versatility. With KAEFER you are choosing a partner that can make a major contribution to the smooth and cost-efficient operation of your plant. Our great strength is the individuality and flexibility with which we find the right solution for every client. Flexible Regional proximity ensures close contact Reliable Customer support from the same person Dependable Competence from planning to acceptance There for you wherever and whenever you need us Industry Quick and simple Service for inspections, repairs and shutdowns Efficient Less energy waste, less noise Cost-effective Lower operating costs, subsidies, tax breaks Sustainable Protect the climate by reducing CO² emissions Maximum safety for technology and workflows Safe If we have not yet worked on a project together, you will find the contact details of all our regional and functional representatives online at www.industrie.kaefer.com. Büttel Hamburg Schwedt Bremen Berlin Delmenhorst Hanover Lingen Magdeburg Bielefeld Just send an email to industrie@kaefer.com or call us directly. We will be pleased to come by and discuss at your premises what we can do for you. Leipzig Nordhausen Gelsenkirchen Dusseldorf Germany Darmstadt Saarbrücken Karlsruhe Ingolstadt Munich KAEFER Industrie GmbH Getreidestr. 3 28217 Bremen, Germany Fax +49 421 6109 380 industrie@kaefer.com The combination of different measurement methods provides a reliable indication of energy losses. www.industrie.kaefer.com KIG.02.GB.15 Phone +49 421 6109 0